Open Access Article
Arthur Avallone
a,
Léna Carette
a,
Paul Estevenon
b,
Pascal G. Yot
c,
Christoph Hennig
de,
Eleanor Lawrence Bright
de,
Renaud Podor
a,
Xavier Le Goff
a,
Pâmella V. B. Pinho
f,
Nicolas Clavier
a,
Xiaofeng Guo
gh,
Christine Guéneau
f and
Nicolas Dacheux
*a
aICSM, Univ Montpellier, CNRS, CEA, ENSCM, Bagnols-sur-Cèze, France. E-mail: nicolas.dacheux@umontpellier.fr; Tel: +33 4 66 33 92 05
bCEA, DES, ISEC, DMRC, Univ Montpellier, Marcoule, France
cICGM, Univ Montpellier, CNRS, ENSCM, Montpellier, France
dInstitute of Resource Ecology, Helmholtz Zentrum Dresden-Rossendorf (HZDR), PO Box 510119, 01314 Dresden, Germany
eThe Rossendorf Beamline at ESRF, The European Synchrotron, CS40220, 38043 Grenoble Cedex 9, France
fUniversité Paris-Saclay, CEA, Service de recherche en Corrosion et Comportement des Matériaux, Gif-sur-Yvette, France
gDepartment of Chemistry, Washington State University, Pullman, Washington 99164, USA
hAlexandra Navrotsky Institute for Experimental Thermodynamics, Washington State University, Pullman, Washington 99164, USA
First published on 22nd June 2026
A multiparametric study was developed to optimize the hydrothermal synthesis of chernobylite solid solutions (Zr1−xUxSiO4), a phase first discovered in the Elephant's foot of the Chernobyl nuclear power plant following the 1986 nuclear accident. The goal was to obtain phase-pure samples for thermodynamic investigation. Optimal synthesis conditions were determined starting from uranium (IV) and zirconium (IV) chloride precursors, using a hydrothermal treatment for seven days at 250 °C with a reaction medium maintained within a pH range of 1.4 to 1.8, which minimized the formation of secondary phases Under these conditions, solid solutions of chernobylite were synthesized up to x = 0.80. However, the systematic presence of residual oxide phases in the samples required the development of a purification process involving alternating leaching steps in basic and acid media. This process removed amorphous silica and selectively dissolved residual oxide phases, respectively. This protocol yielded pure Zr1−xUxSiO4 samples over a wide range of compositions (x ≤ 0.6). The resulting powders consisted of spherical agglomerates of approximately 300 µm in diameter, with specific surface areas ranging from 19 to 22 m2 g−1. Finally, the thermal stability of the chernobylite solid solutions was evaluated using heat treatments between 1000 °C and 1300 °C. All samples, except for those most enriched in uranium, proved to be thermally stable even at 1300 °C.
Three major accidents of this type have marked the history of nuclear energy: Three Mile Island (1979), Chernobyl (1986), and Fukushima Daiichi (2011).2 In the Chernobyl accident, the explosion of the Unit 4 reactor, followed by a fire, led to a partial meltdown of the core and the formation of the so-called “Chernobyl lava”.3,4 This lava contains chernobylite (also called chornobylite), a mixed silicate of zirconium and uranium with the formula (Zr,U)SiO4, which results from a reaction between mixed oxide (U,Zr)O2 and silicates coming from concrete.5
Zircon (ZrSiO4) and coffinite (USiO4), two silicate phases with high natural occurrence, belong to the orthosilicate class.6 Both crystallize in a zircon-type tetragonal structure, in which silicon is tetra-coordinated in [SiO4] units, while zirconium (Zr) or uranium (U) occupies dodecahedral polyhedra with triangular faces.7 This structural similarity between both silicates suggests the potential formation of a continuous solid solution (Zr,U)SiO4.
Zircon has been extensively studied due to its high chemical and structural stability under extreme conditions, making it a reference material in geochronology and materials science.8 Indeed, ZrSiO4 has long been studied as a host matrix for the specific immobilization of actinides, particularly plutonium, due to its high chemical and structural stability over geological timescales. Zircon can incorporate tetravalent actinides (U4+, Th4+, and Pu4+) through substitution at the Zr site, while retaining low solubility and high resistance to self-irradiation damage. Natural zircons enriched in uranium and thorium are natural analogues that demonstrate effective long-term retention of actinides, making them suitable candidate for sustainable storage of nuclear waste.9–11 Conversely, coffinite is more difficult to prepare and is much less characterized as a synthetic pure phase despite its abundance in nature. It is frequently found at equilibrium with uranium oxide UO2+x and is the second main uranium(IV) bearing phases after uraninite (UO2).12 Coffinite formation is favored by the omnipresence of dissolved silica in geological environments, corresponding to a process known as “coffinization”.13,14 This process has been experimentally confirmed recently in tests involving the dissolution of uranium oxides in silicate solutions.15–17
Although zircon syntheses using both dry and wet chemistry routes appear to be fairly straightforward, obtaining phase-pure coffinite remains a long-standing challenge. In particular, zircon has actually been prepared using hydrothermal methods for over a century. Von Chrustschoff reported the first zircon synthesis under hydrothermal conditions as early as 1892.18 Recently, Barral et al. conducted a multiparametric study to optimize conditions for obtaining this phase.19 Their work revealed that zircon can be produced as a pure phase across a large pH domain (ranging from 1 mol L−1 HNO3 to pH = 9). However, carbonate-rich media prevent the formation of ZrSiO4.20 From a kinetic point of view, zircon formation is associated with slow kinetics, requiring hydrothermal treatment at 250 °C for at least seven days. Conversely, numerous attempts to synthesize coffinite since the 1950s have emphasized the challenge of controlling synthesis conditions, particularly the U/Si ratio and pH values.21 These variables must be kept within very narrow ranges to avoid the formation of secondary phases. The pioneering work of Fuchs and Hoekstra, followed by Mesbah et al.16,21 laid the bases of hydrothermal approaches. More recently, Szenknect et al. proposed an optimized protocol for preparing phase-pure coffinite,22 which involved hydrothermal synthesis under controlled conditions of pH (11.4 and then 8.7), temperature (250 °C), and treatment duration (7 days).15 Coffinite formation necessarily required a large quantity of carbonates,15 which is incompatible with zircon synthesis.20 This is mainly due to the formation of uranium(IV) silicate complexes, which act as precursors for larger colloidal species and coffinite through aging. However, this silicate–uranium(IV) association is hindered in the presence of hydroxide ions due to the rapid precipitation of uranium(IV) tetrahydroxide. Conversely, the presence of carbonate species in the solution leads to the complexation of uranium and inhibits uranium hydroxide formation. As the coffinite samples prepared were always polyphase, a purification cycle was always applied for the selective dissolution of the secondary phases (UO2 and SiO2), which occurred in acidic and basic media, respectively.23
Hydrothermal synthesis has proven to be an advantageous route for preparing actinide silicates, MSiO4 (M = Th, Pu, U).16,24 In particular, Barral et al. and Estevenon et al. recently explored the possibility of preparing solid solutions of Zr1−xCexSiO4 and Zr1−xUxSiO4 via this route.19,25 Despite the incompatible synthesis conditions between ZrSiO4 and USiO4, it was possible to obtain chernobylite solid solutions (up to 60 mol% U) within phase mixtures containing oxide-type phases. However, the solid solutions prepared by Estevenon et al.25 were largely polyphasic due to the high tendency of uranium to hydrolyze. Hence, optimizing the preparation of pure chernobylite samples for advanced characterization remains necessary.
Therefore, comprehensive experimental study of solid solutions between zircon and coffinite is essential for determining the solubility limits of zirconium and uranium in the phase, establishing optimal synthesis conditions, and understanding the role of the formation of these phases in severe accident scenarios and geological nuclear waste disposal. The objective of this study is to optimize the synthesis conditions for chernobylite solid solutions with U/(U+Zr) ≤ 0.8 by studying the influence of several parameters, including the pH of the reaction medium and the hydrothermal treatment duration. Second, a purification protocol is presented to eliminate traces of secondary phases, such as oxides and amorphous silica. The purified samples are then subjected to high-temperature heat treatments to investigate the impact of uranium content on the thermal stability of chernobylite solid solutions.
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| Fig. 1 Experimental protocol optimized for the hydrothermal synthesis of chernobylite solid solutions, inspired from Estevenon et al.25 | ||
| Initial U mole fraction (x value) | 1st step | 2nd step | 3rd step |
|---|---|---|---|
| KOH – 12 h | HNO3 – 6 h | KOH – 12 h | |
| 0–0.2 | 0.01 mol L−1 | 0.50 mol L−1 | 0.01 mol L−1 |
| 0.3–0.5 | 0.01 mol L−1 | 0.25 mol L−1 | 0.01 mol L−1 |
| 0.6–0.8 | 0.01 mol L−1 | 0.10 mol L−1 | 0.01 mol L−1 |
200 eV (λ = 0.7654 Å) over an angular range of 0° to 60° (2θ), with a Dectris Eiger CdTe 500k detector. The distance sample-detector, geometrical parameters of the detector and wavelength were calibrated using NIST standard LaB6. All the two dimensional recorded images were integrated using pyFAI software, giving an effective step size of 0.0012°.27 Some other samples were analyzed using a Bruker D8 Advance diffractometer with Cu Kα1,2 radiation (λ = 1.5418 Å) over an angular range of 5 to 95° (2θ), with a step size of 0.02°. The radioactive samples were confined in an air-tight polymethylmethacrylate (PMMA) specimen holder with a X-ray transparent dome (Bruker A100B33 sample holder). All PXRD patterns have been normalized to enable comparison.The PXRD patterns obtained for all the compositions were first indexed using DICVOL06
28 and unit-cell parameters were determined using LeBail procedure included in JANA 2006 suite29 by refining the PXRD patterns in the 2-theta range 5–66°, using Pseudo-Voigt peak profile and manual background correction. To compare the different PXRD patterns, a systematic conversion to wave vector was performed. Regarding polyphase samples, the diffractograms were subsequently refined using the Rietveld method with the JANA 2006 software.29 This method allowed for the determination of the mass fractions of each phase in polyphasic samples. During the refinement process, several instrumental and structural parameters were adjusted, including the 2θ shift, lattice parameters, scale factor, and profile parameters. However, the occupancies of metallic elements were adjusted using the unit cell parameters determined for each composition and fixed during the refinement.
![]() | (1) |
![]() | (2) |
Silicon concentrations were determined using a method based on forming yellow heteropolyacid complexes from molybdate and silicate ions (Spectroquant Test 1.01813.0001, Sigma-Aldrich). The absorbance of these complexes was monitored at λ = 410 nm using a Shimadzu UV-3600 spectrophotometer in PMMA cuvettes. Measurements were taken over a wavelength range of 300 to 500 nanometers, with a step size of 0.2 nanometers. This method allowed us to determine the concentration of silicate ions (or colloidal silica) in solution from 0.25 µg L−1 to 1 g L−1.
m) structures formed. While the oxide percentage in the mixture was close to 10 ± 2 wt% after one day, it decreased down to 5 ± 2 wt% after 7 to 14 days, becoming nearly undetectable (< 2 wt%) after 21 days of hydrothermal treatment. Analysis of unit-cell parameters indicated an apparent uranium content of about 86.7 ± 1.3 mol% in the oxide phase, calculated with the assumption that an oxygen-stoichiometric U–Zr mixed oxide was obtained (i.e. with O/(U+Zr) = 2.00). It is worth noting that some amounts of UO2 were also formed in the samples prepared after 7 and 14 days. However, to prevent the oxidation of uranium (IV) during hydrothermal treatment, a duration of 7 days was considered as the best compromise and was adopted for all subsequent experiments. It is also important to note that two silicate phases with similar compositions were obtained for the sample prepared after 3 days of hydrothermal treatment. This phenomenon, only observed for this treatment duration, is unlikely to be related to kinetic or thermochemical effects. Rather, it could be related to small heterogeneity of the starting mixture during the synthesis of this sample (e.g. due to less efficient stirring step). Further tests will be conducted to precise the origin of the second silicate phase in this sample.
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| Fig. 2 PXRD patterns of raw solid solution samples of chernobylite containing 50 mol% uranium, synthesized by the hydrothermal route (T = 250 °C, pHinitial = 1.6, CU + CZr = 0.2 mol L−1) for (1) 1 day, (2) 2 days, (3) 3 days, (4) 7 days, (5) 14 days, and (6) 21 days. Samples (2) and (6) were analyzed using laboratory XRD device (λ = 1.5418 Å) whereas samples (1), (3), (4) and (5) were analyzed at the ROBL beamline at ESRF (λ = 0.7654 Å). Reference data for tetragonal zircon (t-ZrSiO4) and cubic UO2 (c-UO2) are taken from ref. 30 and 31, respectively. | ||
| t (days) | Phasea | Unit cell parameters | U mole fractionb | Phase quantity (wt%) | ||
|---|---|---|---|---|---|---|
| a (Å) | c (Å) | V (Å3) | ||||
| a Si: zircon-type structure, Ox: fluorite-type structure.b U mole fraction determined with the assumption that all uranium was tetravalent in the structure. | ||||||
| 1 | Si | 6.8041(1) | 6.0993(1) | 282.37(1) | 0.48 | 90 ± 2 |
| Ox | 5.42329(6) | — | 159.51(1) | 0.86 | 10 ± 2 | |
| 2 | Si | 6.8028(4) | 6.0983(4) | 282.22(4) | 0.48 | 92 ± 2 |
| Ox | 5.4231(4) | — | 159.49(4) | 0.86 | 8 ± 2 | |
| 3 | Si-1 | 6.8139(1) | 6.1082(1) | 283.60(1) | 0.51 | 50 ± 2 |
| Si-2 | 6.7741(1) | 6.0879(1) | 279.36(1) | 0.42 | 41 ± 2 | |
| Ox | 5.42244(6) | — | 159.43(1) | 0.86 | 9 ± 2 | |
| 7 | Si | 6.8156(1) | 6.1090(1) | 283.78(1) | 0.51 | 95 ± 2 |
| Ox-1 | 5.46997(3) | — | 163.665(3) | 1.00 | 1 ± 1 | |
| Ox-2 | 5.4237(1) | — | 159.54(1) | 0.86 | 4 ± 1 | |
| 14 | Si | 6.8049(1) | 6.1000(1) | 282.48(1) | 0.48 | 95 ± 2 |
| Ox-1 | 5.4653(1) | — | 163.24(1) | 0.99 | 1 ± 1 | |
| Ox-2 | 5.4283(1) | — | 159.95(1) | 0.88 | 4 ± 1 | |
| 21 | Si | 6.8050(1) | 6.1001(1) | 282.48(1) | 0.48 | 98 ± 2 |
| Ox | 5.4337(1) | — | 160.44(1) | 0.89 | 2 ± 1 | |
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| Fig. 3 PXRD patterns of raw chernobylite solid solution samples containing 50 mol% uranium, synthesized by the hydrothermal route (T = 250 °C, t = 7 days, CU + CZr = 0.2 mol L−1) for initials pH (7) 1.0, (8) 1.2, (9) 1.4, (10) 1.6, (11) 1.8, (12) 2.0, (13) 2.2, (14) 2.5 and (15) 2.7. All the samples were analyzed at the ROBL beamline at ESRF (λ = 0.7654 Å). Reference data for tetragonal zircon (t-ZrSiO4) and cubic UO2 (c-UO2) are taken from ref. 30 and 31, respectively. | ||
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| Fig. 4 Variation of the unit cell volume of the chernobylite solid solution Zr0.5U0.5SiO4 versus the pH in the starting mixture. | ||
| pH | Phasea | Unit cell parameters | U mole fractionb | Phase quantity (wt%) | ||
|---|---|---|---|---|---|---|
| a (Å) | c (Å) | V (Å3) | ||||
| a Si: zircon-type structure, Ox: fluorite-type structure.b U mole fraction determined with the assumption that all uranium was tetravalent in the structure. | ||||||
| 1.0 | Si | 6.7975(1) | 6.0981(1) | 281.77(1) | 0.47 | 95 ± 2 |
| Ox | 5.41907(4) | — | 159.138(3) | 0.85 | 5 ± 1 | |
| 1.2 | Si | 6.8070(1) | 6.1035(1) | 282.81(1) | 0.49 | 96 ± 2 |
| Ox-1 | 5.4500(1) | — | 161.88(1) | 0.94 | 1 ± 1 | |
| Ox-2 | 5.4278(1) | — | 159.91(1) | 0.87 | 3 ± 1 | |
| 1.4 | Si | 6.8102(1) | 6.1035(1) | 283.23(1) | 0.50 | 99 ± 2 |
| Ox | 5.4477(1) | — | 161.67(1) | 0.94 | 1 ± 1 | |
| 1.6 | Si | 6.8115(1) | 6.1068(1) | 283.34(5) | 0.50 | 97 ± 2 |
| Ox | 5.4227(1) | — | 159.46(1) | 0.86 | 3 ± 1 | |
| 1.8 | Si | 6.8122(1) | 6.1082(1) | 283.46(1) | 0.51 | 98 ± 2 |
| Ox | 5.4491(1) | — | 161.80(1) | 0.94 | 2 ± 1 | |
| 2.0 | Si | 6.7958(1) | 6.0940(1) | 281.44(1) | 0.46 | 96 ± 2 |
| Ox | 5.4582(7) | — | 162.62(6) | 0.97 | 4 ± 1 | |
| 2.2 | Si | 6.7821(1) | 6.0845(1) | 279.88(1) | 0.43 | 90 ± 2 |
| Ox | 5.4548(1) | — | 162.31(1) | 0.96 | 10 ± 2 | |
| 2.5 | Si | 6.7917(1) | 6.0946(1) | 281.13(1) | 0.45 | 91 ± 2 |
| Ox-1 | 5.47054(3) | — | 163.716(2) | 1.00 | 2 ± 1 | |
| Ox-2 | 5.4412(1) | — | 161.10(1) | 0.92 | 7 ± 2 | |
| 2.7 | Si | 6.8141(1) | 6.1087(1) | 283.63(1) | 0.51 | 84 ± 2 |
| Ox | 5.4463(1) | — | 161.55(1) | 0.93 | 16 ± 2 | |
In Fig. 3, there is clearly an optimal pH range for reducing the oxide amount. Indeed, between pH = 1.4 and pH = 1.8, the oxide content appeared to be minimal. Quantification of the two phases by Rietveld analysis yielded a silicate phase content of 99 ± 2 wt% and an oxide phase content of 1 ± 1 wt% at pH = 1.4. At pH = 1.6, these values became 97 ± 2 wt% and 3 ± 1 wt%, for silicate and oxide phases, respectively. Within this range, the average uranium content reached 50.2 ± 0.3 mol% in the silicate phase, determined by Rietveld refinement (Table 3). This composition was consistent with what would be expected based on the initial cation mixture. Under these conditions, zirconium and uranium (IV) appeared to precipitate almost quantitatively in the pH range between 1.2 and 1.8 (with precipitation yields greater than 87% based on the mass balance). For lower pH values (i.e., for pH ≤ 1.2), the oxide content increased slightly (5 ± 1 wt% at pH = 1.0), whereas a decrease in the uranium content in the silicate phase (47 mol% at pH = 1.0) was observed. Conversely, for higher pH values (i.e. for pH ≥ 2.2), the oxide amount in the samples increased strongly, reaching 10 ± 2 wt% and 16 ± 2 wt% at pH = 2.2 and pH = 2.7, respectively. At the same time, the uranium content within the silicate phase decreased to 43 mol% at pH = 2.2.
Furthermore, the analysis of the PXRD patterns revealed that two types of oxide phases often coexisted as secondary phases. The first had a lattice parameter close to that of stoichiometric or slightly hyper-stoichiometric UO2+x, suggesting a predominantly uranium enriched phase with a composition close to UO2.00 and limited incorporation of zirconium. The second phase, on the other hand, had a significantly lower unit cell volume than UO2. Two hypotheses can be considered in this case: a more pronounced oxidation of uranium dioxide UO2+x, which would lead to the contraction of the unit cell parameter due to the decrease in cationic radius (VIIIrU5+ = 0.89 Å compared to VIIIrU4+ = 1.00 Å); or a partial incorporation of zirconium (VIIIrZr4+ = 0.84 Å) in substitution of uranium (IV) into the fluorite-type structure.
Fig. 4 shows the variation of the lattice volume of the zircon-type phase as a function of the initial pH of the reactive media. Between pH 1.0 and 1.4, the lattice volume increased with pH and approached the expected composition, in line with the decrease in the amount of oxide formed (Table 3). An optimal range was observed between pH 1.4 and 1.8, where the amount of oxide was minimal and the composition of the solid solution was closest to the target composition. Between pH 1.8 and 2.2, the lattice volume decreased as pH increased, suggesting the gradual formation of a secondary oxide phase, at the expense of uranium incorporation into the silicate, in line with Rietveld refinement results. Finally, between pH 2.2 and 2.7, the increase in lattice volume could reflect hydration of the solid solutions and swelling of the crystal lattice, a phenomenon expected under more alkaline conditions, which would be consistent with the results already observed for hydrothermally synthesized ZrSiO4.19 Fig. S5 and Table S6 present the results of the thermogravimetric analysis (TGA) performed on the solid solutions of chernobylite synthesized at pH = 1.6. For all compositions studied, the measured degree of hydration corresponded to 0.3–0.5 water molecules per formula unit. These low values indicate that the synthesis conditions at pH = 1.6 result in low hydration of the samples.
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| Fig. 5 PXRD patterns of raw chernobylite solid solution samples synthesized by the hydrothermal route (T = 250 °C, t = 7 days, CU + CZr = 0.2 mol L−1 and pHinitial = 1.6) with an initial target composition of (16) 0.00, (17) 0.03, (18) 0.05, (19) 0.08, (20) 0.10, (21) 0.15, (22) 0.20, (23) 0.30, (24) 0.40, (25) 0.50, (26) 0.60, (27) 0.65, (28) 0.70 and (29) 0.80 mol% U. Samples (27), (28) and (29) were analyzed using laboratory XRD device (λ = 1.5418 Å) whereas samples (16) to (26) were analyzed at the ROBL beamline at ESRF (λ = 0.7654 Å). Reference data for tetragonal zircon (t-ZrSiO4) and cubic UO2 (c-UO2) are taken from ref. 30 and 31, respectively. | ||
| Phasea | Unit cell parameters | U mole fractionb | Phase quantity (wt%) | |||
|---|---|---|---|---|---|---|
| a (Å) | c (Å) | V (Å3) | ||||
| a Si: zircon-type structure, Ox: fluorite-type structure.b U mole fraction determined with the assumption that all uranium was tetravalent in the structure.c Oxide content below the detection limit. | ||||||
| 0.00 | Si | 6.6134(1) | 5.9809(1) | 261.59(1) | — | 100c |
| 0.03 | Si | 6.6208(1) | 5.9858(1) | 262.38(1) | 0.04 | 100c |
| 0.05 | Si | 6.6204(1) | 5.9866(1) | 262.34(1) | 0.04 | 100c |
| 0.08 | Si | 6.6224(1) | 5.9873(1) | 262.58(1) | 0.05 | 100c |
| 0.10 | Si-1 | 6.6340(3) | 5.9965(1) | 263.91(1) | 0.08 | 100c |
| Si-2 | 6.6813(1) | 6.108(1) | 272.7(1) | 0.27 | ||
| 0.15 | Si-1 | 6.6420(1) | 5.9984(1) | 264.63(1) | 0.08 | 100c |
| Si-2 | 6.6988(1) | 6.0379(1) | 270.94(1) | 0.23 | ||
| 0.20 | Si-1 | 6.6506(2) | 6.0180(2) | 266.17(2) | 0.13 | 100c |
| Si-2 | 6.70684(4) | 6.04168(6) | 271.765(4) | 0.25 | ||
| 0.30 | Si | 6.7402(1) | 6.0623(1) | 275.41(1) | 0.33 | 100c |
| 0.40 | Si | 6.77822(6) | 6.08536(6) | 279.588(5) | 0.42 | 100c |
| 0.50 | Si | 6.8161(1) | 6.1091(1) | 283.83(1) | 0.51 | 96 ± 2 |
| Ox-1 | 5.47001(5) | — | 163.669(8) | 1.00 | 1 ± 1 | |
| Ox-2 | 5.4237(1) | — | 159.5(1) | 0.86 | 3 ± 1 | |
| 0.60 | Si | 6.8501(1) | 6.1342(1) | 287.84(1) | 0.60 | 90 ± 2 |
| Ox-1 | 5.4612(1) | — | 162.88(1) | 0.98 | 5 ± 1 | |
| Ox-2 | 5.4390(1) | — | 160.90(1) | 0.91 | 5 ± 1 | |
| 0.65 | Si | 6.8438(4) | 6.1259(4) | 286.92(4) | 0.58 | 72 ± 5 |
| Ox-1 | 5.4575(3) | — | 162.55(3) | 0.97 | 10 ± 5 | |
| Ox-2 | 5.4162(3) | — | 158.89(2) | 0.84 | 18 ± 5 | |
| 0.70 | Si | 6.8398(5) | 6.1147(6) | 286.06(5) | 0.56 | 20 ± 5 |
| Ox-1 | 5.4508(3) | — | 161.95(3) | 0.95 | 20 ± 5 | |
| Ox-2 | 5.3937(3) | — | 156.91(3) | 0.77 | 60 ± 5 | |
| 0.80 | Si | 6.8481(3) | 6.1263(3) | 287.30(3) | 0.59 | 47 ± 5 |
| Ox-1 | 5.4606(2) | — | 162.83(2) | 0.98 | 28 ± 5 | |
| Ox-2 | 5.4172(2) | — | 158.97(2) | 0.84 | 25 ± 5 | |
Up to x = 0.6, the gradual shift of the silicate-associated peaks toward smaller wave vectors (see insert in Fig. 5) indicates the progressive increase in uranium incorporation into the silicate structure. This is consistent with the difference between U(IV) and Zr in terms of ionic radius. However, for x ≥ 0.65, a significant fraction of uranium was no longer incorporated into the silicate structure and instead formed one or more oxide-based phases. For example, at x = 0.65, these oxide phases accounted for 28 ± 5 wt%, compared with 10 ± 1 wt% for x = 0.60. Their proportion increased progressively with uranium content, from 4 ± 1 wt% at x = 0.50 to 53 ± 5 wt% at x = 0.80. These oxide phases were also strongly enriched in uranium. Thus, we noted the systematic presence of several secondary oxides, the total quantity of which increased with the overall uranium content in the system.
Under optimal conditions for preparing chernobylite solid solution samples, the maximum amount of uranium that was found to be incorporated was 60 mol%. Beyond this value, the amount of oxide in the samples increased. This increase of oxide resulted in less uranium being incorporated into the silicate phase, leading to the decrease in the unit cell volume. As instance, uranium content decreased from 60 mol% at x = 0.60 down to 56 mol% at x = 0.7. This development could have suggested the possibility of a structural limit on the incorporation of uranium into the zircon structure. However, coffinite USiO4 cannot be obtained under these conditions. Therefore, we cannot rule out competition between the kinetics of silicate phase formation and that of uranium hydroxide precipitation as the pH of the solution increases. For uranium enriched compounds, saturation with respect to uranium(IV) hydroxide (pKs = 54.5 ± 1.0)32 could have been reached, which could have led to its rapid precipitation and its subsequent aging to the oxide phase. Moreover, some small traces of minor oxides, most likely zirconia, were detected in compositions with the lowest uranium contents (i.e. 0, 3, and 10 mol%). Furthermore, the silicate peaks showed pronounced asymmetry in the x = 0.10–0.20 composition range compared with the other samples, which may reflect a modification in the uranium incorporation mechanism. This asymmetry required the refinement to be performed with two silicate phases. Additional experiments combining HR-PXRD, EXAFS, and HERFD are currently in progress to clarify this specific behavior.
Fig. 6a shows the scanning transmission electron microscopy micrograph of the Zr0.35U0.65SiO4 solid solution (sample 27), revealing several distinct morphologies. At the same time, SEM observations were also performed on the Zr0.4U0.6SiO4 sample prepared at pH = 2.7 showing more oxide content as secondary phase (see Fig. S8a).
In Fig. 6a, the first morphology corresponds to spherical particles measuring about 70 nm in diameter. These particles are characteristic of chernobylite solid solutions, as described in our previous work. These particles correspond to aggregates of elongated crystallites of approximately 10 nm in length. They are associated to apparent porosity. The second morphology consists of nanometric particles that are characteristic of a secondary phase, specifically an oxide phase. STEM observations and X-EDS mapping of the same sample (Fig. 6b) confirm the presence of a nanometric secondary phase enriched in uranium and depleted in zirconium and silicon. In contrast, the spherical particles exhibit uniform cation and silicate distribution. Visible amorphous silica is also present and forms a matrix that coats the solid solutions of chernobylite, as well as the nanometric oxide particles. Few traces of crystallized silica are also present. Despite optimizing the preparation of the chernobylite solid solutions, the samples with the highest uranium contents were polyphasic. For this reason, a purification procedure was developed for samples derived from hydrothermal synthesis to remove such traces of mixed oxides and amorphous silica.
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| Fig. 7 Description of the methodology for the selective dissolution purification of chernobylite solid solutions. | ||
Table 5 shows the concentrations of U, Zr, and Si measured in the supernatants after each of the 3 purification steps. As previously mentioned, the first leaching step in a basic medium removed amorphous silica. The measured silicon (Si) concentrations in the supernatants confirmed the increase in silica content in the samples as the targeted uranium composition increases. These values ranged from 4.5 × 10−5 mole for x = 0.50 to 2.8 × 10−4 mole for x = 0.70. Additionally, no traces of uranium or zirconium were observed in the supernatants during this first leaching step. Measurements taken during the second leaching step in nitric acid solution showed the presence of uranium, which is characteristic of the removal of the secondary oxide phase. The amount of uranium increased with the target U content in the solid solutions of chernobylite, which is consistent with the higher mass fractions of secondary oxide phases in these samples. However, starting at x = 0.65, zirconium was present in the supernatant, which can be explained by the presence of mixed-oxide secondary phases U1−xZrxO2. Thus, zirconium was carried along with the uranium during dissolution. During this second washing step, only small amounts of silicon were also observed in solution, indicating a slight alteration of the silicate phase during purification in nitric acid. Finally, silicon concentration measurements during the final washing step in a basic medium highlighted the importance of this step. Indeed, few amounts of residual silica remained mixed with the samples after treatment with nitric acid.
| Purification step | Uranium molar fraction in chernobylite | |||||
|---|---|---|---|---|---|---|
| 0.50 | 0.60 | 0.65 | 0.70 | 0.80 | ||
| Quantity (mol) | ||||||
| a LoD: limit of detection. | ||||||
| 1st | U | <LoDa | <LoD | <LoD | <LoD | <LoD |
| Zr | <LoD | <LoD | <LoD | <LoD | <LoD | |
| Si | 4.5 × 10−5 (≈1%) | 8.5 × 10−5 (≈2%) | 1.9 × 10−4 (≈3.5%) | 2.8 × 10−4 (≈5%) | 1.8 × 10−4 (≈3.5%) | |
| 2nd | U | (1.9 ± 0.2) × 10−6 (≈0.1%) | (6.0 ± 0.2) × 10−5 (≈2%) | (1.2 ± 0.1) × 10−4 (≈4%) | (3.5 ± 0.1) × 10−4 (≈10%) | (3.0 ± 0.1) × 10−4 (≈8%) |
| Zr | <LoD | <LoD | (2.4 ± 0.2) × 10−6 (≈0.1%) | (4.9 ± 0.4) × 10−5 (≈3%) | (1.2 ± 0.1) × 10−5 (≈1%) | |
| Si | 1.3 × 10−5 (≈0.3%) | 4.6 × 10−5 (≈1%) | 5.9 × 10−5 (≈1%) | 1.5 × 10−5 (≈1.5%) | 5.6 × 10−5 (≈1%) | |
| 3rd | U | <LoD | <LoD | <LoD | <LoD | <LoD |
| Zr | <LoD | <LoD | <LoD | <LoD | <LoD | |
| Si | 4.4 × 10−5 (≈1%) | 3.4 × 10−5 (≈0.5%) | <LoD | 1.2 × 10−4 (≈2%) | 2.0 × 10−5 (≈0.5%) | |
The PXRD patterns of the samples obtained after purification are shown in Fig. 8. First, all secondary oxide phases present in the raw powders were removed during the purification cycle, regardless of their initial quantity. The complete disappearance of PXRD reflections associated with uranium oxides or mixed uranium–zirconium oxide solid solutions confirmed the high efficiency of the nitric acid-based selective dissolution protocol, which is particularly suited to low resistance to dissolution of uranium enriched oxides. Second, the silicate phase appeared to remain unaltered at the end of the purification process. No significant changes were observed in the position or shape of the PXRD reflections characteristic of the zircon structure, indicating that the purification conditions, particularly the alternation of basic and acidic media, did not compromise the integrity of the Zr1−xUxSiO4 solid solution.
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| Fig. 8 PXRD patterns of purified chernobylite solid solution samples synthesized by the hydrothermal route (T = 250 °C, t = 7 days, CU + CZr = 0.2 mol L−1 and pHinitial = 1.6) with an initial target composition of (16) 0.00, (17) 0.03, (18) 0.05, (19) 0.08, (20) 0.10, (21) 0.15, (22) 0.20, (23) 0.30, (24) 0.40, (25) 0.50, (26) 0.60 mol% uranium. Asterisks (*) indicate that samples were successively purified in basic and acidic media. Samples (23)* was analyzed using laboratory XRD device (λ = 1.5418 Å) whereas the other samples were analyzed at the ROBL beamline at ESRF (λ = 0.7654 Å). Reference data for tetragonal zircon (t-ZrSiO4) and cubic UO2 (c-UO2) are taken from ref. 30 and 31, respectively. | ||
The results reported in Table 6, comparing unit cell volumes before and after purification (an example of a Rietveld refinement pattern is presented in Fig. S9), confirmed the complete removal of oxide phase for all compositions studied (i.e. up to x ≤ 0.60). The values calculated for the unit cell volume variations (ΔV/V) indicated only minor changes in the silicate phase composition. For instance, the evaluated composition of the solid solution Zr0.6U0.4SiO4 changed slightly from x = 0.42 (before) to x = 0.41 (after purification), whereas that of Zr0.5U0.5SiO4 was changed from x = 0.51 (before) to x = 0.50 (after purification). Such small variations (lower than 2.4 mol% on the relative uranium content) remained within the uncertainty associated with the refinement methods and confirmed that the purification procedure did not affect the integrity of the main desired phase. However, due to the successive washing steps of the samples, small amounts of powder are lost, making it impossible to determine an accurate dissolution yield.
| Phasea | Unit cell parameters of purified samples | U mole fractionb | c (%) | |||
|---|---|---|---|---|---|---|
| a (Å) | c (Å) | V (Å3) | ||||
a Si: zircon-type structure, Ox: fluorite-type structure.b U mole fraction determined with the assumption that all uranium was tetravalent in the structure.c ![]() |
||||||
| 0.00 | Si | 6.6139(1) | 5.9808(1) | 261.62(1) | — | +0.01 |
| 0.03 | Si | 6.6212(1) | 5.9858(1) | 262.42(1) | 0.04 | +0.01 |
| 0.05 | Si | 6.62085(5) | 5.98652(5) | 262.423(5) | 0.04 | +0.03 |
| 0.08 | Si | 6.6230(1) | 5.9877(1) | 262.65(1) | 0.05 | +0.03 |
| 0.10 | Si-1 | 6.6325(1) | 5.9964(1) | 263.78(1) | 0.07 | −0.04 |
| Si-2 | 6.7028(3) | 6.1328(6) | 275.53(3) | 0.33 | +0.01 | |
| 0.15 | Si-1 | 6.6368(1) | 5.9881(2) | 263.76(1) | 0.07 | −0.33 |
| Si-2 | 6.6919(1) | 6.0289(1) | 269.96(1) | 0.21 | −0.36 | |
| 0.20 | Si-1 | 6.6458(2) | 6.0219(2) | 265.97(2) | 0.12 | −0.08 |
| Si-2 | 6.70327(3) | 6.04115(4) | 271.452(3) | 0.24 | −0.12 | |
| 0.30 | Si | 6.7305(3) | 6.0573(3) | 274.39(3) | 0.31 | −0.37 |
| 0.40 | Si | 6.77124(5) | 6.08373(5) | 278.937(5) | 0.41 | −0.23 |
| 0.50 | Si | 6.8097(1) | 6.1092(1) | 283.23(1) | 0.50 | −0.21 |
| 0.60 | Si | 6.8443(1) | 6.1355(1) | 287.42(1) | 0.59 | −0.15 |
| 0.65 | Si | 6.8339(4) | 6.1243(4) | 286.01(4) | 0.56 | −0.01 |
To study the nature of the obtained chernobylite solid solution, the unit cell volume of all raw and purified samples was plotted versus the expected uranium content (Fig. 9). It clearly showed that all the data followed Retger's law (plotted as dash lines between the pure ZrSiO4 and USiO4 end-members) up to Zr0.4U0.6SiO4. The lattice volume of Zr1−xUxSiO4 samples increased linearly with uranium content. This reflected the substitution of Zr4+ by the larger U4+ ion within the structure. As previously mentioned, the purification step did not significantly alter the composition of the silicate phase, resulting in minor variations in unit cell volumes between the raw and purified samples. Moreover, for 0.10 ≤ x ≤ 0.20, two silicate phases with a zircon-type structure coexisted. The main phase corresponds to the phase with the smallest unit cell volume at x = 0.10 and the largest at x = 0.150 and x = 0.20. This could underline a difference in the mechanism of uranium incorporation within the zircon structure. For higher uranium contents (typically between x = 0.30 and x = 0.60), the structural parameters of the chernobylite solid solution appeared to behave ideally. Beyond x = 0.60, a plateau was observed, leading to a unit cell volume of around 287 Å3, which corresponds to an effective uranium content of 0.58. This value is significantly higher than that observed in natural zircon specimens (x = 0.12) and samples prepared by dry chemistry routes (x = 0.05).35–37 This demonstrates the interest of preparing such solid solutions by hydrothermal treatment, as previously mentioned for other silicate phases.16,19,38 It could also indicate a structural or thermodynamic limit to uranium (IV) incorporation within zircon structure. The thermodynamic study of chernobylite solid solution is now being conducted to check this point.
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| Fig. 9 Variation of the unit cell volume as a function of expected uranium incorporation rate of raw (◊) and purified (●) chernobylite solid solution prepared by hydrothermal treatment (T = 250 °C, t = 7 days, CU + CZr = 0.2 mol L−1 and pHinitial = 1.6). Retger's law references (★) for ZrSiO4 and USiO4 are taken from ref. 30 and 39, respectively. | ||
Fig. 10a and c show the Raman spectra of raw and purified solid solutions of chernobylite containing 65 mol% uranium, respectively. The spectra exhibited the characteristic bands of the internal modes of the SiO4 group. The symmetric stretching bands, labeled as ν1, are located in the 920–980 cm−1 range. The symmetric bending mode, labeled as ν2, is observed between 420 and 440 cm−1. However, the antisymmetric stretching bands (ν3), located in the 990–1040 cm−1 range, remained difficult to distinguish as their low intensity caused them to be partially masked by the more intense band attributed to ν1. The antisymmetric mode, ν4, expected around 600 cm−1, was also observed. Additionally, the internal modes of the zircon structure, which are located below 400 cm−1, were also observed. Apart from these bands, a signal of variable intensity appeared around 700 cm−1. It was previously reported by Clavier et al. and associated with the optical emission of U(IV) in a zircon-type matrix when excited by a 532 nm laser. Additional vibration bands, characteristic of the fluorite-type structure of UO2 or U1−xZrxO2 oxides, were also present in the Raman spectra of raw compound (Fig. 10a). Indeed, the vibrations bands corresponding to the T2g and 2LO modes were observed in the 400–450 cm−1 and 1100–1200 cm−1 domains, respectively. On the other hand, these vibrational bands were absent in the Raman spectra of the purified samples (Fig. 10c), indicating the efficient removal of secondary oxide phases during purification. The vibrational band observed around 800 cm−1 can be attributed to a uranyl-type contribution; however, it could also result from the material's surface oxidizing. This oxidation may be caused by exposure to air during handling or by the laser beam during Raman analysis. The disappearance of this band after purification, without heating treatment, suggests that it may be a secondary phase of the UO2+x type.
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| Fig. 10 Raman (a and c) and FTIR (b and d) spectra of Zr0.35U0.65SiO4 solid solution before (a and b) and after (c and d) purification procedure. | ||
On the other hand, Fig. 10b and d show the FTIR spectra of raw and purified solid solutions of chernobylite containing 65 mol% uranium, respectively. Both spectra exhibit the characteristic bands of Zr1−xUxSiO4: symmetric (ν1) and antisymmetric (ν3) stretching modes at 830 cm−1 and 975 cm−1, respectively, and symmetric (ν2) and antisymmetric (ν4) bending modes at 430 cm−1 and 580 cm−1, respectively. These results are in good agreement with previously reported results.25 Furthermore, Fig. 10b also clearly shows the presence of amorphous SiO2 in the raw sample which can be identified with its characteristic antisymmetric bending mode at 1100 cm−1. The symmetric bending mode of SiO2 (which exhibits lower intensity than the antisymmetric mode) is hidden behind the band ν1 of Zr1−xUxSiO4. The disappearance of the SiO2 bands between Fig. 10b and d confirms the removal of silica thanks to the purification procedure. In addition, both the raw and purified samples show a broad band around 3500 cm−1, assigned to the O–H stretching vibration, corresponding to the presence of water molecules. This hydration is not surprising since literature reports the surface hydroxylation of samples prepared under hydrothermal conditions. This hydration/hydroxylation is typically removed through high-temperature calcination.25
Fig. 11a shows the micrograph recorded by Transmission electronic microscopy of sample at the end of the purification step. It revealed that the nanometric particles associated with the oxide phase, which were initially observed in the initial sample, fully disappeared after purification. Additionally, no increase in porosity was observed in the samples following purification. These results clearly confirmed the strong efficiency of the purification protocol. Meanwhile, the chernobylite solid solution samples retained their initial morphology (spherical agglomerates of elongated crystallites, of approximately 30 nm in diameter). This suggests that they were not altered at all during the purification cycle. These results confirmed those obtained by PXRD, which showed that the chemical composition of the chernobylite solid solution samples was only slightly modified after purification. Fig. S10 shows a nano-diffraction pattern with the diffraction spots observed, derived from the Fourier transform of the diffracted signal. It evidenced that the chernobylite solid solution consists of aggregates composed of single-crystal assemblies. Fig. 11b shows a high-resolution transmission electron microscopy (TEM) image. The image reveals ordered crystal lattices, confirming the sample's crystallinity. This crystalline structure extended all the way to the edges of the single crystal, indicating that the entire sample was crystalline. Furthermore, two families of (hkl) planes can be distinguished, corresponding to atomic stacks oriented in different directions. Analysis of the (hkl) interplanar distances revealed two close values: approximately 0.47 and 0.46 nm. In this sample, these distances were attributed to two (101) and (011) crystallographic planes. The angle measured between these two planes was found to 123.2°, in good agreement with the expected value (123.7°) calculated using the refined lattice parameters of this solid solution. Taken together, these results highlighted the presence of planes characteristic of a zircon-type structure, which was consistent with the results determined by PXRD. Finally, X-EDS mapping (Fig. 11c) corroborated these findings. It confirmed the homogeneous distribution of zirconium, uranium, and silicon within the spherical particles and ruled out any elemental segregation during precipitation then purification. Moreover, no local heterogeneity likely to reveal traces of oxide or amorphous silica was detected. Thus, the purified chernobylite solid solution samples have been neither chemically nor morphologically altered compared to the raw materials after the three stages of selective dissolution. Additional scanning electron microscopy (SEM) observations were performed on the purified Zr0.4U0.6SiO4 sample (initially prepared at a pH of 2.7, i.e. in the presence of large content of oxide as secondary phase). The images presented in Fig. S8b confirm that a pure phase was obtained after purification.
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| Fig. 11 (a) TEM micrograph, (b) high-resolution TEM micrograph and (c) STEM-EDS analysis with the corresponding elemental maps of Si, O, U, and Zr, showing the elemental distribution of purified Zr0.35U0.65SiO4 solid solution, showing the absence of oxide nanoparticles in the purified samples (sample 27). The white circle on Fig. 11a correspond to the spot selected for nano diffraction image reported in Fig. S4. | ||
In order to confirm the average particle size in the chernobylite solid solutions, specific surface area (SSA) was measured using the BET method for both the raw and purified samples. The results are summarized in Table 7. For raw samples, SSA values ranged from 19 ± 1 to 22 ± 1 m2 g−1, regardless of the composition. Such high SSA values of the prepared samples reflected the presence of rather high porosity in the samples. After purification, these values were not significantly modified, except for the Zr0.4U0.6SiO4 sample, for which SSA decreased from 22 ± 1 m2 g−1 to 14 ± 1 m2 g−1. For this latter, such decrease was clearly associated with the elimination after purification of nanometric oxide and silica present in the raw sample, as demonstrated by PXRD. Assuming spherical particles, the average particle diameter calculated from eqn (1) and (2) (see section 2.5.6) was between 40 nm (Zr0.4U0.6SiO4) and 50 nm (Zr0.6U0.4SiO4). Theses value were significantly lower than that observed for spherical agglomerates (approximatively 300 nm) but was in line with the size of the single crystals observed by TEM (approximatively 35 nm). Consequently, the agglomerates appeared to be highly porous. To verify the cohesion of solid solution agglomerates of chernobylite solid solution samples, ultrasonic treatments were also carried out for 30 seconds at 30 kHz. This led to the disintegration of the agglomerates into crystallites of approximatively 100 nm in length, reflecting the fragile nature of these agglomerates and confirming significant internal porosity (Fig. S8).
| Composition | Phase | Specific area (m2 g−1) |
|---|---|---|
| Zr0.60U0.40SiO4 | Raw | 21 ± 1 |
| Purified | 22 ± 1 | |
| Zr0.50U0.50SiO4 | Raw | 19 ± 1 |
| Purified | 20 ± 1 | |
| Zr0.40U0.60SiO4 | Raw | 22 ± 1 |
| Purified | 14 ± 1 |
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| Fig. 12 PXRD patterns recorded for (a) Zr0.95U0.05SiO4, (b) Zr0.7U0.3SiO4 and (c) Zr0.4U0.6SiO4 chernobylite solid solutions after heating between 1000 and 1300 °C under reducing atmosphere (Ar/4% H2) during 6 hours. (18)*, (23)* and (26)* refer to purified (18), (23) and (26) chernobylite solid solution. All the samples were analyzed using laboratory XRD device (λ = 1.5418 Å). Reference data for tetragonal zircon (t-ZrSiO4) and cubic UO2 (c-UO2) are taken from ref. 30 and 31 respectively. | ||
The uranium enriched samples, obtained at the end of the optimized hydrothermal treatment, were found to be polyphasic, requiring the development of a purification protocol. Alternating between basic, acidic, and then basic washing steps effectively eliminated amorphous silica and nanometric oxide. Conversely, no significant alteration of the silicate phase was observed.
Under these conditions, purified chernobylite solid solution samples with a wide range of compositions (x ≤ 0.6) were successfully prepared. The uranium incorporation achieved was significantly higher than that observed in natural zircon specimens (approximately 12 mol%) or samples prepared by dry chemistry routes (approximately 5 mol%). Although unusual behavior was observed for low uranium contents (x ≤ 0.2), possibly reflecting a different uranium incorporation mechanism, the solid solutions generally follow a Retger's law, indicating near ideal solid solution up to Zr0.4U0.6SiO4. However, complete uranium substitution was not achieved, which is consistent with the instability of coffinite, USiO4, under these synthesis conditions. Therefore, the development of phases richer in uranium now requires considering alternative synthesis route inspired by coffinite formation.
Finally, we studied the thermal stability of the purified chernobylite solid solution between 1000 °C and 1300 °C. Regardless of the composition of the solid solutions studied (Zr0.95U0.05SiO4, Zr0.8U0.2SiO4, Zr0.7U0.3SiO4, Zr0.5U0.5SiO4, and Zr0.4U0.6SiO4), no significant decomposition was observed. This behavior suggests that these materials were thermally stable across the entire investigated composition range, despite slight decomposition of the samples at 50 and 60 mol% U at the highest temperatures. Thermodynamic analyses of the samples using drop calorimetry are underway to confirm these findings.
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