Seigo
Watanabe
a,
Zexin
An
b,
Hiromichi
Nishio
b,
Yoshino
Tsunekawa
b and
Kenichi
Oyaizu
*ab
aResearch Institute for Science and Engineering, Waseda University, 3-4-1 Okubo, Shinjuku-ku, Tokyo 169-8555, Japan. E-mail: oyaizu@waseda.jp
bDepartment of Applied Chemistry, Waseda University, 3-4-1 Okubo, Shinjuku-ku, Tokyo 169-8555, Japan
First published on 22nd March 2025
Poly(phenylene sulfide) (PPS) derivatives exhibit remarkable high-refractive properties due to their elevated sulfur content. However, their refractive indices (RIs) have typically been limited to nD ∼ 1.7–1.8, primarily due to the sterically hindered side chains required for desirable amorphous properties. In this study, we demonstrate the “PPS-annulation” strategy, which involves the partial fused system of PPS, as a rational molecular design to achieve wide-wavelength ultrahigh RI. In short, poly(dibenzothiophene sulfide) (PDBTS), an annulated analog of PPS, is precisely synthesized through oxidative polymerization. PDBTS demonstrates an ultrahigh RI of nD = 1.85, excellent thermostability (Tg = 205 °C), and a completely amorphous nature owing to its aromatic/sulfur-rich and rigid backbone. Furthermore, PDBTS is further functionalized through copolymerization with other PPS derivatives (e.g., hydroxy- or methylthio-substituted PPS) to optimize the balance between their ultrahigh RI (nD over 1.82) and enhanced visible–near-infrared transparency. Overall, the “PPS-annulation” strategy offers a rational design for polymeric materials with enhanced RI, high thermostability, amorphous characteristics, and exceptional optical properties.
A typical HRIP design follows the Lorentz–Lorenz equation, involving either (1) increasing the molar refraction [R] and/or (2) decreasing the molecular volume V (i.e., the van der Waals volume of a unit or/and free volume) to enhance the RI of a polymer in the bulk state.3,4,6–9 Chalcogenide atoms, typically sulfur, and aromatic rings are essential for balancing the RI and other desired properties, such as thermostability and processability, in optical materials.4,10–12 In this context, previous studies have mainly focused on poly(phenylene sulfide) (PPS) as a promising HRIP backbone due to its excellent RI, thermal, and mechanical properties. While intrinsic PPS is semicrystalline, polymers incorporating oligomeric PPS units with various linkers (imide,13–16 triazine,17,18 and others19–21) or network structures22–24 provide amorphous HRIPs with high visible or NIR transparency. In contrast, we have demonstrated PPS derivatives4 (Fig. 1, left) with functional side groups displaying maximum PPS unit density, high solubility, and complete amorphous properties to achieve satisfactory visible transparency and a high RI (nD ∼ 1.7–1.8). In particular, hydrogen bonding (H-bonding)25,26 and sulfur-containing27 skeletons achieved ultrahigh RI (nD = 1.80–1.85), which was attributed to their maximized density and polarizability.
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Fig. 1 Ultrahigh-RI and amorphous PPS family: non-annulated PPS derivatives26,27 (left), poly(thianthrene sulfide)s28 (middle), and PDBTS (this work) (right). |
As another RI enhancement strategy, the annulation (e.g., cyclization) of aromatic rings contributes to reducing molar volume, maximizing polarizability, and promoting amorphous properties due to the rigid skeleton preventing tight π–π interactions. For example, poly(thianthrene sulfide), a sulfide-bridged analog of PPS, exhibits transparency, solution processability, and a significantly high RI (n633 = 1.8020 at maximum) (Fig. 1, middle).28 In contrast, poly(dibenzothiophene sulfide) (PDBTS) (Fig. 1, right), a direct o-phenylene-coupled analog of PPS, could be a better candidate owing to its more compact structure for achieving an even higher RI and enhanced thermostability. While PDBTS has been recognized as an electron-conducting polymer after chemical doping,29 its optical properties remain unexplored, and in particular, dibenzothiophene (DBT) has seldom been incorporated into previous HRIPs. To our knowledge, the only reported example includes DBT-containing polyimides30 exhibiting a high RI (n633 = 1.7578) and glass transition temperature (Tg = 201 °C). In short, DBT-based HRIPs could potentially achieve elevated RI levels due to their “annulated PPS” backbones with high [R] and compactness.
Herein, we introduce PDBTS and its derivatives as a novel ultrahigh-RI PPS family displaying exceptional thermal and optical properties. PDBTS is precisely synthesized through the site-selective oxidative polymerization of the DBT-containing disulfide, resulting in an amorphous, thermostable (Tg = 205 °C), and ultrahigh RI (nD = 1.85) polymer. These outstanding properties stem from its rigid, sulfur-rich, and all-aromatic backbone. Moreover, its optical and thermal properties are further enhanced using the copolymerization approach that combines PDBTS with other PPS components to modulate polarizability (specifically sulfur content) and intermolecular H-bond strength. The resulting copolymers exhibited enhanced visible light transparency while maintaining an ultrahigh RI of above 1.8. Overall, the present “annulated PPS” design based on DBT provides a straightforward strategy to enhance the thermal and RI properties of various HRIPs.
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Run | Polymer | Yield (%) | Feed ratio of [DBTDPS] (—) | Unit ratio xb (—) | M n (×103) | M w (×103) | M w/Mnc (—) |
---|---|---|---|---|---|---|---|
a Entry 3 in Table 1. b Determined by 1H NMR. c Determined by SEC (chloroform). | |||||||
— | PDBTS | 49 | 1.00 | 1.00 | 0.9 | 1.3 | 1.4 |
1 | CP1 | 29 | 0.75 | 0.65 | 1.5 | 1.9 | 1.3 |
2 | CP1 | 36 | 0.50 | 0.46 | 1.8 | 2.6 | 1.5 |
3 | CP1 | 42 | 0.25 | 0.25 | 3.1 | 3.9 | 1.3 |
4 | CP2 | 25 | 0.75 | 0.75 | 0.8 | 1.2 | 1.5 |
5 | CP2 | 42 | 0.50 | 0.48 | 1.0 | 1.6 | 1.6 |
6 | CP2 | 53 | 0.25 | 0.24 | 1.2 | 1.6 | 1.3 |
Despite such less reactive nature of DBTDPS, its oxidative polymerization proceeded smoothly in a halogenated solvent with a low donor number, specifically DCE, under acidified conditions (Fig. 2a and Table 1). Since the oxidative polymerization of aromatic disulfides proceeds via the chain-growth polycondensation mechanism,33 higher monomer concentration and longer reaction time generally increase molecular weight and polymer yield.31 Starting from the benchmark condition (entry 1: [monomer] = 0.5 M, time: 20 h), longer reaction time (entry 2: 40 h) or higher monomer concentration (entry 3: 1 M) resulted in higher yield and molecular weight, with the latter optimization giving the most efficient results. Still, the resulting PDBTS exhibited an oligomeric molecular weight up to Mw = 1.3 × 103 (entry 3) with a low yield (<50%) due to the lower reactivity of the monomer compared to other typical DPS derivatives.25,27,31 The 1H NMR spectrum of DBTDPS exhibited broadened and multimodal aromatic proton signals attributed to strong π–π interchain interactions between the DBT units (Fig. S8, ESI†). In contrast, the 13C NMR spectrum revealed six distinct signals for the main-chain aromatic carbons, three of which corresponded to the C–H carbons also observed in the DEPT spectrum (Fig. 2b). Due to the low molecular weight of PDBTS, several terminal aromatic carbons (labeled * in Fig. 2b(ii) and (iii)) were also detected in the chemical shifts similar to the most peripheral carbons in DBTDPS (labeled h–k in Fig. 2b(i)). The IR spectrum showed two emerging bands for the out-of-plane vibrations (δC-H: 856 and 876 cm−1) for PDBTS (Fig. S11, ESI†), indicating the presence of adjacent and isolated aromatic C–H protons. The stretching of the thiophene rings (1410 cm−1)34 further confirmed the successful polymerization without structural defects. Considering the single-substitution pattern of aromatics with a highly symmetrical skeleton and the aforementioned characterization results, the oxidative polymerization of DBTDPS selectively produced PDBTS with a single 2,8-substituted DBT skeleton.
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Fig. 2 Oxidative polymerization of DBTDPS. (a) Scheme. (b) Expanded 13C NMR spectra of (i) DBTDPS, (ii) PDBTS, and (iii) PDBTS (DEPT135) in chloroform-d (*: terminal aromatic carbons). The overall spectra are depicted in Fig. S4, S9 and S10 (ESI†), respectively. |
To gain insight into the reactivity and regioselectivity of this polymerization system, we revisited the electron distribution of DBTDPS estimated by the DFT calculations (Fig. S7, ESI,†vide supra). The 6- and 8-position carbons of the disulfide exhibit the highest Mulliken charges, indicating enhanced reactivity with active sulfonium electrophiles (Fig. S7a, ESI†). Furthermore, the HOMO is primarily located at the 8-position, while it is delocalized at the 6-position over the adjacent benzothiophene ring. This suggests a preferential reactivity towards yielding a 2,8-substituted PDBTS skeleton (Fig. S7b and c, ESI†). The resulting PDBTS was in low yield (up to 49%) and low molecular weight (Mw ∼ 1.3 × 103 (entry 3 in Table 1)) owing to the high oxidation potential of disulfides. This led to increased delocalization of π-electrons upon the polymerization progress, resulting in reduced Friedel–Crafts reactivity with another aromatic counterpart. Enhancing the reactivity could be achieved by incorporating electron-donating groups into DBTDPS to lower its oxidation potential, thereby facilitating polymerization rate and increasing the molecular weight.
Owing to its high solubility, PDBTS was fabricated as a thin film through a solution process (see Fig. 3a, inset, left). The drop-cast film exhibited homogeneity and transparency, although it was slightly brownish due to low near-UV transmittance (%T = 82 at 400 nm, for 1 μm thickness) (Fig. 3a). This transparency was comparable to poly(thianthrene sulfide) with a similar backbone (%T = 84 at 400 nm, for 1 μm thickness).28 Furthermore, PDBTS maintained high transmittance from the long-wavelength visible range (>500 nm) to the NIR region (%T ≧ 97 above 500 nm) (see Fig. S14, ESI†). At the molecular level, the solution UV-vis spectrum (Fig. 3a, inset, right) of PDBTS exhibited a shoulder absorption peak near the visible region (∼360 nm), which was absent in the spectra of non-annulated PPS derivatives.25,35 This was attributed to the delocalized π-electrons on the annulated DBT rings, inducing the red-shift of the UV-absorption bands. The PDBTS solution was also used for spin-coating, and the resulting thin film exhibited an ultrahigh RI (nD = 1.85) and a moderate Abbe number (νD = 15) (Fig. 3b), surpassing the empirical nD–νD trade-off limit.27 These high-RI characteristics extended to longer wavelengths, with a reasonable NIR Abbe number (νNIR = 12) and a high infinite-wavelength RI of n∞ = 1.74 (Fig. S15, ESI†), indicating its potential for NIR optical applications. The extinction coefficient (k) of PDBTS (Fig. 3b, red) exhibited a long cutoff resonance wavelength (∼400 nm) resulting in anomalous RI dispersion, which is in line with the shoulder absorption observed in the solution UV-vis spectrum. In conclusion, PDBTS demonstrates ultrahigh RIs across a wide wavelength range (visible–NIR region) due to its high sulfur/aromatic content and annulated skeleton, particularly excelling in optical properties in the NIR region comparable to the previous NIR-transparent PIs (n633 < 1.8, %T > 90).15,16,36
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Fig. 3 Optical properties of PDBTS. (a) Normalized UV-vis spectrum of the PDBTS film with a 1 μm thickness (inset: photograph of the 3.0 μm-thick PDBTS film and the UV-vis absorbance spectrum of a 0.1 mM PDBTS solution in chloroform). The original spectrum is displayed in Fig. S14 (ESI†). (b) RI spectra of PDBTS: n (black) and k (red) (inset: list of the nD and Abbe numbers). |
Based on the higher solubility and lower oxidation potential of the counterpart DPS monomer,27,31 the copolymers were obtained with a higher yield and improved solubility. Particularly, better results were achieved at a lower PDBTS content (x) (Table 2). The molecular weights increased up to Mw = 3.9 × 103 and Mw = 1.6 × 103 for CP1 (run 3) and CP2 (run 6), respectively, indicating that more polar and electron-donating skeletons promote polymerization and enhance solubility. The DOSY-NMR spectra confirmed the presence of copolymers with similar diffusion coefficients for the aromatic and methyl protons (Fig. S17, ESI†). The relative reactivity of each monomer was elucidated by monitoring the time course of copolymerization (Fig. S18–S20, ESI†). Regardless of the counterpart species (OMeDPS or SMeDPS), the x values were significantly below the feed ratio (xf) in the initial polymerization stage but gradually approached xf as the reaction progressed (Fig. S19a and S20a, ESI†). This trend indicated a higher selectivity for DPS with lower oxidation potential, leading to a larger composition, consistent with previous reports on oxidative copolymerization.27,31 The IR spectra revealed consistent changes in the peak intensity of the stretching bands of the thiophene ring (1400 cm−1) and C–X (X: S or O) bonds (νC–O: 1240 cm−1, νC–S: 1100 cm−1) in accordance with the overall composition (Fig. S21, ESI†).
The XRD profiles of CP1 and CP2 reflect their amorphous features with no specific diffraction of the crystalline phase, following a similar trend to that of the homopolymers (Fig. 5a). Their randomized sequence upon copolymerization also contributes to disordered microstructures with less interchain packing. The TGA and DSC results demonstrated that the copolymers exhibited lower Td5 and Tg values at smaller x (Fig. S22, ESI† and Fig. 5b). The DSC thermograms also displayed the thermal behavior of amorphous nature, with a single glass transition for all the copolymers. Furthermore, a series of CP1 with compact methoxy side chains achieved a higher Tg (above 147 °C) than the side-chain-flexible CP2 (Tg above 120 °C) while showing superior thermostability to typical side-chain-substituted PPS derivatives,27 based on the high rigidity of the PDBTS backbones.
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Fig. 5 Thermal and optical properties of (i) CP1 and (ii) CP2: (a) XRD profiles, (b) DSC thermograms (scanning rate: 20 °C min−1, second heating), (c) normalized UV-vis spectra including their corresponding homopolymers (thickness: 1 μm), and (d) RI. Data for the optical properties of OMePPS and SMePPS were adopted from our previous report (ref. 31 (Copyright © 2020 The Chemical Society of Japan) and ref. 27 (Adopted under the CC-BY-NC-ND 4.0 license), respectively). |
Owing to the enhanced solubility of the copolymers, CP1 and CP2 were solution-processable to fabricate homogeneous thin films (Fig. S23, ESI†). These copolymers exhibited higher visible transparency compared to PDBTS (Fig. 5c and Table 3), and particularly CP1 resulted in better transmittance (over 90%T for 1-μm thick films) attributed to the less-polarizable methoxy groups. The solution UV-vis spectra followed the same trend, suggesting the absence of specific aggregation or charge transfer in the film states (Fig. S24, ESI†). The RI varied systematically depending on the unit ratio, with CP2 maintaining an ultrahigh RI (nD = 1.83–1.82) across all compositions, while CP1 exhibited a lower RI of nD = 1.80–1.76 (Fig. 5d and Table 3). These differences were primarily attributed to the unit polarizability, resulting in high RIs and low transparency for copolymers with high-[R] skeletons. Considered together with the UV-vis spectra (Fig. 5c: vide supra), the RI and transparency of CP1 and CP2 changed within the empirical RI-transparency trade-off relationship,3 without exceeding the overall optical properties of the corresponding homopolymers. In summary, the amount of polarizable units emerged as the key determinant of the optical properties of CP1 and CP2, aligning with the case of a previous OMePPS–SMePPS copolymer system.27
Run | Polymer | Unit ratio xb (—) | ε , (103 M−1 cm−1) at 360 nm | %Tc,e at 400 nm | n D (—) | ν D (—) |
---|---|---|---|---|---|---|
a Entry 3 in Table 1. b Determined by 1H NMR. c Determined by UV-vis spectroscopy. d Values for chloroform solution (measured concentration: 0.1 mM). e Normalized values with 1 μm thickness. f Determined by spectroscopic ellipsometry. g Data from ref. 31. h Determined from the original spectrum data in ref. 31. i Data from ref. 27. | ||||||
— | PDBTS | 1.00 | 3.4 | 82 | 1.85 | 15 |
1 | CP1 | 0.65 | 2.0 | 90 | 1.80 | 16 |
2 | CP1 | 0.46 | 1.9 | 93 | 1.78 | 18 |
3 | CP1 | 0.25 | 1.6 | 97 | 1.76 | 16 |
— | OMePPS | 0.00 | 0.6g,h | 96g | 1.73g | 22g |
4 | CP2 | 0.75 | 3.3 | 87 | 1.83 | 18 |
5 | CP2 | 0.48 | 2.7 | 93 | 1.82 | 19 |
6 | CP2 | 0.24 | 2.5 | 94 | 1.82 | 20 |
— | SMePPS | 0.00 | 1.1i | 94i | 1.81i | 19i |
In contrast to the strong H-bond interactions, CP3 was amorphous, showing only broad halos in its XRD profile (Fig. S27, ESI†). This was attributed to the randomly distributed rigid PDBTS segments in the OHPPS-rich unit sequence, which effectively hindered ordered assembly. From the DSC thermograms, Tg of each CP3 was slightly lowered through the demethylation of the corresponding CP2 (Fig. S28, ESI†). Owing to the high rigidity of the PDBTS units, the reduced rotational barrier upon demethylation would have a more significant effect than that of intermolecular H-bonds,25,26 resulting in the lower Tg of CP3. The TGA traces displayed the decrease in the 5% degradation temperature (Td5) upon demethylation caused by the presence of reactive hydroxy groups, resulting in earlier pyrolysis (Fig. S29, ESI†).
While intermolecular H-bonds contribute less to the thermal properties, they enhance the optical properties due to their free volume reduction effect without affecting near-UV and visible absorption.25,26Fig. 6a and Table S2 (ESI†) summarize the key optical properties of CP3. The UV-vis spectra showed similar film transparencies before and after demethylation (%T = 90–97 for CP1, 93–96 for CP3), with lower absorption in the solution spectra for CP3 than the corresponding CP1 (Fig. 6b and Fig. S30, S31(ii), ESI†). Spectroscopic ellipsometry revealed a smaller RI of CP3 for higher-x compositions (nD = 1.79, run 7 and nD = 1.77, run 8) owing to their low-[R] unit contributions. However, an anomalously higher RI was observed for the small-x composition (nD = 1.82, run 9), surpassing that of OHPPS (Fig. 6c).
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Fig. 6 Optical properties of the demethylated copolymer (CP3). Data for OHPPS were adopted from ref. 25 (Copyright © 2022 American Chemical Society): (a) figures-of-merit, (b) normalized UV-vis spectra of CP3 and the corresponding homopolymers (thickness: 1 μm). (c) RI of CP3 and the corresponding homopolymers. (d) Extracted optical properties before and after demethylation from CP1 (run 3, x = 0.25, dotted line) to CP3 (run 9, x = 0.24, solid line): (i) normalized film UV-vis spectra (thickness: 1 μm) of the films (inset: UV-vis spectrum of a 0.1 mM solution in DMF). (ii) RI in the near-UV-visible-NIR range. |
To investigate this unique behavior, we excerpted the optical properties of runs 3 and 9 as depicted in Fig. 6d. The low-xCP1 and CP3 exhibited a simultaneous increase in the RI and transparency upon demethylation, unlike the medium-to-large-x copolymers (run 1/run 7 or run 2/run 8) with similar RI values (Fig. S31 and S32, ESI†). This exceptional trend was attributed to the enhanced intermolecular interactions in the low-x (OHPPS-rich) CP3, resulting in a reduction of the free volume via H-bonding without compromising transparency. In short, the synergistic combination of polarizable PDBTS units and OHPPS resulted in higher overall [R]/V than the OHPPS homopolymer, enabling CP3 (run 9) to maintain similar transparency while enhancing RI properties. This observation aligns with our previous report on the OHPPS–SMePPS copolymer system,27 supporting the importance of good balance between the highly polarizable groups and H-bonding groups to maximize RIs and transparency simultaneously. In summary, the excessive polarizability of PDBTS can be mitigated by co-polymerizing with other PPS derivatives, particularly those with sulfur-containing or H-bonding backbones. This strategy significantly enhances transparency while preserving exceptionally high RIs suitable for visible light applications. Towards even better-balanced RIs and transparency, PDBTS-based copolymers with even denser H-bonds (e.g. dihydroxy-substituted PPS)26 and PDBTS–SMePPS–OHPPS terpolymers would be the promising targets to improve chain packing while preserving the moderately high polarizability.
Footnote |
† Electronic supplementary information (ESI) available: Monomer synthesis; computational studies; additional NMR and IR spectra of polymers; copolymerization and demethylation studies; and additional thermal/optical properties of the copolymers. See DOI: https://doi.org/10.1039/d4tc05458j |
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