Jian-Long
Lei
,
Shui-Sheng
Li
,
Xi
Zhen
,
Lu
Shen
and
Bin
He
*
Zhejiang Key Laboratory for Industrial Solid Waste Thermal Hydrolysis Technology and Intelligent Equipment, Huzhou Key Laboratory of Environmental Functional Materials and Pollution Control, Department of Materials Engineering, Huzhou University, Huzhou 313000, China. E-mail: binhe@zjhu.edu.cn
First published on 8th January 2026
Nickel-iron layered double hydroxide (NiFe-LDH), as a highly promising non-precious metal catalyst for the oxygen evolution reaction (OER), still suffers from several inherent drawbacks, including poor electrical conductivity, insufficient exposure of active sites, and a decline in performance under high current densities. These limitations severely restrict its practical application in the oxygen evolution reaction. Herein, a nanosheet morphology Pr-doped NiFe layered double hydroxide catalysts (Pr-NiFe-LDH) was synthesized in situ on the surface of Nickel foam modified by dielectric barrier discharge (DBD) plasma (PNF). The addition of Pr elements can effectively adjust the electronic structure of NiFe-LDH, change the position of the d-band center, and increase the number of active sites, thereby enhancing the catalytic activity. The overpotential of Pr-NiFe-LDH was reduced to 321 mV at 100 mA cm−2, significantly lower than that of NiFe-LDH (342 mV) and even superior to that of commercial RuO2 catalyst (441 mV). The density functional theory (DFT) study indicates that adding Pr to the surface of NiFe-LDH enhances its performance in the OER. This work not only deepened the understanding of the OER mechanism in the NiFe-LDH catalyst, but also provided valuable insights for the design of efficient, low-cost and noble-metal-free electrocatalysts.
Currently, layered double hydroxides (LDHs) have attracted increasing attention due to their unique morphology, adjustable interlayer structure, doping elements, excellent OER catalytic performance, and simple synthesis methods. The oxygen evolution reaction (OER) activity of LDHs still needs to be further enhanced through additional processing methods in order to achieve a higher current density.6,7 A feasible strategy is to optimize the structure and composition of LDHs. From the perspective of structural optimization, combining LDHs with a foam substrate can improve conductivity, thereby enhancing the OER catalytic performance. The growth of materials on a foam substrate has the following advantages: 1. The Nickel foam providing an efficient electron transmission channel for the active materials, significantly reducing the internal resistance of the electrode, and being particularly beneficial for reactions under high current density. 2. Through in situ growth technology, the active material is firmly bonded to the substrate, eliminating the need for traditional adhesives. This significantly enhances the structural stability and cycle life of the electrode, preventing the detachment of active substances. 3. Its high porosity and large specific surface area provide a vast space for loading active materials, exposing more active sites, and facilitating electrolyte infiltration, ion transmission, and reaction gas escape.8,9 Recently, an increasing number of studies have shown that the doping of heteroatoms (transition metal elements and non-metal elements, etc.) can alter the valence of elements and adjust the electronic structure of layered double hydroxides (LDHs), thereby ultimately influencing their catalytic activity.10–13 In other words, choosing the appropriate doped elements is crucial for enhancing the catalytic activity of LDHs. Rare earth elements have driven the development of industrial technology. Their unique 4f electronic structure and multiple variable valence states endow them with unique catalytic properties. From the perspective of component optimization, incorporating a small amount of rare earth elements into layered double hydroxides (LDHs) can significantly improve the performance of the oxygen evolution reaction (OER). For example, Li et al. proposed that in the cerium-doped nickel-iron layered hydroxide, there exists a lattice distortion. This distortion enhances the performance of the oxygen evolution reaction (OER) by increasing the available surface area and promoting the formation of more oxygen vacancies, thereby optimizing the adsorption energy of the intermediate species and altering the electronic structure.14 We utilized the stronger electronegativity of rare earth yttrium ions (Y3+) to in situ induce NiCo layered double hydroxide nanosheets (NCF) from NiCo foam (NCF) treated by dielectric barrier discharge plasma. Then, after phosphating treatment in nitrogen gas using radio frequency plasma, nitrogen-doped YNiCo phosphide (N-YNiCoP/PNCF) was obtained. The coordination number of CoNi decreased with the incorporation of Y atoms, which led to shorter bonds between Ni and Co ions, facilitating the open educational resources of N-YNiCoP in HER and simulated industrial conditions.15 Compared to pure NiCoP, the Pr-doped NiCoP exhibits significantly enhanced catalytic performance and stability. This work reveals that incorporating Pr ions introduces additional active sites for the hydrogen evolution reaction (HER), leading to improved overall catalytic activity.16 These findings suggest that doping rare-earth elements into the lattice can effectively modulate both the electronic and crystal structures of the electrocatalyst, thereby boosting its catalytic efficiency. Despite these advances, the specific role of Praseodymium (Pr) in NiFe-LDHs remains less explored and warrants in-depth investigation. Pr, with its stable Pr3+/4+ mixed valence states, is anticipated to be a potent electronic modulator. We hypothesize that Pr doping can effectively perturb the d-band center of Ni/Fe sites, facilitate the formation of highly active Ni3+ species, and potentially participate in or promote favorable reaction pathways, leading to superior OER activity and stability.
Herein, we report a simple method of plasma etching and solvothermal method to fabrication of OER catalysts for water electrolysis. A Bubble-like shape Pr-doped NiFe layered double hydroxide catalysts (Pr-NiFe-LDH) was synthesized in situ on the surface of Nickel foam modified by dielectric barrier discharge (DBD) plasma (PNF), and the synthesized Pr-NiFe-LDH exhibits rich heterointerfaces and active sites, causing a high OER performance in an alkaline medium. The overpotential of Pr-NiFe-LDH was reduced to 321 mV at 100 mA cm−2, significantly lower than that of NiFe-LDH (342 mV) and even superior to that of commercial RuO2 catalyst (441 mV). Therefore, it stands out in the field of non-precious metal-based catalysts and becomes a highly competitive candidate. Its performance even surpasses the oxygen evolution electrocatalysts recently reported.
| E(RHE) = E(SCE) + 0.059 × pH + 0.241. |
Linear sweep voltammetry (LSV) was performed at a scan rate of 5 mV s−1 with 85% iR compensation. Electrochemical impedance spectroscopy (EIS) was conducted in the frequency range from 105 Hz to 0.01 Hz with an AC amplitude of 10 mV. The long-term stability was evaluated by chronoamperometry (i–t) test at a constant potential that initially delivered ∼20 mA cm−2 for 180 h.
In the whole OER, the four-electron transfer process is expressed as the following four steps:
| * + H2O → OH* + H+ + e− | (1) |
| OH* → O* + H+ + e− | (2) |
| O* + H2O → OOH* + H+ + e− | (3) |
| OOH* → O2 + H+ + e−+* | (4) |
| ΔG = ΔE − TΔS + ΔZPE | (5) |
ΔZPE and ΔS are the variation in zero-point energy, derived from the vibrational frequency analysis of the adsorbate, compared to the entropy change at room temperature T (T = 298.15 K).22
The catalytic activity of OER was evaluated using the theoretical overpotential (η) in acidic solution, calculated as follows:
| ηOER = max(ΔG1 + ΔG2 + ΔG3 + ΔG4)/e − 1.23 | (6) |
The XRD patterns of the as-prepared samples are presented in Fig. S1. The four characteristic diffraction peaks observed at 11.4°, 22.97°, 34.4°, and 38.99° can be assigned to the (003), (006), (012), and (015) crystal planes of NiFe-LDH (PDF #40-0215), respectively. Additionally, the diffraction peaks located at 44.5°, 51.8°, and 76.4° correspond to the (111), (200), and (220) planes of the Ni foam (NF) substrate (PDF #04-0850). Notably, the (003) diffraction peaks of the Pr-NiFe-LDH-are shifted compared to that of the undoped NiFe-LDH. This shift confirms the successful incorporation of Pr3+ ions into the NiFe-LDH structure without disrupting its layered architecture.23
The morphology and structure of the as-prepared catalysts were investigated using field-emission scanning electron microscopy (FE-SEM) and transmission electron microscopy (TEM). As seen in Fig. S2, this sample (Pr-NiFe-LDH) exhibits a nanosheet structure, and these nanosheets grow vertically on the nickel foam. Surprisingly, the thickness and size of the nanosheet structure observed at a scale of 500 nanometers are significantly thinner than those of NiFe-LDH, which effectively increased the exposed surface area. The construction of the thin sheet is expected to make more active sites visible, thereby facilitating the diffusion of substances and the transfer of charges. The nano-sheet morphology of Pr-NiFe LDH was further revealed through transmission electron microscopy (TEM) images (Fig. 2a and b), which were consistent with the aforementioned scanning electron microscopy (SEM) images. Pr-NiFe LDH exhibited a three-dimensional nano-sheet structure that was vertically arranged and interconnected. The lattice stripe spacing of the twin structure are 0.166 and 0.269 nm, respectively, which can be associated with the (101) and (018) crystal faces of NiFe-LDH/NF, indicating lattice distortion due to Pr doping, which were in agreement with the XRD pattern (Fig. 2c). As evidenced by the EDS mapping in Fig. 2e–h, the elements Ni, Fe, Pr, and O are all uniformly distributed in the Pr-NiFe LDH, confirming the successful incorporation of Pr. Meanwhile, the nitrogen adsorption–desorption isotherms (Fig. S3a) of Pr-NiFe LDH exhibit typical Type-IV curves with H3-type hysteresis loops, confirming the presence of mesoporous structures. The structural advantages of the doped material are evidenced by its improved textural properties. It possesses a BET specific surface area of 55.9 m2 g−1 and an average pore diameter of 15.9 nm. This specific surface area is significantly higher than that of the undoped sample (38.1 m2 g−1), while the pore size is more optimized. In contrast, the undoped material has an average pore diameter of 23.8 nm. The enlarged surface area promotes mass transport, and the refined, smaller pore size is believed to favor the stabilization and increased density of active sites, which is consistent with the pore size distribution shown in Fig. S3b.24,25
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| Fig. 2 (a and b) TEM and (c) HRTEM images of Pr-NiFe LDH, (d) HAADF-STEM image of Pr-NiFe LDH, (e–h) elemental mapping images of Pr-NiFe LDH. | ||
The presence of Pr, Ni, and Fe in the Pr-NiFe LDH was confirmed by XPS spectroscopy, and further analysis of the chemical valence states was conducted to understand the influence of Pr3+ incorporation on the charge distribution within NiFe-LDH (Fig. 3a). As shown in Fig. 3b, the Ni 2p XPS spectrum exhibits peaks at 859.1 eV and 877.1 eV, corresponding to Ni3+, along with peaks at 855.9 eV and 874.2 eV assigned to Ni2+. The Ni 2p3/2 peak in Pr-NiFe LDH exhibits a blue shift of 0.3 eV toward higher binding energy compared to that of NiFe-LDH. This indicates an increase in the proportion of Ni3+ in Pr-NiFe LDH, suggesting that Pr3+ doping alters the electron density of Ni ions and promotes the formation of higher-valence Ni species, thereby generating more highly active Ni3+ sites.26 As shown in Fig. 3c, the Fe 2p spectra of both Pr-NiFe LDH and NiFe-LDH show two broad peaks at 712.1 eV and 722.3 eV, corresponding to Fe 2p3/2 and Fe 2p1/2, respectively, indicating the presence of Fe3+.27 In Fig. 1d, the peaks located at 934.72 eV and 977.91 eV are attributed to Pr 2p3/2 and Pr 2p1/2, respectively, consistent with Pr3+ in PrOOH. Notably, after incorporating Pr3+ into NiFe-LDH, the two peaks of Fe3+ exhibit a red shift of 0.3 eV toward lower binding energy, suggesting a synergistic electronic interaction among Ni, Fe, and Pr ions.
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| Fig. 3 XPS spectra for (a) full spectrum, (b) Ni 2p, (c) Fe 2p, and (d) Pr 3d of NiFe LDH and Pr-NiFe LDH samples. | ||
Furthermore, the fast OER kinetics were supported by Tafel analysis. As shown in Fig. 4b, the Pr-NiFe LDH catalyst exhibits the smallest Tafel slope of 61.2 mV dec−1, which is lower than those of NiFe LDH (77.4 mV dec−1), RuO2/NF (94.9 mV dec−1), and other reference catalysts, demonstrating that the incorporation of Pr significantly enhances the reaction kinetics. Electrochemical impedance spectroscopy (EIS) is used to study the charge transfer ability at the interface of electrocatalysts.15 The curve radius of Pr-NiFe LDH is the smallest, which indicates that its charge transfer resistance is the lowest (Fig. 4d). This is in good agreement with its lowest Tafel slope, and is also consistent with the above analysis of the thickness of the nanosheets in the SEM image. To evaluate the relative electrochemically active surface areas (ECSAs) of the various catalysts, the double-layer capacitances (Cdl) of the electrocatalysts were determined from cyclic voltammetry (CV) measurements within a non-faradaic potential window (Fig. S4). Notably, the Cdl value of Pr-NiFe LDH (4.12 mF cm−2) was significantly higher than that of NiFe LDH (2.64 mF cm−2) (Fig. 4c), indicating a larger ECSA and consistent with its enhanced OER activity.28–30
The electrocatalytic stability and durability of a catalyst are critical metrics for evaluating its OER performance. Furthermore, the electrocatalytic durability of was assessed through a long-term chronoamperometry (i–t) test. Notably, as presented in Fig. 5, the current density remained highly stable with no significant decay over time. These results demonstrate that the as-prepared Pr-NiFe LDH exhibits excellent electrocatalytic durability, which is a prerequisite for its potential application in industrial water splitting. The stability of this integrated electrode was further corroborated by structural analysis of the catalyst used. After electrochemical testing for the oxygen evolution reaction (OER), the Pr-NiFe LDH sample was characterized by XRD, XPS and SEM. As shown in Fig. S5, the XRD pattern of Pr-NiFe LDH after the durability test remains consistent with that of the initial layered hydroxide oxide structure, indicating that the crystal structure of Pr-NiFe LDH remained unchanged before and after testing. Furthermore, the comparison of Pr 3d XPS spectra before and after the test indicates that even after a long period of testing, the signal of the Pr element weakened (Fig. S6). The collapse of the three-dimensional porous structure, as observed by SEM after OER testing, resulted from the bending, fracture, and eventual stacking of the initial sheet-like architecture (Fig. S7). This suggests that the material's mechanical strength was inadequate to withstand the prolonged stresses of electrochemical operation and oxygen bubble evolution. Based on the above results, the Pr-NiFe LDH catalyst is confirmed to be a highly efficient and stable electrocatalyst for the OER.
To gain deeper insights into the critical role of Pr in enhancing the OER performance of NiFe-LDH, we performed theoretical calculations from an energy perspective (Fig. 6a). A comparison of our computational results with relevant literature reveals that the projected density of states (PDOS) of O 2p, Ni 3d, and Fe 3d orbitals in both NiFe-LDH and Pr-NiFe-LDH exhibit similar electronic characteristics (Fig. 6b and c). Moreover, the computed total density of states (DOS) for both systems display metallic behavior, suggesting efficient electron transfer, where the Ni 3d and Fe 3d states dominate the electronic interactions between reaction intermediates and the catalyst surface. In the case of Pr-NiFe-LDH, Pr doping modifies the electronic structure, particularly near the Fermi level. Notably, the d-states of Pr-NiFe-LDH shift closer to the Fermi level, resulting in an upward shift of the d-band center (εd), which likely facilitates a more favorable electronic environment for intermediate adsorption.31,32
We further investigated the adsorption and transformation of oxygen-containing species (*OH, *O, and *OOH) on Pr-NiFe-LDH. As depicted in Fig. 6a, the sites adjacent to Pr atoms are identified as the primary active centers, owing to the lower energy barrier in the rate-determining step. Specifically, for Pr-NiFe-LDH, the rate-determining step is identified as *OH + OH− → *O + H2O + e− (Fig. 6d). In contrast to recent reports on undoped NiFe-LDH, which requires higher energy input for the dehydrogenation of *OH to *O, Pr doping endows Pr-NiFe-LDH with a more favorable energy profile for the rate-determining step (2.0 eV) and reduces the overall reaction energy consumption.33
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