Open Access Article
Ying
Wang
ab,
Xiaowei
Xu
a,
Yi
Luo
a,
Sicong
Liu
a,
Zhuozheng
Wang
a,
Hao
Li
a,
Fan
Yang
*b,
Xingxun
Li
*b and
Weisheng
Yang
*a
aPetroChina Petrochemical Research Institute, Beijing 102206, China. E-mail: yangweisheng@petrochina.com.cn
bState Key Laboratory of Heavy Oil Processing, China University of Petroleum-Beijing, Beijing 102249, China
First published on 13th January 2026
In this study, density functional theory (DFT) was employed to investigate the copolymerization mechanism of ethylene with tert-butyl acrylate (tBA) catalyzed by neutral nickel enolate complexes featuring distinct substituents. It is computationally found that [2,6-(PhO)2C6H3]2PCHC(Ph)O–Ni (A) is more active than [2,6-(MeO)2C6H3]2PCHC(Ph)O–Ni (B), which is in line with experimental observations. Based on this agreement, it is demonstrated that the ethylene insertion into the tBA chain-end is the rate-determining step and the activity discrepancy between A and B is closely associated with the electronic effects of the substituents rather than the difference in sterics between the PhO group in A and the MeO in B. The natural population analysis (NPA) indicates that the phenoxy substituent can more effectively increase the positive charge on the Ni center, thereby enhancing its copolymerization activity. The influence of the labile ligand (L) (L = pyridine, PEt3 and PPh3) on the copolymerization activity of the more active A has been further investigated. The coordination strength of the labile ligand was found to significantly influence the catalytic performance. Specifically, a weaker coordinating labile ligand facilitates the ligand exchange between L and the monomer (tBA and ethylene) and enhances the efficiency of chain propagation. These mechanistic insights are helpful for the molecular design of copolymerization catalysts with high performance.
To develop the field of late transition metal catalyzed olefin copolymerization, researchers have explored various factors influencing catalyst performance. These include electronic effects, steric hindrance, and metal center characteristics.30–39 Although notable progress has been achieved,40 considerable challenges still remain in this research field.41–43 A breakthrough was recently reported by Agapie et al.,44 through the development of neutral nickel phosphine–enolate complexes, viz., [2,6-(PhO)2C6H3]2PCHC(Ph)O–Ni (A) and [2,6-(MeO)2C6H3]2PCHC(Ph)O–Ni (B) (Fig. 1b). These complexes showed great potential in the coordination copolymerization of ethylene with tert-butyl acrylate (tBA). Remarkably, both catalytic activity and thermal stability were substantially improved by strategically incorporating steric hindrance on the phosphine side of the asymmetric ligands. In subsequent work, the effect of labile ligand L on the ethylene/acrylate copolymerization process was investigated.45 A 4–5 fold activity increase was observed when PEt3 was replaced by pyridine (Py). This ligand modification strategy, being more feasible than backbone restructuring, provides an efficient approach for catalyst optimization.
This study employs DFT calculations to elucidate the mechanism of ethylene and tBA copolymerization catalyzed by neutral nickel phosphine–enolate complexes. The theoretical calculations reveal the regulatory effects of different substituents on the ethylene/tBA copolymerization activity and the influence mechanism of labile ligand L on the copolymerization performance at the molecular level (Fig. 1b). By providing a detailed understanding of the catalytic mechanism, this study aims to guide the rational design of more efficient and robust nickel catalysts for the copolymerization of polar and non-polar monomers, thereby addressing the current challenges in this field.
As illustrated by the red pathway in Fig. 2, the chain initiation process catalyzed by A-CAT involves several critical elementary steps, beginning with ligand exchange:21 ethylene coordinates to the active nickel center in a trans-coordination mode, while the weakly coordinating triethylphosphine (PEt3) ligand dissociates from the metal center, yielding the trans-coordinated intermediate A-Ct1. This step requires overcoming an energy barrier of 27.5 kcal mol−1, and the resulting trans-configuration in A-Ct1 is stabilized by the combined electronic and steric effects of the nickel center, favoring initial coordination. Subsequently, A-Ct1 undergoes a configuration flip to form the cis-coordinated intermediate A-Cc1, a step requiring an isomerization barrier of 30.6 kcal mol−1. Ethylene then inserts through a four-center transition state A-TS1, with an activation barrier of 30.3 kcal mol−1, to afford the chain-initiation product A-P1. Additionally, more detailed calculations on the ligand exchange and isomerization processes are provided in Fig. S1 and S2, offering further insights into these mechanisms. Similarly, catalyst system B (blue pathway in Fig. 2) follows the sequence: B-CAT → B-ex-TS1 → B-Ct1 → B-iso-TS1 → B-Cc1 → B-TS1 → B-P1 → B-P2. In this pathway, the ligand-exchange barrier is 22.0 kcal mol−1, the trans/cis isomerization barrier is 27.7 kcal mol−1, and the ethylene insertion barrier is 31.3 kcal mol−1. Overall, although the two catalytic systems follow similar reaction pathways, A-CAT exhibits lower activation barriers during the chain-initiation stage (30.6 vs. 31.3 kcal mol−1).
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| Fig. 2 Energy profile for the chain initiation in the A and B systems. The energies are relative to the corresponding reactants. | ||
Afterward, the insertion of tBA and subsequent ethylene insertion are further calculated. In the polar monomer insertion process of the A system, there are two types of trans-site coordination: one is the coordination of the carbonyl oxygen of the functional group to the metal center, and the other is the coordination of the C
C bond of the monomer to the metal center. Given that the product formed upon the insertion of the first ethylene molecule is in the cis configuration, the trans position is preferentially occupied when the polar monomer coordinates. Consequently, in the whole process of insertion of polar monomers, the primary insertion modes involve carbonyl oxygen trans-coordination, carbon–carbon double bond trans-coordination, and carbon–carbon double bond cis-coordination. Additionally, based on regioselectivity, the polar monomer insertion modes are categorized into 1,2-insertion and 2,1-insertion. As shown in Table 1, in the case of the A system, the energy barrier for 2,1-insertion is 3.7 kcal mol−1 lower than that for 1,2-insertion (28.9 vs. 32.6 kcal mol−1), indicating a preference for the 2,1-insertion mode, which is common in such kind of systems.35,64–66 The similar is true for the catalyst B system (26.2 vs. 32.8 kcal mol−1). Table 1 indicates the relative energies of the relevant regioselectivities during the insertion of polar monomers, showing that for catalyst B, the 2,1-insertion mode is equally dominant for tBA monomer insertion. Compared to A-CAT, B-CAT exhibits a lower energy barrier for tBA insertion. This is because A-CAT undergoes significant geometric distortion due to steric effects during the reaction, and the resulting distortion energy becomes the dominant factor whose unfavorable impact cannot be compensated by electronic effects, as demonstrated by the distortion/interaction analysis (Fig. S3).
| Catalyst | P2 | Ct-O | 1,2-tBA Ct2 | 1,2-tBA Cc2 | 1,2-tBA TS2 | ΔG‡(1,2-tBA) | ΔΔG‡ |
|---|---|---|---|---|---|---|---|
| (2,1-tBACt2) | (2,1-tBACc2) | (2,1-tBATS2) | (ΔG‡(2,1-tBA)) | ||||
a
P2 denotes the insertion products with the ethylene chain-end. Ct-O denotes the intermediate with carbonyl-coordinating tBA at the trans-site. TS represents the insertion transition states. Ct2 and Cc2 represent the coordination of tBA via its vinyl (C C) at the trans-site and cis-site, respectively. ΔG‡ represents the insertion free-energy barrier. The energies of the stationary points are relative to the corresponding catalyst and monomer.
|
|||||||
| A | −3.7 | 11.5 | 12.2 | 14.8 | 28.9 | 32.6 | 3.7 |
| (12.5) | (14.6) | (25.2) | (28.9) | ||||
| B | −4.0 | 12.1 | 10.2 | 13.5 | 28.8 | 32.8 | 6.6 |
| (10.7) | (12.9) | (22.2) | (26.2) | ||||
The energy profiles for chain propagation are depicted in Fig. 3, with red traces representing the reaction pathways for catalyst A and blue traces for catalyst B. In system A, the ethylene insertion following tBA insertion is the rate-determining step in the chain growth process, with a reaction energy barrier 2.3 kcal mol−1 higher than that of the tBA insertion (31.2 vs. 28.9 kcal mol−1). The similar is true for system B (32.5 vs. 26.2 kcal mol−1). This phenomenon is primarily attributed to increased steric hindrance of the polymer chain and reduced nucleophilicity of the polymer chain resulting from the electron-withdrawing nature of the ester group.
As shown in Fig. 3, although catalyst B exhibits a lower energy barrier in the tBA insertion step compared with the A system, its higher energy barrier for subsequent ethylene insertion limits the overall reaction rate.67,68 Both catalysts show higher energy barriers for the insertion of ethylene into the tBA chain-end compared with the insertion of tBA, which might be the key factor leading to the differences in copolymerization reaction rates. To ensure structural integrity, the pathways for ligand exchange and trans/cis isomerization during the chain propagation process are presented in Fig. S4 and S5. Computational results confirm that these isomeric processes have lower energy barriers than the rate-determining step. Given that the ground-state energies of intermediates P5 and P4 are similar, we further investigated the ethylene insertion reaction starting from P5. The results indicate that this subsequent ethylene insertion does not lead to a significantly higher energy barrier (Fig. S6). To ensure the reliability of DFT results, this study employed multiple DFT methods to evaluate single-point energies for key intermediates in the rate-determining step. All methods consistently indicated that catalyst A exhibits higher activity than catalyst B (Table S1). Subsequent studies will further investigate the influence of catalyst structure on the reaction energy barrier by integrating molecular orbital theory and distortion/interaction analysis.
The structural and electronic properties of the catalysts dictate both the reaction pathways and their associated energy profiles. Natural population analysis (NPA) shows that the Ni center in A-TS3 carries a higher positive charge than in B-TS3 (+0.235 vs. +0.228). Such a higher positive charge (electronic effect) dominantly contributed to the higher stability of A-TS3, as also demonstrated by the distortion/interaction analysis (Fig. 4). According to the frontier molecular orbital theory, the highest occupied molecular orbital (HOMO) of ethylene interacts with the lowest unoccupied molecular orbital (LUMO) of enolate nickel catalysts during the reaction process. This interaction facilitates the transfer of electrons from the reactants to the catalysts. The LUMO energies of catalysts A and B are −3.718 eV and −3.506 eV, respectively. Compared to the HOMO orbital energy of ethylene (−6.335 eV), catalyst A exhibits better orbital overlap and therefore higher reactivity. This electronic advantage directly accounts for the superior activity of catalyst A in ethylene/tBA copolymerization. However, catalyst A demonstrates a higher activation energy barrier for tBA insertion (28.9 kcal mol−1 in Avs. 26.2 kcal mol−1 in B), which can be attributed to the larger axial spatial steric hindrance. While this steric effect improves catalyst stability, it may also cause overcrowding at the metal center, potentially hindering the insertion of bulky polar monomers. This trade-off between electronic and steric effects highlights the complex interplay of factors influencing the catalytic performance.
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| Fig. 4 The distortion/interaction analysis (energy in kcal mol−1) and the optimized structures of (a) A-TS3 and (b) B-TS3. | ||
To further explore and explain the reasons for the differences in copolymerization activity between the two catalysts, a distortion/interaction analysis is performed on the rate-determining transition states A-TS3 and B-TS3 (Fig. 4). In the distortion/interaction analysis, the energies of the monomer fragment and the remaining metal complex fragment (two fragments) in the transition state geometry are obtained through single-point calculations. The interaction energy (ΔEint) in the transition state is calculated as the difference between the total energy of the transition state and the sum of the single-point energies of the two isolated fragments. The distortion energies of the two fragments, ΔEdist(cat) and ΔEdist(mono), are determined by comparing the energy of each fragment in the transition state geometry with its energy in its optimized geometry. Thus, the total electronic energy of the transition state is the sum of the interaction energy and the distortion energies, i.e., ΔETS = ΔEint + ΔEdist(cat) + ΔEdist(mono).
As shown in Fig. 4, the distortion energy of the catalyst part in the transition state is labeled in pink (ΔEdist(cat)), while the distortion energy of the monomer part is labeled in red (ΔEdist(mono)). The calculated results reveal that in A-TS3, the distortion energy of the monomer is 22.2 kcal mol−1, and that of the catalyst fragment is 53.7 kcal mol−1, yielding a total distortion energy of 75.9 kcal mol−1. In contrast, for B-TS3, the distortion energy of the monomer is 22.4 kcal mol−1, and that of the catalyst fragment is 54.1 kcal mol−1, resulting in a total distortion energy of 76.5 kcal mol−1. In comparison, the total distortion energy of A-TS3 is lower than that of B-TS3 (75.9 vs. 76.5 kcal mol−1), and this difference is reflected in the change of dihedral angle P2–Ni–O1–C1 between catalysts A and B. Catalyst A exhibits a smaller change in the P2–Ni–O1–C1 dihedral angle from −10.06° to −9.18°, whereas catalyst B undergoes a greater structural deformation (−8.52° → −5.33°), resulting in lower stability. This made catalyst B exhibit lower reactivity in catalyzing the copolymerization of tBA with ethylene. Furthermore, the stronger interaction between the monomer unit and the metal catalyst in A-TS3 (ΔEint values of −65.6 and −64.3 kcal mol−1 for A-TS3 and B-TS3, respectively) might originate from the weak van der Waals interactions between the benzene ring of the phenoxy substituent on the phosphorus and the alkyl chain or other benzene rings in catalyst A (Fig. S7). Such weak interactions, however, are absent in catalyst B, which might explain the weaker interaction between the two fragments in B compared to the one in catalyst A. A comparison of the contribution of deformation and interaction energies to the more stability of A-TS3 indicates that the interaction energy (electronic effect) is dominant (difference between A-TS3 and B-TS3: deformation energy of – 0.6 kcal mol−1vs. interaction energy of – 1.3 kcal mol−1). The above multiscale theoretical analyses indicate that catalyst A exhibits smaller deformation energy and stronger interaction energy, which ultimately results in a more stable electronic energy of the transition state (ΔETS of 10.3 vs. 12.2 kcal mol−1). These results indicate that catalyst A has higher activity in ethylene/tBA copolymerization. The strong agreement between these results and experimental observations provides a critical theoretical foundation for understanding the relationship between catalyst structure and performance.
DFT calculations revealed that the ligand-exchange process for different ligands L differs significantly, with the ligand-exchange energy ΔGex being 8.2 kcal mol−1 for pyridine (Py), 16.8 kcal mol−1 for triphenylphosphine (PPh3), and 18.3 kcal mol−1 for triethylphosphine (PEt3), as shown in Fig. 5. This establishes the stability trend in the order of Py < PPh3 < PEt3, which directly impacts catalytic behavior. Specifically, Py has a significantly higher propensity to undergo ligand exchange with ethylene than PEt3 and PPh3. This suggests that the Py ligand dissociates more easily from the metal center, thereby exposing the active site and reducing the energy barrier during the chain initiation stage (Fig. S8). To gain a deeper understanding of the mechanism by which the labile ligand influences the activity of catalyst A, we conducted frontier orbital analysis on three L-ligated catalyst systems: PEt3 (A-1), PPh3 (A-2), and pyridine (A-3). The results indicate that L significantly modulates the electronic structure, with HOMO–LUMO energy gaps of: A-1 (2.37 eV) > A-2 (2.11 eV) > A-3 (1.93 eV). According to the chemical hardness theory69,70 (η = (E(LUMO) − E(HOMO))/2), the A-3 system with pyridine coordination has the lowest η value, indicating higher reactivity and greater propensity to participate in chemical reactions. These results agree with Xiong et al.'s work, confirming Py's advantages in reducing initiation barriers.45 Furthermore, according to the NPA charge analysis, the charges on the metal center (Ni) in the three catalysts (A-1, A-2, and A-3) increase in the following order: A-1 (0.121) < A-2 (0.151) < A-3 (0.267). These results indicate that the nature of the ligand (L) significantly influences the electrophilicity of the metal center (Ni), thereby modulating its catalytic activity. Specifically, the aromatic Py ring features electron delocalization and exhibits electron-withdrawing effects, which may reduce the electron density at the metal center (Ni) and results in a more positive charge (0.267 for A-3). In contrast, PPh3 and PEt3 have P atoms as strong electron donors, resulting in relatively lower positive charges on the metal center (Ni). This difference in charge distribution reflects the role of the labile ligand in modulating the electronic structure of the metal center, which in turn affects the overall performance of the catalyst.
We further examined the chain propagation process of the catalyst A system with the coordination of different ligands (L). After the insertion of one ethylene molecule, the resulting intermediate binds with ligand L to form a more stable A-P2 complex, followed by the insertion of polar monomers. As shown in Table 2, A-3 shows the lowest insertion energy barrier at the rate-determining step (see Fig. S9 for the complete energy profile) due to the smallest exchange energy of Py. The smaller steric hindrance of the Py ligand allows tBA to more easily approach the metal center and insert, resulting in a lower energy barrier and a higher insertion rate of polar monomers in the case of A-3. In contrast, PPh3 and PEt3 exhibit larger steric hindrance, especially PPh3, whose significant steric hindrance impedes the insertion of bulky polar monomers (e.g., tBA), leading to the highest insertion energy barrier. As a result, A-2 exhibits the highest energy barrier for tBA insertion among the three cases (28.9, 30.3, and 23.4 kcal mol−1 for A-1, A-2, and A-3, respectively). Both theoretical and experimental results demonstrate that the Py ligated catalyst A-3 exhibits the highest copolymerization activity, while the PEt3-ligated catalyst A-1 and the PPh3-ligated catalyst A-2 show relatively lower activity due to their larger ligand-exchange energy. Although ligands with large steric hindrance (e.g., PPh3) can enhance catalyst stability, they might also hinder the insertion of bulky polar monomers. Therefore, when designing catalysts, the trade-off between steric hindrance of ligand L and catalytic activity could be necessary.
| CAT | L | A-TS1 | A-P2 | A_TS | ΔG‡tBA | A-P4 | A_TS3 | A-P5 | ΔG‡E |
|---|---|---|---|---|---|---|---|---|---|
| a A_TS1, A_TS2, and A_TS3 represent the insertion transition states. A-P2 and A-P4 denote the insertion products with coordination of L, and A-P5 represents the insertion product of ethylene into the tBA chain-end. ΔG‡tBA and ΔG‡E represent the insertion free-energy barriers for tBA and ethylene, respectively. The energies of the stationary points are relative to the corresponding reactants. The corresponding complete energy profile is presented in Fig. S8 and S9. | |||||||||
| A-1 | PEt3 | 30.3 | −3.7 | 25.2 | 28.9 | −10.9 | 20.3 | −11.4 | 31.2 |
| A-2 | PPh3 | 28.9 | −6.5 | 23.8 | 30.3 | −10.7 | 18.9 | −12.8 | 29.6 |
| A-3 | Py | 20.2 | −8.3 | 15.1 | 23.4 | −17.4 | 10.2 | −21.4 | 27.6 |
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