Open Access Article
Hu Zhanga,
Yi-Ming Chena,
Sheng-Ye Zhang*b and
Yan-Biao Kang
*a
aDepartment of Chemistry, University of Science and Technology of China, Hefei 230026, China. E-mail: ybkang@ustc.edu.cn
bState Key Laboratory of Organometallic Chemistry, Shanghai Institute of Organic Chemistry, Chinese Academy of Sciences, Shanghai, 200032, China. E-mail: zhangshengye@sioc.ac.cn
First published on 13th March 2026
Visible-light irradiation with potassium tert-butoxide in dimethylformamide enables complete defluorination of sulfur hexafluoride under ambient conditions. Electron injection weakens the S–F bonds, producing intermediates that undergo stepwise cleavage. The process ultimately mineralizes SF6 to sulfite and fluoride salts, demonstrating a low-energy strategy for activating extremely inert fluorinated molecules.
500 times that of CO2, while its atmospheric lifetime exceeds 3000 years.3 Driven by continued industrial expansion, global SF6 emissions surpassed 9000 metric tons in 2018,4 and atmospheric concentrations rose beyond 12 parts per trillion (ppt) by 2025.5 Collectively, these trends establish SF6 as a critical target for international climate mitigation efforts and underscore the urgent need for effective degradation strategies.6 Despite the urgent need to mitigate SF6 emissions, activation of this exceptionally inert molecule remains intrinsically challenging. Existing industrial degradation processes rely on harsh conditions, including combustion7 or high-temperature catalytic treatments8,9 using metal phosphates or metal oxides, resulting in substantial energy consumption and the formation of toxic, highly corrosive decomposition products that necessitate complex operational protocols and stringent safety measures. Alternative strategies, such as reductive approaches,10–15 nucleophilic activation,16 and electrochemical methods, can cleave S–F bonds under comparatively milder conditions; however, these protocols often depend on hazardous reagents, expensive catalysts, or operationally complex procedures. Photochemical methods,17 including ultraviolet-, laser-, and matrix-assisted activation, enable partial SF6 decomposition but typically require high-energy irradiation and rarely achieve complete mineralization.18–25
More recently, visible-light-mediated single-electron transfer processes22,26–33 have enabled milder activation of SF6; however, SF6 is typically employed in large excess and serves primarily as an electron scavenger, restricting the reaction to partial reduction and precluding sequential S–F bond cleavage. These intrinsic limitations highlight the fundamental challenge of overcoming the extraordinary thermodynamic stability of SF6 under low-energy irradiation while maintaining operational simplicity and avoiding toxic by-products. Consequently, the development of a mild and energy-efficient photoreductive pathway capable of complete SF6 defluorination remains a significant challenge in sustainable fluorine-cycle management.
As part of our ongoing efforts to develop practical photochemical strategies for cleaving inert covalent bonds, we discovered that a combination of N,N-dimethylformamide (DMF) and potassium tert-butoxide (tBuOK) under visible-light irradiation enables complete defluorination of the exceptionally inert greenhouse gas SF6 under mild conditions (Fig. 1). This operationally simple process converts SF6 quantitatively into non-toxic sulfite and fluoride salts, the latter of which can be repurposed as toothpaste additives, offering a practical and energy-efficient approach to sustainable fluorine-cycle management. Herein, we describe the implementation of this strategy and provide detailed mechanistic insights.
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| Fig. 1 Visible-light-mediated photoreductive defluorination of SF6 in the presence of potassium tert-butoxide. | ||
In an initial study, a sealed glass Schlenk flask charged with tBuOK and a magnetic stir bar was evacuated and backfilled with SF6 and the selected solvent. As depicted in Fig. 2a and b, four blue LED beads were evenly mounted along the inner wall of an iron cylinder, with the reaction flask positioned at the centre of the chamber at an approximate distance of 3 cm from each LED to ensure uniform irradiation. Upon purple-light exposure, the reaction mixture underwent a gradual colour change, becoming light brown after 15 min and dark brown after 60 min. 19F NMR spectroscopy revealed fluoride ions as the sole fluorine-containing species in the reaction mixture. Quantitative analysis using hexafluoro-2-propanol as an internal standard confirmed near-quantitative defluorination when DMF was used as the solvent.
Further mechanistic insight was obtained from atmospheric control experiments. The defluorination efficiency remained essentially unchanged under an inert nitrogen atmosphere, whereas performing the reaction in ambient air resulted in a pronounced decrease in conversion (Fig. 3a). This sensitivity to oxygen might result from the quenching of the photoexcited DMF-derived anion or other highly reducing, short-lived intermediates, underscoring their central role in SF6 activation. Solvent effects were subsequently evaluated under otherwise identical conditions (Fig. 2c). Polar aprotic solvents, including DMF, NMP, and DMAc, afforded near-quantitative defluorination, whereas nonpolar or weakly coordinating solvents such as toluene and dioxane exhibited negligible activity. These observations indicate that solvent polarity and coordinating ability are critical for stabilizing reactive reducing species, thereby governing the efficiency of SF6 activation.
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| Fig. 3 (a) Influence of oxygen on the reaction. (b) Di-tert-butyl sulfite and tert-butyl dimethylcarbamate were detected by HRMS. (c) A deprotonated DMF radical was trapped using TEMPO. | ||
The choice of base proved equally critical to reaction performance (Fig. 2d). Strong, sterically hindered alkoxides, most notably tBuOK, afforded the highest defluorination efficiency (up to 99%), whereas weaker bases or carbonate salts exhibited only marginal activity. Beyond intrinsic basicity, the identity of the counterion exerted a pronounced influence. Drapeau and co-workers, through combined NMR studies and computational analysis, demonstrated that alkali-metal cations stabilize the DMF anion and thereby facilitate deprotonation by tert-butoxide, whereas smaller cations such as Li+ over-stabilize the anionic species, rendering its subsequent oxidation to the DMF radical kinetically unfavorable.34 Consistent with this mechanistic framework, we observed a significant decrease in reaction rates in the presence of Na+ and an even more pronounced suppression with Li+ (Fig. 2d).
Systematic variation of tBuOK loading revealed a pronounced dose dependence, with increasing base concentration markedly accelerating the defluorination process (Fig. 2e). These results highlight the importance of balancing solvent polarity, base strength, and base concentration to achieve rapid and complete photoreductive defluorination. Time-course analysis showed a rapid onset of reactivity, reaching 35% conversion within 15 min and near-quantitative defluorination (99%) after 90 min (Fig. 2f), consistent with an initially fast regime followed by gradual deceleration as reactive species are consumed. Kinetic analysis of the base dependence (Fig. 2g and h) revealed a first-order dependence of the initial rate on tBuOK concentration, indicating direct involvement of the base in the rate-determining step. Collectively, these findings suggest a dual role for tBuOK in the turnover-limiting elementary process: promoting the generation of highly reducing species and facilitating S–F bond cleavage. In concert with the solvent, tBuOK further stabilizes key intermediates, enabling efficient reaction progression until reagent depletion ultimately limits conversion.
With respect to sulfur-containing products, ion chromatography (IC) analysis of the crude reaction mixture identified KF, K2SO3 (S4+) and K2SO4 (S6+) as the major inorganic components. In parallel, high-resolution mass spectrometry (HRMS) of the reaction mixture revealed the formation of tert-butyl dimethylcarbamate and di-tert-butyl sulfite (Fig. 3b). To further clarify the identity and origin of the sulfur-containing species, the reaction mixture was subjected to distillation, and the resulting solid residues were analyzed by X-ray photoelectron spectroscopy (XPS), which confirmed K2SO3 and K2SO4 as the predominant sulfur-containing products. Taken together, these results indicate that K2SO3 arises from hydrolysis of di-tert-butyl sulfite formed in situ. Importantly, these findings demonstrate that SF6 undergoes concurrent fragmentation and mineralization under the reaction conditions, thereby suppressing the formation of hazardous intermediates and underscoring the broad applicability of this method for end-of-life SF6 remediation.
To evaluate scalability, an enlarged irradiation setup was constructed. Under these conditions, 99% defluorination was achieved within 3 h, demonstrating the robustness of the method and its potential for practical implementation in large-scale SF6 remediation. Following the reaction, the solid inorganic salts were treated with BaF2, and the resulting precipitate was removed by filtration. Analysis of the dried filtrate by 19F NMR confirmed the presence of KF with high purity, demonstrating that the liberated fluoride could be efficiently recovered. This procedure afforded KF in 86% yield, highlighting both the operational practicality and material efficiency of the process (Fig. 4).
The decomposition of SF6 is proposed to be initiated by electron injection, generating the radical anion SF6˙−, which rapidly fragments to yield a fluoride ion and the pentafluorosulfur anion (SF5−). In the first step, tBuOK deprotonates DMF to form the DMF anion (Int1). Although this deprotonation is endergonic, consistent with the relative acidities of tBuOH (pKa ≈ 34–35 in DMF) and DMF (pKa ≈ 38),35,36 a small equilibrium concentration of the DMF anion is nonetheless expected (Fig. 5). Density functional theory (DFT) calculations by Alabugin and co-workers37 indicate that deprotonation proceeds with a low enthalpic barrier (ΔH‡ = 2.2 kcal mol−1) and a transition-state Gibbs energy (ΔG‡ = 12.6 kcal mol−1) only slightly higher than that of the product, consistent with rapid and reversible proton transfer. Experimentally, the reaction is significantly slowed in the presence of Na+ and, particularly, Li+ (Fig. 2d), highlighting the critical role of basicity identity in modulating DMF anion formation.
Upon visible-light irradiation, the DMF anion (Int1) is photoexcited to a highly reducing state (Int1*). Then the electron of Int1* can be transferred to SF6, which concurrently yields SF6˙− and the DMF radical (Int2). The DMF radical (Int3) then acts as a halogen-atom transfer (XAT) reagent, capturing a fluorine atom to form dimethylcarbamic fluoride (Int4) and SF5−.38 In the presence of tBuOK, Int4 is further converted to the corresponding fluorinated alkoxide species, ultimately yielding the neutral DMF derivative (Int5, Fig. 3b) and liberating a fluoride anion.
We performed DFT calculations at the theory level of PCM (DMF), ωb97xd/def2-TZVPP//PCM (DMF), and ωb97xd/def2-SVP with Gaussian 16 to elucidate the S–F bond cleavage and the roles of the solvent and base (Fig. 6). Photoexcitation of the anionic intermediate Int1 and subsequent oxidation by SF6 generate SF6˙− and the radical Int2. Direct fluoride dissociation from SF6˙− is thermodynamically unfavourable (ΔG = 21.8 kcal mol−1). Instead, the radical Int2 acts as a XAT mediator to facilitate capture of the fluorine atom. The XAT step exhibits a modest activation barrier (ΔG‡ = 14.9 kcal mol−1) and the formation of carbamic fluoride Int3 is strongly exergonic (ΔG = −77.4 kcal mol−1). Subsequent nucleophilic attack on Int3 by tBuO− then affords Int4 (ΔG‡ = 16.1 kcal mol−1). Finally, Int4 undergoes barrierless fluoride elimination (see Fig. S12) to yield the experimentally observed carbamate product Int5. The pentafluoro sulfide anion (SF5−) readily eliminates fluoride to form SF4.39 Under basic conditions, SF4 reacts with tBuOK to yield di-tert-butyl sulfite, which is subsequently hydrolyzed to K2SO3.40 K2SO4 can then be partially oxidized to K2SO4 during workup,41 in agreement with the observed formation of both K2SO3 and K2SO4 in the reaction mixture.
In summary, we report a mild and efficient photoreductive strategy for the complete defluorination of SF6 under ambient conditions. Visible-light irradiation in the presence of tBuOK and DMF generates transient carbonyl anions that mediate S–F bond cleavage, while the strongly basic environment enables sequential defluorination to form sulfite and fluoride salts. This operationally simple, waste-minimizing protocol provides a scalable approach for mitigating persistent SF6 emissions and offers a practical route toward the sustainable management of legacy fluorinated greenhouse gases.
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