DOI:
10.1039/D6DT00282J
(Paper)
Dalton Trans., 2026, Advance Article
Scalable metal–organic frameworks for efficient low concentration CO2 capture under humid flue gas conditions
Received
3rd February 2026
, Accepted 10th March 2026
First published on 16th March 2026
Abstract
The global energy supply still largely relies on fossil fuels, whose combustion releases significant amounts of carbon dioxide (CO2), the primary anthropogenic greenhouse gas linked to climate change. Adsorption on solid porous materials offers a promising alternative to conventional amine-based systems for CO2 capture from industrial flue gases. While various materials, including zeolites and metal–organic frameworks (MOFs), have been extensively studied for high-concentration CO2 streams, post-combustion capture at low concentrations (below 5% CO2) under realistic conditions with water vapor remains poorly explored. Material selection requires balancing CO2 adsorption capacity against water affinity, as strong hydrophilicity deteriorates regeneration efficiency. The challenge is to identify scalable, environmentally friendly materials that maintain high CO2 selectivity under realistic flue gas conditions containing both low CO2 concentrations and significant water vapor. Here, we show that CALF-20, a scalable MOF, exhibits superior CO2 adsorption selectivity and regenerability compared to other tested materials, both in dry and humid conditions. Under dynamic breakthrough conditions using 2.5% CO2 and 50% relative humidity, CALF-20 maintained a high CO2 uptake (1.49 mmol g−1) consistent with static isotherm data, and demonstrated complete regenerability at 80 °C without loss of performance over multiple cycles. These results directly contrast with hydrophilic zeolites, which, despite high raw CO2 capacities, are unsuitable under realistic, humid flue gas. Our results under industrially relevant post-combustion conditions demonstrate that low water affinity combined with moderate CO2 capacity outperforms high-capacity hydrophilic materials. This approach represents an effective pathway for CO2 capture under realistic conditions and provides valuable insights for the development of selective, robust, and scalable CO2 adsorbents. Such developments are expected to contribute significantly to reducing atmospheric CO2 emissions and addressing climate change mitigation targets in the coming years.
Introduction
The global energy supply still largely relies on fossil fuels such as petroleum, coal, and natural gas, which remain the backbone of modern industrial and transportation energy systems. However, the combustion and processing of these fuels release significant amounts of carbon dioxide (CO2), the primary anthropogenic greenhouse gas.1 Every year, over 40 billion tons of CO2 are emitted into the atmosphere from activities including power generation, cement production, and iron and steel manufacturing.2–4 These emissions are directly associated with climate change phenomena, such as global warming, ocean acidification, and environmental issues, including urban smog and acid rain. To mitigate atmospheric CO2 emissions, the 27 countries of the European Union have adopted binding reduction targets to address climate change in the coming decades.5 In response to this challenge, several strategies based on solvents, sorbents, and membranes have emerged as key approaches to reduce CO2 emissions. Among these methods, adsorption on solid sorbents, commonly referred to as carbon capture and storage (CCS),6 has attracted increasing attention as a promising alternative to conventional amine-based solvent systems.7 This versatile approach allows for CO2 capture across a wide range of concentrations. The CO2 concentration varies significantly depending on the gas mixture. Direct air capture (DAC) enables the extraction of CO2 directly from ambient air, where its concentration is low, around 430 ppm (0.043%).8 In contrast, large-scale industrial and energy sectors, including petroleum, coal, and natural gas, emit CO2-rich streams with concentrations up to 50% in the gaseous mixture. For the latter, high-concentration capture methods include pre-combustion capture and oxy-fuel combustion capture with CO2 concentration between 15–50% (150
000–500
000 ppm).6 Post-combustion capture, on the other hand, deals with lower CO2 concentrations, usually between 2 and 15%.9,10 Numerous studies have investigated CO2 adsorption in DAC and pre-combustion processes. However, fewer have focused on post-combustion adsorption, particularly at CO2 concentrations below 5%, for which only limited literature is available. Low-CO2 flue gas, typically containing 1–5% CO2, originated from natural-gas-fired or high-air-flow combustion systems, and is significantly more challenging and energy-intensive to treat than higher-concentration industrial exhaust.11
Over the past decade, extensive research efforts have focused on testing and optimizing various porous materials for CO2 capture,1,12–14 including active carbons (ACs),15,16 zeolites,17,18 porous–organic polymers (POPs),19,20 and metal–organic frameworks (MOFs).21,22 From these studies, several criteria have emerged as essential prerequisites for efficient CO2 adsorbents: (i) high CO2 adsorption capacity, (ii) low regeneration temperature, (iii) high selectivity towards CO2, (iv) chemical and thermal stability, and (v) scalability and cost-effectiveness.23 Each class of material exhibits distinct advantages, yet none fully satisfies all these requirements simultaneously.24 Siegelman et al. provided a qualitative assessment of the key performance metrics for these materials.25 AC offer high stability and low cost but exhibit limited CO2 selectivity and tunability. In contrast, POPs are highly tunable but challenging to regenerate and not yet commercially available. Zeolites combine high stability and large-scale production, but present only limited structural tunability. Furthermore, their hydrophilic nature leads to moderate selectivity towards CO2. MOFs distinguish themselves by exhibiting both high selectivity for CO2 and low regeneration temperatures. These materials, composed of organic linkers and metal nodes, offer exceptional tunability. Extensive research efforts have focused on reducing the synthesis costs and enabling large-scale production. Emphasis has been placed on employing non-toxic metals such as aluminium and zinc, and benign ligands like carboxylates and oxalates, alongside the use of water as a solvent. Eliminating filtration and washing steps further reduces energy consumption and waste generation by preventing the formation of undesired by-products.26–28 Several MOFs are now synthesized at scale, including copper trimesate HKUST-1,29 zirconium terephthalate UiO-66,30 and zinc oxalate triazolate CALF-20.31 Recently, our laboratory developed a single-step spray-drying synthesis of aluminium fumarate (Al-Fum), which removes the need for filtration and washing.32 This method has also been extended to other aluminium-based MOFs such as MIL-120 and MIL-160.33
In this study, we evaluate the CO2 adsorption capacity of porous materials under realistic flue gas conditions. Only scalable and non-toxic materials are tested through static and dynamic adsorption experiments. The initial step employs a volumetric apparatus to select materials with low affinity for water, a critical factor often overlooked in previous studies. The subsequent dynamic adsorption tests, conducted both in the absence and presence of water co-adsorption, enable identification of a material suitable for post-combustion capture at a low CO2 concentration of 2.5%, a condition rarely investigated. Successive adsorption–desorption cycles confirm the robustness of the selected materials. This work provides valuable insights for developing selective, robust, and scalable CO2 adsorbents capable of efficient operation under realistic post-combustion conditions.
Experimental
Materials
NaX, NaY, and NaMOR zeolites are obtained from Saint-Gobain. CALF-20 is provided by SINTEF. Al-Fum is synthesized by spray-drying according to the previously reported method,32 and MIL-120 as well as MIL-160 are synthesized similarly using the spray-drying technique.33 Deionized water is used in all static and dynamic adsorption experiments. For static CO2 sorption experiments, pure CO2 (>99.95%, Messer) is used. For dynamic adsorption experiments, a gas mixture of 5% CO2 in N2 (>4.97%, Air Liquide) is used.
Characterization of the adsorbents
X-ray diffraction (XRD) patterns are recorded using a Bruker (Siemens) D5000 diffractometer. Diffractograms are collected over a 2θ range of 5° to 50°, with a step size of 0.02° and a counting time of 1 second per step, employing CuKα radiation (λ = 1.54059 Å). N2 physisorption measurements are performed on a Microtrac Belsorp Mini X instrument at 77 K. Prior to measurements, approximately 50 mg of each sample is outgassed overnight at 140 °C (Al-Fum, CALF-20, MIL-120, MIL-160) or 300 °C (NaMOR, NaX, NaY). Adsorption experiments are conducted within a relative pressure (P/P0) range from 0 to 1. Equilibrium is defined by a pressure variation of less than 0.3% over 300 seconds at each data point. Characterization of the adsorbents is presented in the SI (Fig. S1 and Table S1).
Static sorption experiments
Volumetric static adsorption/desorption experiments of water and CO2 are performed using a commercially available Microtrac Belsorp Max II. Before the experiment, materials are activated under vacuum at 140 °C or 300 °C, depending on the material, using a BelPrep Vac. Isotherms are then obtained by applying incremental pressures of water or CO2 within the cell. Thermodynamic equilibrium is considered achieved when the total pressure variation within the cell falls below 0.3% over 300 seconds. Isotherms are performed at different temperatures (0, 10, and 20 °C) to apply Polanyi's adsorption potential theory and to validate the establishment of thermodynamic equilibrium (SI).34
Dynamic sorption experiments
Dynamic breakthrough adsorption experiments are conducted using a custom-built apparatus described in the SI (Scheme S1), and consists of an adaptation of the setup described elsewhere.35 The column consists of a glass tube with an internal diameter of 4 mm, packed with approximately 250 mg of nanoporous material to a height of 4 cm, depending on the powder density. Before the adsorption, the materials are activated under N2 flow at 140 °C (the maximum temperature allowed by the setup) to remove any adsorbed molecules. The CO2 concentration in the inlet stream (C0) is verified before each breakthrough experiment by bypassing the column and measuring with a CO2 detector (Vaisala Carbocap with CO2 probe GMP251). Adsorption experiments are performed at atmospheric pressure (≈100 kPa) and at a constant temperature of 20 °C. For dry adsorption experiments, a mixture containing 2.5% CO2 (100 mL min−1 total flow) is generated by mixing a 50 mL min−1 flow of 5% CO2 in N2 with 50 mL min−1 pure N2 (resulting contact time τ = 0.3 s). CO2 concentrations in the outlet flow (C) are continuously monitored by the detector. For wet adsorption experiments, the pure N2 dilution flow is replaced with a 50 mL min−1 N2 flow at 99% relative humidity (RH) generated using a Flexi Wet 200 apparatus (Setaram), yielding an overall flow of 100 mL min−1 with 2.5% CO2 and 50% RH (pH2O = 1.15 kPa). Water vapor concentration is measured by a calibrated hygrometer. Following adsorption, regeneration is carried out by flowing a pure N2 flow of 100 mL min−1 while heating the column to the target temperature with a controlled ramp rate. Multiple adsorption/regeneration cycles are performed either under dry or humid conditions to assess material stability. To compare the different water adsorption capacities, every breakthrough graph is presented for 1 gram of dried adsorbent (min g−1). A symbol “≈” is added before the numeric value, which points to the error evaluated at 5%. The MOF/zeolite particles (300–600 µm) are sufficiently small to minimize intraparticle diffusion resistance, and external mass transfer is adequate at the low total flow rate of 100 mL min−1 through a 4 mm diameter column. Under our conditions, the superficial velocity is low (∼0.083 m s−1), resulting in a Sherwood number indicating efficient gas–solid mass transfer. The bed height (4–8 cm) promotes near plug-flow behavior, and the modest pressure drop (1.05 bar) confirms the absence of flow constraints. Heat generated during adsorption is minimal due to the low CO2 loading and moderate adsorption enthalpy of MOF/zeolite materials, yielding an estimated temperature rise of <0.5 K. Therefore, under these conditions, breakthrough behavior is governed by adsorption equilibrium, with no significant mass- or thermal-transfer limitations.
Results and discussion
Static adsorption experiments
Static CO2 adsorption isotherms are performed at three different temperatures using three sodium-exchanged zeolites and four scalable MOFs. To verify thermodynamic equilibrium, Polanyi's adsorption potential theory is applied. Polanyi's adsorption potential theory describes adsorption as the filling of a potential field near a solid surface, rather than as the simple layer-by-layer attachment of molecules.36 In microporous materials in particular, adsorption is therefore interpreted as the volume filling of pores. For a given adsorbent–adsorbate system, when the amount adsorbed is plotted as a function of the adsorption potential, isotherms measured at different temperatures collapse onto a single curve, commonly referred to as the master curve. The characteristic curves are obtained for almost all adsorbate/adsorbent pairs, confirming the reach of thermodynamic equilibrium (Fig. S2). Only MIL-120 differs from other materials and a deviation is observed. Thermodynamic equilibrium is not reached for this material, highlighting diffusional constraints during CO2 adsorption. From the isotherms performed at 20 °C, no plateau is observed for any of the materials (Fig. 1a). This suggests that the adsorption is not complete, as the saturated vapor pressure of CO2 at 20 °C (Pvsat = 3485.1 kPa) is not reached at the maximum operating pressure of 100 kPa. The highest adsorption capacities are recorded for NaY and NaX, with 6.14 and 5.85 mmol g−1, respectively, followed by CALF-20 (3.88 mmol g−1) and MIL-160 (3.64 mmol g−1). NaMOR adsorbs 3.24 mmol g−1. The lowest capacities are observed for Al-Fum and MIL-120, with adsorption capacities of 2.60 and 1.84 mmol g−1, respectively. Using the CO2 concentration in the application case of low flue gas conditions (2.5%), the adsorption order changes: NaX maintains a high capacity of 3.15 mmol g−1 (54% maintained), whereas the capacity of NaY decreases noticeably to 1.02 mmol g−1 (17% maintained), nearly six times lower than at pure CO2 concentration. NaMOR and CALF-20 show the second and third highest adsorption capacities, with 2.19 and 1.44 mmol g−1, respectively. MIL-120 adsorbs 0.37 mmol g−1. Finally, the lowest capacities under these conditions are observed for MIL-160 and Al-Fum, adsorbing 0.23 and 0.11 mmol g−1, respectively.
 |
| | Fig. 1 CO2 (a) and H2O (b) adsorption isotherms at 20 °C. | |
The study of water adsorption is essential to mimic realistic flue gas conditions, which typically contain water vapor around a relative humidity of 50%. The objective is to identify a nanoporous sorbent that minimizes water adsorption, allowing maximized CO2 uptake, and can be easily regenerated at low temperature. Materials exhibiting Type I isotherms characterize strong water affinity, resulting in temperature and energy-demanding regeneration. Conversely, materials displaying Type V isotherms tend to interact less with water molecules, facilitating regeneration under mild conditions (typically 80 °C).
Water adsorption experiments are performed at 20 °C for all materials (Fig. 1b). Type-I isotherms are obtained for the three zeolites, whereas the four MOFs exhibit Type-V isotherms. To access the strength of interaction between water molecules and the adsorbent, and thereby predict the regeneration behavior, Henry's constants (KH) are derived from the low-pressure region of each isotherm (Fig. 2). As expected, based on the isotherm type, the three zeolites display high KH values, indicative of strong adsorbate–adsorbent interactions. The highest KH value is obtained for NaY (673.2 mmol g−1 kPa−1). In contrast, the MOFs show significantly lower KH values (<40 mmol g−1 kPa−1), with CALF-20 exhibiting the weakest affinity (4.6 mmol g−1 kPa−1). The α parameter (defined as the relative pressure P/P0 at which half of the total water uptake is reached37) supports the same trend, confirming the pronounced hydrophilicity of the zeolites and the moderate hydrophilicity of the MOFs.
 |
| | Fig. 2 Henry's constant obtained from H2O isotherms performed at 20 °C. | |
For a relative humidity of 50%, MIL-160 adsorbs approximately 20.5 mmol g−1 of water while Al-Fum and NaX adsorb 18.9 and 18.6 mmol g−1, respectively. Conversely, CALF-20 and NaMOR exhibit the lowest water adsorption capacities, with values of 9.0 and 7.8 mmol g−1, respectively.
Although zeolites, particularly NaX and NaMOR, exhibit high CO2 adsorption capacities, their strong hydrophilicity limits their applicability for low CO2 concentrations. In addition, the regeneration temperature required to fully desorb water molecules is significantly higher than that of MOFs, reaching up to 300 °C.38,39
Dynamic adsorption experiments
Dynamic adsorption experiments are conducted to evaluate the effect of N2 in flue gas on CO2 adsorption, and to assess the selectivity between water and CO2. Zeolites exhibiting strong hydrophilicity and high regeneration temperatures as evaluated using static adsorption experiments, only MOFs are selected for breakthrough adsorption experiments.
To confirm the adsorption capacities obtained from static experiments and the selectivity towards N2, dynamic adsorption experiments with a CO2 concentration of 2.5% under dry conditions (Fig. 3) are first performed. All materials show characteristic symmetric S-shaped breakthrough profiles, indicative of plug-flow-like behavior. Integration of breakthrough curves shows that Al-Fum, the least effective MOF in this series, exhibits CO2 breakthrough after approximately one minute per gram and adsorbs only ≈0.10 mmol g−1 of CO2. This value is consistent with static isotherm data, and confirms negligible N2 adsorption and unperturbed CO2 capture. Similarly, MIL-160 and MIL-120 show excellent agreement between dynamic and static adsorption, with capacities of ≈0.27 and ≈0.39 mmol g−1, versus 0.23 and 0.37 mmol g−1, respectively, from static adsorption experiments. Notably, CALF-20 completely adsorbs CO2 without any effluent detection for more than 10 minutes per gram. CALF-20 demonstrates the highest CO2 capacity with ≈1.43 mmol g−1, in close agreement with its isotherm value of 1.44 mmol g−1. These results highlight the selective CO2 adsorption of CALF-20 with no competition from N2 and confirm its superior performance, achieving almost four times the capacity of MIL-120, the second-best material.
 |
| | Fig. 3 Breakthrough adsorption experiments with a dry 2.5% CO2 concentration flow at 20 °C. | |
In order to evaluate the regeneration performance of these materials, and thus the working capacity of the different MOFs, three adsorption cycles at 20 °C followed by regeneration at 80 °C under N2 are carried out. As expected, CALF-20 exhibits full desorption of previously adsorbed CO2, allowing complete regeneration. The second and third cycles show consistent adsorption capacities of ≈1.61 mmol g−1 and ≈1.50 mmol g−1, respectively (Fig. 4). MIL-160 and MIL-120 display similar behavior, achieving full CO2 regeneration, with a lower cycled working capacity (Fig. S3a and b). Breakthrough experiment performed on MIL-120 confirms the diffusional constraint of CO2 within the porous system, as already observed using static adsorption experiments. Indeed, during the regeneration step, while the outlet flow reaches 0 mmol g−1 of CO2 after 11 minutes per gram under N2, more than 30 min per gram are necessary to fully desorb CO2 (Fig. S4).
 |
| | Fig. 4 Cycles of adsorption/regeneration with a dry 2.5% CO2 concentration flow on CALF-20 at 20 °C. | |
The adsorption of CO2 under model flue gas conditions requires evaluating the competitive adsorption behavior of CO2 and H2O. Breakthrough experiments (inlet flow of 2.5% CO2 and 50% RH) are conducted using CALF-20, the material with the highest CO2 adsorption capacity. Adsorption of CO2 and H2O occurs in three steps (Fig. 5, zoom in Fig. S5). During the first stage, both CO2 and H2O are co-adsorbed during the initial 10 minutes per gram, resulting in the uptake of ≈1.49 mmol g−1 of CO2. This value agrees closely with that obtained under dry conditions (≈1.43 mmol g−1) and with the adsorption isotherm, thereby confirming the robustness of CALF-20 for CO2 capture under realistic flue gas conditions. In the second stage, a CO2 roll-up is observed, leading to the complete desorption of CO2 (≈1.45 mmol g−1) even as water continues to adsorb. Water begins to break after approximately one hour per gram, with its outlet concentration gradually increasing before a sharp rise after 3.5 hours per gram. In the third and final stage, equilibrium is reached after 4 hours per gram, at which point the outlet composition matches that of the inlet gas for both CO2 and H2O. Integration of the breakthrough curve for H2O yields a total uptake of ≈8.70 mmol g−1, which is in good agreement with static adsorption measurements on CALF-20 at 50% RH (9.0 mmol g−1). Regeneration of the material is achieved by switching the gas feed to pure N2 while increasing the temperature gradually to 80 °C (5 °C min−1). During this heating step, no CO2 could be detected in the outlet flow as it is already fully desorbed during the later step, while ≈8.90 mmol g−1 of water is desorbed. This value is consistent with the amount adsorbed during the uptake step, confirming the complete regeneration of CALF-20.
 |
| | Fig. 5 Cycles of adsorption/regeneration with a 2.5% CO2 concentration flow and relative humidity of 50% on CALF-20 at 20 °C. | |
To confirm the total regeneration of CALF-20 at 80 °C, three consecutive adsorption cycles under realistic flue gas conditions followed by regeneration at 80 °C are performed (Fig. 5). The breakthrough profiles for both CO2 and H2O are consistent across cycles, with similar adsorption capacities observed. These results demonstrate the full regeneration and excellent working capacities at equilibrium of CALF-20 after multiple adsorption/regeneration cycles for CO2 capture under low concentration CO2 conditions.
Compared with Al-Fumarate and MIL-series MOFs, which often present open metal sites or polar functional groups that strongly interact with water, CALF-20's pore environment is dominated by hydrophobic triazolate linkers and no open metal sites, reducing initial water binding and maintaining CO2 uptake under moderate humidity.40 Binary adsorption studies highlight that CALF-20's CO2 adsorption is retained over a broader humidity range, whereas water uptake in other materials is less affected by CO2.41 The mechanism behind CALF's 20 performances was already discussed by Ho and Paesani.42 CO2 binding is thermodynamically more favorable under dilute conditions and humidity, and the relatively hydrophobic nature of the framework suppresses H2O uptake at low to moderate humidity. The presence of CO2 slows H2O reorientation dynamics and lowers water entropy, indicating reduced H2O mobility, while H2O enhances CO2 reorientation and can increase its adsorption. These competitive yet interdependent thermodynamic and dynamic effects likely underpin the experimentally observed CO2 “roll-up” behavior under humid conditions.
Conclusions
In this study, various scalable and environmentally friendly microporous materials are evaluated for CO2 capture under realistic post-combustion flue gas conditions. Static adsorption results showed that zeolites exhibit high CO2 adsorption capacities and low total water uptake. However, their pronounced hydrophilicity, confirmed by pure Type-I isotherms and high Henry's constant, indicates a strong affinity for water. This affinity inevitably leads to competitive adsorption between water and CO2 under realistic conditions. Conversely, although MOFs such as MIL-160, MIL-120, and Al-Fum adsorb moderate amounts of CO2 alongside significant water uptake, their Type-V water adsorption isotherms and significantly lower Henry's constants relative to zeolites suggest a reduced affinity for water. Among these materials, CALF-20 stands out by demonstrating low water adsorption coupled with high CO2 uptake. This performance is validated in dynamic adsorption experiments using CO2 under post-combustion conditions with a concentration of 2.5%, aligning well with the results of static experiments for equivalent concentrations. No competitive adsorption between N2 and CO2 is observed, confirming the excellent selectivity of CALF-20 towards CO2. Moreover, successive adsorption–regeneration cycles demonstrated the good stability of the material in dry conditions. Dynamic adsorption experiments under realistic flue gas conditions demonstrate that CALF-20 maintains its high CO2 adsorption capacity and cycle reproducibility even in the presence of water vapor. Despite these positive results, long-term stability over several years must be established to confirm its suitability for practical applications.
This study represents an effective pathway for CO2 capture under realistic conditions. Future work should focus on porous materials with reduced water affinity and enhanced CO2 capacity to advance this technology. Such developments are expected to contribute significantly to reducing atmospheric CO2 emissions and addressing climate change mitigation targets in the coming years.
Author contributions
The manuscript was written through contributions of all authors. All authors have given approval to the final version of the manuscript. T. A.: data curation, formal analysis, investigation, visualization, writing – original draft, writing – review & editing. M. B.: formal analysis, investigation, writing – review & editing. C. C.: data curation, formal analysis. C. D.: data curation, methodology. D. F.: funding acquisition, supervising, writing – review & editing.
Conflicts of interest
The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.
Data availability
All data from this study are available within the article and its supplementary information (SI). Supplementary information: additional experimental data, including physisorption isotherms, characterization data, and breakthrough experiment details. See DOI: https://doi.org/10.1039/d6dt00282j.
All single gas isotherms are also available in AIF format. Any further data are available from the corresponding author upon request.
Acknowledgements
This research was funded by CET Partnership, the Clean Energy Transition under the 2023 joint call for research proposals, co-funded by the European Commission (GA No. 101069750), and with the funding organizations https://cetpartnership.eu/funding-agencies-and-call-modules.
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