Open Access Article
Matteo Damian†
,
Zheng Wei†
,
Vasilis Tseliou
and
Francesco G. Mutti
*
Van't Hoff Institute for Molecular Sciences, HIMS-Biocat, University of Amsterdam, Science Park 904, 1098 XH, The Netherlands. E-mail: f.mutti@uva.nl
First published on 10th December 2025
Oxidation of primary alcohols to carboxylic acids is a fundamental reaction in organic chemistry, traditionally dependent on toxic oxidants and often limited by poor selectivity. In this study, we demonstrate the multifunctional capability of some alcohol dehydrogenases (ADHs) to catalyze both alcohol and aldehyde oxidation while regenerating their NAD+ cofactor through concomitant reduction of acetone. Screening of a panel of ADHs revealed that the enzymes from Paracoccus pantotrophus (Pp-ADH) and Aromatoleum aromaticum (Aa-ADH) have strong overoxidation activity to carboxylic acids. The biocatalytic method was assessed for the efficient oxidation of a panel of 27 structurally diverse primary alcohols into carboxylic acids using a single enzyme, with minimal workup and without the need for further purification. The biotransformation was also scaled up using cell-free extracts, while maintaining high yields. In silico studies provided insights into substrate tolerance, highlighting the structural features that govern enzyme activity. This biocatalytic method provides a scalable, selective, and environmentally friendly alternative to conventional oxidation strategies for primary alcohols to carboxylic acids.
Biocatalysis offers a promising alternative thanks to its high selectivity, mild reaction conditions, and compatibility with green chemistry principles.16 In this context, enzymatic oxidation of aldehydes to carboxylic acids has been demonstrated using flavin- or metal-dependent oxidases (Scheme 1a, path i)17,18 or whole cells of Comamonas testosteroni SC1588.19 Unfortunately, these systems are typically substrate-specific for 5-hydroxymethylfurfural, limiting their application in organic synthesis. A more general approach was achieved using aldehyde dehydrogenases (AldDHs) coupled with a nicotinamide adenine dinucleotide (NADH) oxidase (NOx) for NAD+ regeneration (Scheme 1a, path ii), as reported by our group and others in the last decade.20–28 Recently, Han et al. reported a whole-cell approach using the recently discovered succinic semialdehyde dehydrogenase from Klebsiella pneumoniae (KpSSADH) for converting various heteroatom-containing cyclic aldehydes into the corresponding carboxylic acids without the need for any additional enzyme for recycling the cofactor.29 Additionally, alcohol dehydrogenases (ADHs) have been combined with NADH oxidase (NOx) for oxidative dynamic kinetic resolution of profens,30 and later for the oxidation of aldehydes to carboxylic acids via the hydrate of the aldehyde intermediate (Scheme 1a, path iii).31,32
While these processes efficiently oxidize aldehydes, the direct oxidation of alcohols to carboxylic acids remains a challenge. One approach employed a tandem system combining an engineered Fusarium graminearum galactose oxidase (GOase) with the aldehyde oxidase PaoABC, while requiring a catalase enzyme for H2O2 removal (Scheme 1b, method 1).33 This multi-enzymatic system suffered from low performance at high alcohol concentrations, requiring a large amount of catalyst loading. As an alternative (Scheme 1b, method 2), the oxidation of alcohols to aldehydes, catalyzed by laccases in combination with TEMPO as a mediator,34 was combined with the further oxidation of aldehydes to carboxylic acids using a xanthine dehydrogenase (XDH).35 In another study, an alcohol dehydrogenase (ADH) from Halomonas elongata was found to be capable of catalyzing both alcohol and aldehyde oxidation. To achieve full oxidation to carboxylic acids, the enzyme was used in tandem with NADH oxidase (NOx). However, despite the dual activity of the ADH, the use of a second enzyme remained necessary, and the low stability of NOx required a fed-batch addition strategy to sustain activity throughout the reaction (Scheme 1b, method 3).36
Another interesting approach involves the use of an alcohol oxidase (AOx), in particular galactose oxidase (GOx), which yielded carboxylic acids starting directly from the alcohol, with a single enzyme (Scheme 1c, method 1). However, this approach is basically limited to benzyl alcohols.37,38 Notably, all these methods based on oxidases or NOx for cofactor recycling require only dioxygen from air as environmentally benign oxidant. When an H2O2-forming NOx is employed, the addition of catalase is necessary to prevent enzyme deactivation. In our group, we normally use water-forming NOx, such as the enzyme described in Higuchi et al.39
Similar to oxidases, unspecific peroxygenases (UPOs) have been employed for the oxidation of alcohols to carboxylic acids, but their application is likewise restricted by a narrow substrate scope (Scheme 1c, method 2).40–42
In this study, we harness the multiple functionality of alcohol dehydrogenases (ADHs) to catalyze both the oxidation of alcohol to aldehyde and the subsequent further oxidation of aldehyde to carboxylic acid, while simultaneously combining the reduction of acetone, as a sacrificial cosubstrate, to isopropanol for NAD+ cofactor regeneration (Scheme 1d). This single-enzyme redox-neutral system eliminates the need for an additional enzyme for cofactor recycling, thereby simplifying the process, improving the overall efficiency of the process, and reducing costs. Although the use of isopropanol or acetone as sacrificial cosubstrates for cofactor recycling in ADH-catalyzed carbonyl reduction and alcohol oxidation is both established and advantageous, only a subset of ADHs can accept these cosubstrates or remain stable in their presence.43–45
We then focused on optimizing the reaction conditions. We screened three buffer systems (KPi, Tris, and HCO3−, 50 mM) at different pH values (7–10). Significant variations in enzyme performance were observed based on the buffer composition and pH. The bicarbonate buffer (HCO3−) at pH 8–9 yielded the highest formation of 4b using Pf-ADH, Pp-ADH, and Aa-ADH, making it the most suitable choice for the development of this biotransformation (SI, Fig. S3). However, KPi buffer performed somewhat equally well with Pf-ADH at the same pH values. Building on these results, we increased the concentration of 1b to 10 mM, while keeping the ADH concentration at 10 μM. While Ht-ADH showed reduced carboxylic acid yields at this concentration, Pf-ADH, Pp-ADH, and Aa-ADH retained strong aldehyde oxidation activity, achieving conversions into 4b of up to 96% (SI, Fig. S4).
A known challenge in these biocatalytic oxidation processes is the low stability of NOx under the required reaction conditions.36 To address this issue, we explored an alternative NAD+ regeneration strategy that uses acetone as a sacrificial reductant (i.e., the so-called coupled-substrate approach). Acetone was tested at varying concentrations (10, 20, 50, 70, and 100 eq.). The use of acetone for NAD+ recycling significantly reduced the conversion of 1b to carboxylic acid 4b for Pf-ADH and Ht-ADH. In contrast, Pp-ADH and Aa-ADH maintained high performance, demonstrating comparable efficiency with both acetone- and NOx-mediated cofactor recycling. The best results for Pp-ADH and Aa-ADH were achieved with 20 equivalents of acetone (Fig. 1 and SI, S5 and S6). Increasing the enzyme and cofactor concentrations also improved the conversion of 1b to the carboxylic acid 4b (SI, Fig. S7).
To explore the scalability and enhance the practical applicability of the single-enzyme biotransformation, we transitioned from using purified enzymes to cell-free extracts (CFEs, also called crude lysate, 10 mg mL−1). Biotransformations at 10 mM concentration of 1b with 10 mg mL−1 of CFE resulted in quantitative conversion (SI, Fig. S8). Furthermore, we applied a higher substrate concentration (20 mM) while maintaining the same amount of acetone (10 eq.) for NAD+ recycling (SI, Fig. S9). Under such conditions, Pp-ADH and Aa-ADH retained their oxidation activity from alcohol to carboxylic acid, achieving high yields comparable to those observed with purified enzymes. For example, we obtained 98% conversion of 1b to 4b for Pp-ADH and 62% for Aa-ADH at 1 mL scale in HCO3− buffer (50 mM pH 8) with 20 mM of 1b, 10 mg of CFE of ADH and 10 eq. of acetone.
Optimization experiments assessing the influence of temperature on conversion (SI, Fig. S10) and reaction time (SI, Fig. S11) revealed that 30 °C and overnight incubation are the optimal conditions.
To assess the scope of the biotransformation, we screened a panel of 27 structurally diverse alcohols (SI, Fig. S1) using 20 mM of substrate, ADH (CFE, 10 mg mL−1), acetone (10 eq., 200 mM) and NAD+ (0.5 mM) at 2.5 mL volume scale. A basic workup followed by an extraction step in acidic conditions, ensured the selective recovery of the carboxylic acid products in all cases without the need for any further purification. The analytical (NMR) yield of the reactions was calculated by adding dioxane as an internal standard equimolar to the substrate. Results are summarized in Fig. 2.
Notably, the two ADHs displayed complementary substrate preferences. Pp-ADH exhibited the highest efficiency with linear aliphatic alcohols, while aromatic substrates were generally preferred by Aa-ADH. The most well accepted substrate for Pp-ADH was found to be hexanol (1b, 98% yield) while alcohols with longer alkyl chains such as 1c and 1d were gradually less reactive. Pp-ADH is also a suitable catalyst for branched aliphatic substrates 1e–g, although the carboxylic acid products were obtained in moderate yields (5–44%). For substrates with aromatic substituents like benzyl alcohol 1h, Pp-ADH showed good yields (60%), but substitutions on the aromatic ring, particularly at the meta position (e.g. 1j, 1o), significantly diminished the activity. Alkyl-aromatic substrates 1r–t reacted smoothly (26–62% yields), whereas bicyclic compounds (1v–z) proved far more challenging for Pp-ADH, leading only to traces of the corresponding carboxylic acid products.
As mentioned before, Aa-ADH demonstrated complementary catalytic activity towards aromatic substrates and, in general, a broader substrate acceptance. While its performance with aliphatic alcohols was moderate (17–62% yield), it consistently outperformed Pp-ADH on aromatic and alkyl-aromatic substrates, achieving yields of up to 96% (4h). Notably, in contrast to Pp-ADH, Aa-ADH retained activity on more sterically demanding bicyclic substrates (1v–z), producing the corresponding products with yields of up to 31%. Interestingly, for the naphthalene derivative substrates (1v and 1w), the position of the substituent influenced the catalytic activity of the enzyme which afforded 4v in 31% yield, while 4w was obtained in a much lower yield of 8%.
A particularly intriguing aspect of the Aa-ADH substrate scope was its different catalytic activity toward structurally related alcohols. Despite exhibiting high activity toward benzyl alcohol (1h), achieving a 96% yield of the corresponding carboxylic acid (4h), and efficiently oxidizing the bulkier substrates 3-phenyl-1-propanol (1s) and 4-phenyl-1-butanol (1t) with good yields (60% and 65%, respectively), its activity toward 2-phenylethanol (1r) was significantly lower, leading to only 15% yield. The reaction was also tested on the bio-derived substrate hydroxymethylfurfural (1aa), affording product 4aa with an 18% yield. Interestingly, the aldehyde moiety is oxidized more rapidly than the alcohol moiety. Moreover, once the carboxylic acid is formed, the alcohol moiety remains untouched, preventing the formation of dicarboxylic acids.
Finally, we performed two scale-up reactions using 1b and 1h as substrates (500 mg, each) with Pp-ADH and Aa-ADH as biocatalysts, respectively. The yields obtained in the scale-up reactions—86% and 95%, respectively—were consistent with the conversions at analytical scale—98% and 96%, respectively—demonstrating the scalability of the process. The calculated TONs for the scale-up reactions were 366 and 275, respectively. Our approach achieved a space–time yield (STY) of 0.135 g L−1 h−1, which was three to five times higher than other methods reported in the literature for the same biotransformation (see SI, section 8.4).
To rationalize our findings, we conducted molecular docking studies using the crystal structure of Aa-ADH with NAD+ (PDB 2EWM) as the receptor and substrates 1h, 1t, and 1r (Fig. S12). As the oxidation reaction proceeds through an aldehyde intermediate, which is present in equilibrium with the reactive geminal diol (aldehyde hydrate form), we also performed docking studies using the geminal diols 3h, 3t, and 3r (Fig. 3). These species are widely accepted as mechanistic intermediates, formed by nucleophilic attack of water on the carbon atom of the aldehyde moiety, a step necessary for the subsequent oxidation to carboxylic acid.32,36,57 Notably, this mechanism is also supported by our recent publication, in which the same ADHs were used for the synthesis of amides, thioacids and thioesters via hemiaminal or hemithioacetal intermediates, employing amines, hydrogen sulfide, and thiols as nucleophiles.58
We specifically analyzed the hydride-transfer distance between the C4 atom of the nicotinamide ring of NAD+ and the hydrogen atom attached to the substrate's alcohol-bearing carbon (indicated by the dashed blue line in Fig. 3 and Fig. S12), as well as the corresponding donor–hydride–acceptor angle (Cαsubstrate–Hsubstrate–C4NAD; Table S2). These two geometric parameters define the near-attack conformation (NAC) that governs productive catalysis. In alcohol dehydrogenases, optimal NAC geometries typically feature distances of 3.0–3.5 Å and angles of 105–115°, which ensure efficient overlap of molecular orbitals.59
Both 3h and 3t were docked in productive binding poses with catalytically favorable orientations at distances of 2.7 Å and 3.4 Å, respectively. In contrast, 3r was found to dock in two binding poses with distances of 5.6 Å and 6.3 Å, correlating with the poor experimental conversion observed for the oxidation of 2-phenylethanol. We also performed docking of the corresponding alcohol substrates (1h, 1t, 1r, Fig. S12), which showed a similar trend, although the distance for 1h was higher than for 1t. (3.6 Å vs. 2.5 Å). However, the docking of the geminal diol intermediates provided a more mechanistically meaningful insight into the substrate's reactivity. Collectively, the docking studies confirm that high conversion in the oxidation of alcohols to carboxylic acids is achieved for substrates capable of adopting a favorable orientation in which the hydride donor is within an optimal distance from the acceptor carbon of the cofactor. This analysis offers a structural explanation for the reduced catalytic activity of Aa-ADH toward 2-phenylethanol (1r).
Notably, alcohols 1h and 1r as well as the corresponding diol intermediates 3h and 3r, were able to adopt multiple binding poses within the active site, indicating a degree of flexibility in substrate accommodation. In particular, 3h showed an alternative binding orientation, with a slightly longer distance of 3.7 Å, yet still within a tolerable range for effective hydride transfer (see Fig. S13). In contrast, the bulkier substrate 1t and its corresponding diol 3t were consistently observed in a single binding orientation. This restriction is most likely due to steric hindrance imposed by residue Y93, which constrains the available conformational space. Consequently, 1t or 3t can only bind in a fixed geometry that avoids steric clashes with Y93. While this enforced orientation still allows for productive binding, the lack of conformational freedom may limit catalytic efficiency compared to the smaller substrate 1h, which can sample multiple favorable poses.
In addition to the hydride-transfer distance, analysis of the donor–hydride–acceptor angles further supports these trends (Table S2). For 3h, despite a wider angle (137°), the short transfer distance enables efficient orbital overlap, consistent with its high conversion. 3t, with a near-optimal angle (94°), shows moderate activity, whereas 3r, characterized by both an elongated distance (>5.5 Å) and a severely distorted angle (∼60°), adopts a non-productive orientation. These geometric differences highlight that both the distance and the NAC angle jointly determine catalytic efficiency, explaining the poor catalytic activity of Aa-ADH toward 2-phenylethanol (1r).
Finally, to evaluate the sustainability of our methodology from a green chemistry perspective, we compared the energy consumption required for NAD+ recycling using NOx cell-free extracts (CFEs) versus acetone (SI, section 8). The energy demand was normalized for the quantitative oxidation of 1 mmol of alcohol substrate in our biotransformation. Considering the energy required for E. coli cell growth, cell disruption by sonication, and CFE lyophilization, the NAD+ recycling system via NOx CFE requires approximately 30 kJ per mmol of alcohol oxidized. Accounting for the energy required for acetone production via the cumene process and subsequent distillation, as well as its recycling through fractionation from isopropanol and extraction solvent at the end of the biotransformation, the NAD+ recycling system via acetone requires 5.6 kJ per mmol of alcohol oxidized. Therefore, NAD+ recycling using NOx CFE requires more than five times the energy of recycling using acetone. This comparison demonstrates the better efficiency of employing acetone as an oxidizing agent, offering a low-energy alternative to enzymatic NAD+ recycling. By eliminating the need for coupled-enzyme regeneration systems, this strategy better aligns with green chemistry principles and enhances the practicality of biocatalytic carboxylic acid synthesis using alcohol dehydrogenases.
From a more fundamental perspective, molecular docking studies provided insights into the substrate binding preferences of Aa-ADH, allowing us to rationalize its different catalytic activity with aromatic alcohols and suggesting potential directions for enhancing catalytic activities and broadening substrate scope via protein engineering.
Looking ahead, process intensification could enable higher efficiencies and productivities. Immobilization of the ADHs could enhance enzyme stability, allow for reuse, and improve operational robustness. Likewise, implementing the system in fed-batch or continuous-flow reactors could lead to higher space–time yields and improved cofactor turnover, ultimately enabling scalable and economically attractive biotransformations. In conclusion, this study presents a scalable, efficient, and environmentally friendly approach for the selective oxidation of alcohols to carboxylic acids, offering a competitive alternative to chemical oxidation methods.
Footnote |
| † These authors contributed equally to this work. |
| This journal is © The Royal Society of Chemistry 2026 |