Zhengquan
Jiang
*abc,
Jiahao
Wu
ab,
Laigui
Yu
c,
Jinglei
Bi
ab,
Yadong
Wang
ab,
Xiaoyi
Hu
ab,
Yujuan
Zhang
c and
Weihua
Li
*ab
aSchool of Materials Science and Engineering, North China University of Water Resources and Electric Power, Zhengzhou 450045, China. E-mail: jiangzhq@ncwu.edu.cn; liweihua@ncwu.edu.cn
bInstitute of Special Friction and Lubricating Materials, North China University of Water Resources and Electric Power, Zhengzhou 450045, China
cNanomaterials Engineering Research Center, Henan University, Kaifeng 475001, China
First published on 11th February 2025
Two-dimensional (2D) nanomaterials, such as graphene, transition metal dichalcogenides (TMDs), Ti3C2Tx MXene and g-C3N4, have shown outstanding potential as lubricant additives, due to their nanoscale thickness, ultra-low interlayer shear strength, large surface area, and good stability. This review summarizes the recent progresses in the applications of 2D nanomaterials as water- and oil-based lubricant additives and their lubrication mechanisms such as tribofilm formation, interlayer sliding, rolling effect, surface repairing effect, and polishing effect. Additionally, it discusses the challenges faced in their practical application, such as compatibility and stability issues, and suggests future research directions to foster innovation in 2D material-based nano-lubricants, aiming to advance their practical implementation in various lubrication scenarios.
At present, with the development of industry, aerospace and navigation, traditional lubricants can no longer meet the requirements of use. Therefore, lubrication additives are often used to give the lubricant new properties, making up for the lack of basic lubricants and greatly improving the tribological properties.7–9 The complex lubricants available today usually consist of a base lubricant and some lubricant additives as the main components of the lubricant to determine the comprehensive properties. Additives constitute a minor component of the formulation, yet they are instrumental in conferring novel properties upon the lubricant or in rectifying deficiencies inherent to the base stock.10–13 All formulated lubricants are composed of a principal lubricant and a set of additives that facilitate the fulfilment of the criteria necessary for the base lubricant to be designated a premium lubricant.14 Various substances, such as nanomaterials,15–18 ionic liquids (ILs),19 and organic compounds,20 have been used as additives to enhance lubricant performance. Nanomaterials, due to their nanoscale size and favorable surface properties, are particularly important for their self-repairing capabilities on worn surfaces and their ability to form lubricant films on contact areas.17,21 These materials are commonly employed as lubricant additives to notably decrease friction and wear while enhancing the anti-wear and load-bearing properties of the base lubricant. Additionally, some nanomaterials can adsorb physically or chemically onto contact surfaces, effectively improving the lubricant's tribological performance.22
Two-dimensional (2D) nanomaterials, recognized for their ultra-low shear strength, have been investigated across various fields since the advent of graphene, often referred to as a ‘wonder material’. Researchers are increasingly focused on exploring their remarkable properties. 2D materials offer several distinct advantages over conventional lubricant additives like zinc dialkyldithiophosphate (ZDDP). Conventional additives often release environmentally harmful substances such as phosphorus and sulphur during operation, which can cause environmental pollution. In contrast, 2D materials such as graphene and transition metal disulfides (TMDS) offer eco-friendly alternatives due to their chemical stability and minimal emissions. Besides, the layered atomic structure of 2D materials has an ultra-low shear strength, allowing for excellent friction reduction and wear resistance under high loads and extreme conditions. 2D materials also offer excellent thermal and oxidative stability compared to conventional additives. While conventional additives (e.g., ZDDP) degrade at elevated temperatures, resulting in reduced performance and residue formation, 2D materials maintain structural integrity and ensure consistent lubrication. In addition, 2D materials can be chemically modified to improve dispersion stability in base oils, thereby enhancing their compatibility with polar and non-polar lubricants. Moreover, the ability of 2D materials to form protective films and self-heal worn surfaces further enhances their effectiveness as additives.23–26 As illustrated in Fig. 1, the annual number of publications on 2D materials used as lubrication additives is on the rise.
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| Fig. 1 Number of publications on two-dimensional materials as lubricant additives retrieved from web of science from 2006 to September 11, 2024. | ||
This review mainly introduces the recent research progresses and potential challenges facing 2D nano-lubricating additives including graphene materials,27,28 TMDS,29 novel 2D material MXene,30 and other commonly used 2D materials. Research involving 2D materials in liquid lubricants is covered, including their respective tribological properties in base lubricants, surface modification methods to improve dispersion stability, and lubrication mechanisms; challenges and prospects for 2D materials as lubricant additives are also presented.
This section reviews the advancements in research on graphene materials as lubricant additives, covering the tribological properties of graphene and its derivatives, as well as the performance of graphene-based materials when combined with other substances. Additionally, it discusses potential engineering applications of these materials as lubricant additives, aiming to highlight unresolved challenges and prospects in this area.
| Additives | Size | Base | Concentration | Dispersion stability | Friction test condition | Reduced friction coefficient (%) | Reduced wear (%) | Ref. |
|---|---|---|---|---|---|---|---|---|
| Graphene | 10 μm | PAO2 | 0.05 wt% | A few weeks | Four ball; 120 N, 250 rev per min | 78 | 16 | 38 |
| Graphene | VO | 0.025 mg mL−1 | 45 days | Four balls test | 13 | 9.7 | 42 | |
| Graphene | 100–600 nm | Hydraulic oil | 0.3 wt% | — | UMT-3; steel/steel friction pair, 3 N | 32.4 | 96.9 | 43 |
| Graphene | 100–600 nm | Hydraulic oil | 0.3 wt% | — | UMT-3; steel/copper friction pair, 3 N | 74.8 | 35.8 | 43 |
| Graphene | 0–4 μm | PAO4 | 0.1 mg mL−1 | — | High frequency friction machine (PLINTTE77), 40 N | 37 | 47 | 44 |
| Graphene | 10–12 nm | PAO4 | 0.8 mg mL−1 | — | High frequency friction machine (PLINT TE77), 40 N | 33 | 35 | 44 |
In practical applications, lubricants are exposed to application conditions with different loads, which means that the study of the frictional properties of graphene lubricant additives under different loads is important for their practical applications. MAO et al.43 investigated the tribological behavior of graphene as a lubricant additive for steel/steel and steel/copper friction pairs. They revealed that graphene flakes significantly reduced the coefficient of friction and wear scar depth under low loads due to the formation of a protective tribo-film. Notably, graphene remained excellent tribological properties even under high loads, highlighting its adaptability to diverse operating conditions. This provides valuable insights into optimizing graphene-based lubricants in practical applications, emphasizing the need to tailor additives to specific load requirements.
The efficacy of lubricant additives is markedly contingent upon their particle size and thickness.45 Kong et al.44 systematically analyzed the tribological properties of few-layer graphene (G2) and multilayer graphene (G10) when incorporated into PAO4 base oil. Particularly, G10 was separated into large-particle (G10L) and small-particle (G10S) fractions through centrifugation to investigate the role of particle size. The results showed that G10S achieved the most significant improvements, reducing friction by 37% and wear by 47%. As shown in Fig. 2d, these enhancements are attributed to the smaller particle size of G10S, which provides a larger surface area for interaction and promotes the formation of a continuous, robust tribo-film on the contact surface. Additionally, the multilayer structure of G10S contributed to its superior load-bearing capacity, further reducing friction and wear. These findings underline the importance of optimizing both particle size and layer configuration when designing graphene-based lubricant additives.
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| Fig. 2 (a) Structure of the experimental setup of the frictional pair under reciprocating sliding conditions, (b) microscopic morphology and (c) microstructural features of GO,43 (Reproduced from ref. 43 with permission from Springer Nature, Copyright 2020) and (d) Schematic diagrams of the friction mechanisms of few-layer, multi-layer, large-size, and small-size graphene nanosheets as well as the sliding pair.44 (Reproduced from ref. 44 with permission from Springer Nature, Copyright 2020). | ||
Patel et al.46 extended the study of graphene derivatives by examining three forms of reduced graphene oxide (rGO) as lubricant additives. They said that rGO can significantly enhance lubrication and antiwear performance without altering the physicochemical properties of the base oil. The improved tribological performance was attributed to the rGO's ability to form a low-shear-strength interface, reducing friction, while its structural stability minimized wear. This highlights the importance of tailoring graphene additives to specific requirements, such as optimizing particle size and thickness, to maximize tribological performance. In one word, the cost-effectiveness and customizability of graphene derivatives make them promising candidates for diverse industrial applications, paving the way for innovations in lubrication technology.
The objective of this section is to examine the surface modification of nanoparticles through the formation of covalent bonds with a range of molecular species, including organic acids, silanes, amines, organophosphates, alcohols, polymers, and others.
La et al.49 employed a chemical exfoliation process to prepare graphene nanosheets, which were then subjected to further modification in the presence of an oleic acid surfactant and a sodium dodecyl sulfate (SDS) detergent. The infrared (IR) spectroscopic analysis revealed that all the absorption peaks of the target product were either significantly weaker or almost absent as compared with those of the unmodified counterpart, which indicates that the graphene nanosheets were uniformly wrapped by oleic acid and the bonding between them and oleic acid was ascribed to π–π interactions. The resultant oleic acid-modified graphene nanosheets exhibited good stability in the lubricating oil and were free of sedimentation for more than 30 days therein. Liang et al.50 employed ultrasonic-assisted ball milling to disperse chemically modified multilayer graphene (GR) in the base oil. The modification involved the introduction of oleic acid. The hydrophilic group (–COOH) of oleic acid was grafted onto the surface of GR, and the lipophilic group (long-chain hydrocarbons) was deeply embedded in the base oil. This surface-capped graphene additive demonstrated exceptional tribological performance, including friction reduction, anti-wear properties, and improved anti-corrosion capabilities. What should be pointed out is that, although organic acids as surface modifiers can improve the dispersion stability of graphene nanoparticles in lubricating oils to a certain extent and show good anti-wear and friction reduction properties, most of current studies on organic acid-modified graphene additives focus on short-term laboratory tests and lack of systematic researches on their performances and stability in long-term use.
The amino (–NH2) or other reactive groups in organic amines can form covalent bonds with oxygen-containing functional groups (e.g., hydroxyl, carboxyl) on the graphene surface to enhance its functionalization. For example, octadecyl ethylamine (ODA) was attached to the surface of graphene oxide through a straightforward amination process. The flake ODA–RGO, obtained through the method, proved to be an effective lubricant additive, significantly enhancing the friction-reducing and antiwear capabilities of the lubricant.53 Wu et al.54 were therefore able to attain considerable dispersion stability of graphene in base oils by combining octadecyl amine and bis (cyclohexyl carbodiimide)-chemically modified graphene with an effective dispersant. The dispersant used in the experiments consisted mainly of polyisobutylene succinimide. The modified graphene (0.5 wt%) exhibited a stable dispersion time in PAO6 of approximately 120 days. Furthermore, the combination of modified graphene (0.5 wt%) and the dispersant (1 wt%) resulted in a reduction of approximately 40% in the coefficient of friction and 90% in the depth of wear, in comparison to the base oil.
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| Fig. 3 (a) Schematic of the preparation process of RGO-g-OA, (b) Raman spectra and (c) XRD patterns of GO-g-OA and RGO-g-OA.56 (Reproduced from ref. 56 with permission from Royal Society of Chemistry, Copyright 2019). | ||
In addition to the alkylation of graphene surfaces, some researchers have developed alternative types of surface modifiers with the objective of enhancing the dispersion stability of graphene nanoparticles in lubricants. The use of ionic liquids (ILs) as environmentally friendly improvers and high-performance lubricant additives for graphene modification and the preparation of high-performance graphene lubricants is a promising avenue of research. ILs are considered to possess non-toxicity, good physicochemical and anti-wear properties, which makes them an attractive option for potential applications in this field. Similarly, organophosphorus–phosphorus ionic liquids are miscible in non-polar oils and could be a potential lubricating oil additive due to their three-dimensional quadraternal structure comprising long-chain alkane chains.57 Gan et al.58 devised a method for the synthesis of trihexyltetradecylphosphonium bis(2-ethylhexyl) phosphate modified graphene gel ([P66614] [DEHP]-G) utilizing a straightforward mechanical grinding approach, for the purpose of producing an efficacious high-performance additive. The graphene material, prepared in accordance with the established methodology, demonstrated exceptional thermal stability, dispersibility, and wear resistance even when subjected to elevated loads and temperatures. This material demonstrated exceptional thermal stability, wear resistance, and dispersibility under high loads and temperatures, providing a practical solution for applications in harsh environments. Moreover, Fan et al.59 configured a novel oil-based lubricant additive (DES-GOs) by intercalating graphene oxide with deep eutectic solvents (DES) composed of ethylene glycol and choline chloride. The DES forms strong hydrogen bonds with the GO nanosheets. Precipitation experiments and UV-visible absorption spectroscopy indicated that DES-GOs with a mass ratio of 1
:
3 had high dispersion stability in PEG 200, showing no precipitation even after 120 days; and it exhibited better lubricating performance than PEG 200, due to the high dispersion stability, the formation of a dense tribofilm, and the combined effect of shear stress at the interlayer, are key factors in this process. In view of the considerable variety of DES components and two-dimensional materials, the development of novel DES-functionalised two-dimensional materials as lubricant additives for various base oils under varying working conditions might have significant industrial application potential.
Table 2 lists the modification methods for graphene. A critical evaluation of the above-mentioned approaches demonstrates that ionic liquid modification offers several advantages over alkylation in specific scenarios. Unlike alkyl-functionalized graphene, which relies primarily on long-chain hydrocarbons for stability, IL-modified graphene benefits from strong ionic interactions that enhance both dispersion stability and compatibility with a broader range of lubricating oils, including high-viscosity and polar oils. Additionally, IL-modified graphene often exhibits superior thermal and chemical stability, making it more suitable for extreme operating conditions. For example, Gan et al.58 found that ionic liquid-modified graphene gel exhibited better performance under high-load and high-temperature environments than alkylated graphene. However, alkylation remains advantageous for simpler systems or low-polarity oils whose hydrophobic and lipophilic properties are more critical.
Despite the above-mentioned advances, some challenges still remain for modified graphene. Firstly, the compatibility of modified graphene with various lubricating oils possessing different polarity and viscosity needs to be systematically studied. Current studies often use low-viscosity oils such as PAO6 and PAO4, limiting broader industrial applications. Secondly, the lack of standardization in preparation processes, differences in graphite sources, and variability in surface functional groups contribute to the difficulty in achieving effective and controllable modifications. Further research is required to address these challenges and improve the integration of graphene-based additives into diverse lubrication systems.
| Material | Surface bonding | Base | Concentration | Stability | Ref. | |
|---|---|---|---|---|---|---|
| Organic acid | Graphene | The occurrence of CH2 and CH3 groups with functional groups C O, C–H group indicates that the modified graphene surface is coated with oleic acid |
PAO9 | 0.02% | Excellent dispersion of oleic acid modified graphene in PAO9 | 60 |
| Graphene | Bonding between GNPs and oleic acid is a π–π interaction | HD50 | 0.01 wt% | 30 days | 49 | |
| Multi-layer graphene | The carboxyl functional group of oleic acid undergoes esterification with the hydroxyl group on the surface of GR | PAO6 | 0.2 wt% | Under centrifugation, the concentration of the suspension to which MGR was added was relatively stable | 50 | |
| Organic amine | GO | Oleylamine on the surface of graphene oxide nanosheets due to electrostatic adsorption | 16C | 10 mg L−1 | 51 | |
| RGO | Octadecyl amine (ODA) grafted onto graphene oxide by facile amination | GTL8 | 0.075 mg mL−1 | 2 weeks | 53 | |
| GO | Octadecyl amine and bis (cyclohexyl carbodiimide), branched onto graphene via long alkyl links | PAO6 | 0.5 wt% | 120 days | 54 | |
| Other modification | RGO | Cetyltrimethylammonium bromide organic molecules are wrapped around the graphene surface, and some of the carboxyl groups on the surface are connected by carbon branches | PAO6 | 0.2 wt% | The addition of MRGO particles resulted in a good dispersion stability and a slow settling rate, with a relative concentration of approximately 83%/120 min | 55 |
| RGO | Long-chain alkyl (–CH2 and –CH3) grafts | Synthetic oil | 0.005 wt% | 1 month | 56 | |
| Graphene | The modifier molecules [P66614] [DEHP] and graphene are effectively attached to the graphene surface through van der Waals force interactions. | 150 N | 0.75 wt% | 30 days | 58 |
Graphene modification strategies play a key role in improving its dispersion stability and lubrication performance, and different methods have their own characteristics and application scenarios. Organic acid and alkylation modifications enhance hydrophobicity and lubricity by introducing long-chain molecules, which are suitable for low-viscosity and low-polarity lubricants with low cost and simple preparation process. Organic amine modification provides better compatibility with polar oils by virtue of its amphoteric molecular structure, allowing the formation of self-healing lubricant film during friction process. Ionic liquid modification has wider applicability, due to its strong ionic interactions and excellent thermal stability, which can provide excellent antiwear and lubrication performance under high temperature and pressure environments and is applicable to a wide range of polar and non-polar lubricant systems. Nevertheless, these approaches still face challenges such as long-term dispersion stability, cost control, and environmental friendliness. In future, the optimization of modifier combinations (e.g., combining ionic liquid and organic molecule modification strategies), the development of green preparation processes, and the exploration of the compatibility among modified graphene and lubricants with high viscosity and high polarity should be focused on. This would help to promote the industrialization of graphene-modified materials in a variety of fields.
| Composites | Base | Concentration (wt%) | Test conditions | Tribological properties | Ref. | |
|---|---|---|---|---|---|---|
| Graphene–metal | Ag | Liquid paraffin | 0.1% | Four balls | Reduction in COF and wear spot diameter by 40% and 36% | 62 |
| Load: 392 N | ||||||
| Speed: 1200 rpm | ||||||
| Time: 30 min | ||||||
| Au | PAO6 | 0.1% | Ball-on-disk | Reduction in COF and wear rate by 33.6% and 72.8% compared to those of pure PAO6 oil | 66 | |
| Load: 10 N | ||||||
| Sliding velocity: 0.1 m s−1 | ||||||
| Temperature: 25 °C | ||||||
| Time: 30 min | ||||||
| Cu | PEG | 0.08% | Reciprocating sliding | COF reduced by 40.1%, wear reduced by 47% | 67 | |
| Graphene–metal oxide | ZrO2 | Liquid paraffin | 0.05% | Ball-on-plate | COF and wear rate reduced by 20.7% and 21.5% | 63 |
| Load: 50 N | ||||||
| Speed: 400 rpm | ||||||
| Time: 30 min | ||||||
| CeO2 | PAO40 | 0.15% | Ball-on-disk | FG-based lubricant reduces wear by 40% | 68 | |
| Load: 100–600 N | ||||||
| Frequency: 25 Hz | ||||||
| Sliding velocity: 0.05 m s−1 | ||||||
| Temperature: 25 °C | ||||||
| ZnO | Ester base oil | 0.5% | Four balls | COF further reduced by about 20% relative to ZnO NPs | 69 | |
| Load: 392 N | ||||||
| Speed: 1200 rpm | ||||||
| Time: 1 h | ||||||
| Mn3O4 | L-XBCEA 0 lithium grease | 0.1% | Ball-on-plate | COF and wear depth reduced by 43.5% and 86.1% | 70 | |
| Load: 700 N | ||||||
| Temperature: 25 °C | ||||||
| Time: 1800 s | ||||||
| Graphene–metal sulfide | RGO/FeS2 | Liquid paraffin | 7% | Ball-on-plate | — | 71 |
| Load: 6–30 N | ||||||
| Speed: 100–400 rpm | ||||||
| Room temperature | ||||||
| Time: 10 min | ||||||
| Graphene–non-metal and its compounds | GO/h-BNS | Liquid paraffin | 0.5% | UMT-2 | COF reduction of 41.18% for composite nano-lubricants | 61 |
| Load: 10 N, 40 N | ||||||
| Sliding velocity: 5 mm s−1 or 0.5 mm s−1 | ||||||
| Time: 1 h | ||||||
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| Fig. 4 (a) Schematic diagram of the preparation process of FG/CeO2 nanocomposites, (b) digital photographs of corresponding oil samples two weeks before and after precipitation;68 (Reproduced from ref. 68 with permission from Elsevier, Copyright 2019). (c) Schematic diagram of the preparation of IL-GO/Cu composites; and transmission electron microscopic (TEM) images of (d) GO, (e) IL-GO, (h) Cu, (i) GO/Cu, and (j) and (k) IL-GO/Cu.67 (Reproduced from ref. 67 with permission from Elsevier, Copyright 2021). | ||
Graphene-metal (e.g., Ag, Au, Cu) composites utilize the spherical morphology of metal nanoparticles to convert sliding friction into rolling friction, while the layered structure of graphene provides self-lubricating performance. In this way, graphene and metal act synergistically to form stable lubrication films under high load, high temperature industrial lubrication environments (e.g., heavy machinery and automotive lubrication oils) where friction reduction and anti-wear are highly required. However, the preparation process (e.g., laser irradiation technology) is often complex and costly while the metal particles are prone to oxidation thereby affecting long-term stability.
Apart from metal nanoparticles, oxides are the most common and abundant inorganic substances. Metal oxide nanoparticles (e.g., Fe2O3, CuO, TiO2, Mo3O4, and ZnO) are frequently employed as additives due to their high wear and hardness resistance. This enables the enhancement of lubrication characteristics, as well as extreme pressure and antiwear properties. Graphene oxide and its derivatives are frequently employed as the precursors for the synthesis of graphene–metal oxide nanocomposites.
Zhou and colleagues63 described the preparation of graphene–loaded ZrO2 nanocomposites (ZrO2@GO) by the method of electrostatic self-assembly and investigated their dispersibility and wear-resistant properties as additives to paraffin oil lubricants. The ZrO2@GO nanocomposites, prepared according to the established methodology, exhibited favourable dispersion stability and tribological properties in paraffin oil. This can be attributed to the synergistic effect of the frictional loading of ZrO2 nanoparticles and the formation of a graphene oxide transfer film on the surface of the worn metal. To improve the dispersibility and lubricating capacity of perfluorinated graphene (FG) without affecting its fluorine content, Ma et al.68 prepared hierarchically structured FG/CeO2 nanocomposites using a simple ultrasound-assisted solvent-heat methodology. Under this combined effect of ultrasound and solvent-heat treatment, the CeO2 nanoparticles were observed to be uniformly dispersed on the FG nanosheets, and the relative fluorine content was found to remain largely unaltered following the treatment. The as-prepared nanocomposites demonstrated enhanced antiwear capability and comparatively low oil distribution stability (see Fig. 4a and b). The incorporation of CeO2 nanoparticles did not affect the original extreme pressure properties of FG; however, it did improve the oil distribution stability of FG and significantly enhance its friction-reducing performance under extreme operating loads. The research team led by Ren69 developed a ZnO@graphene core–shell nano-additive. Their findings indicated that the ZnO@graphene hard-core soft-shell nanostructure demonstrated enhanced performance in dynamic friction environments. The synergistic effect between the two components was identified as a key factor contributing to the effective maintenance of the lubricant film's load-bearing capacity and stability. Jin and colleagues70 developed Mn3O4/graphene nanocomposites (Mn3O4/G) as potential lubricant additives using an environmentally friendly hydrothermal method. The nanocomposites were added to L-XBCEA 0 lithium grease and subjected to comparison with a composite grease containing a commercial graphene additive. It was observed that the addition of Mn3O4/G in trace amounts (up to 0.02 wt%) resulted in a notable reduction in the friction coefficient of the grease.
Graphene–metal oxide composites (e.g., CuO, TiO2, ZnO) complement each other through the high thermal conductivity of graphene and the high hardness and wear resistance of metal oxides. Metal oxides form protective lubricant films at the friction interface, which, in synergism with graphene's self-lubricating film, contributes to significantly improving antiwear ability under extreme pressure and high temperature environments. Therefore, graphene–metal oxide composites are suitable for extreme pressure and high temperature lubrication applications, such as the lubrication of aerospace, heavy-duty industrial equipment, and deep-sea equipment.
The importance of metal sulphides as solid lubricants and lubricant additives has been recognised for some time. For example, molybdenum disulphide has been employed extensively as a lubricant additive due to its chemical stability exemplary, mechanical properties and layered structure. Zhang and colleagues71 FeS2/rGO heterojunction nanocomposites were prepared via a hydrothermal method and subsequently investigated for their tribological properties as additives in liquid paraffinic base oils. The authors reported that the FeS2/rGO heterojunction nanocomposites enhanced the tribological properties of paraffinic oil, primarily due to the distinctive laminar structure of FeS2 and rGO in conjunction with the formation of a continuous tribofilm on rubbed metal surfaces.
Graphene–metal sulphide composites (e.g., MoS2 and FeS2) combine the interlayer shear behavior of sulphides with the high strength and lubrication performance of graphene to form a stable solid lubrication film, which is particularly suitable for high temperature and low humidity environments. However, sulphide composites suffer from process complexity and potential sulphur contamination during their preparation.
Notably, as the load increased, the capabilities for reducing friction and preventing wear showed marked improvement. Likewise, hexagonal boron nitride (h-BN), characterized by its ultra-smooth surface, serves as an effective additive in various lubricants, attributed to its weak van der Waals bonds between layers. Samanta et al.61 synthesized h-BNAS@GO nanocomposites by covalently attaching h-BN nanosheets onto the edges or surfaces of graphene oxide nanosheets. When added to paraffin oil, these h-BNAS@GO composites formed a cushioning lubricative barrier at the interface, which diminished interlayer interactions and facilitated the lamellar shearing of contacting surfaces. This resulted in outstanding tribological performance across various loads and sliding speeds (Fig. 5). Remarkable, the h-BNAS@GO composites achieved a reduction in the coefficient of friction by 50.7% at a 10 N load and by 41.18% at a 40 N load.
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| Fig. 5 (a) Step-by-step schematic of covalent grafting of graphene oxide on h-BN nanosheets and variation in coefficient of friction (COF) with sliding time from ball loading macrotribometric studies of 0.5wt% particles in paraffin oil suspension for (b) h-BN, (c) h-BNOH, (d) h-BNAS, and (e) h-BNAS@GO and (f) comparable COF values of the nano lubricants at normal loads of 30, 50, and 80 N with a sliding speed of 0.4 m s−1.61 (Reproduced from ref. 61 with permission from American Chemical Society, Copyright 2020). | ||
Metal oxide composites (e.g., h-BN and SiO2) enhance dispersion stability and lubricant film properties through structural advantages, being particularly suitable for low to medium load and environmentally friendly lubrication applications. However, at extreme temperatures or in corrosive environments, non-metallic oxides may experience performance degradation, which requires to improve their chemical stability thereunder.
Graphene composites show great application potential in the lubrication field, and different composite strategies have their own advantages in friction reduction, antiwear and thermal stability, being suitable for different working conditions. In the future, graphene composites will play an increasingly important role in lubrication. Multi-functional, multi-scale synergistic composites, such as core–shell structures and heterojunction designs, will be developed through material structure design and function optimization. These composites will achieve a comprehensive improvement in tribological properties, dispersion stability and resistance to extreme working conditions. At the same time, the use of green surface modifying agents and new dispersants to enhance the compatibility of materials with different lubricants, and the development of low-cost, low-pollution scale preparation processes will further promote their industrial applications. In addition, it is imperative to explore adaptive and smart response materials, expand their applications in extreme environments and high-end equipment, and provide efficient and sustainable lubrication solutions for aerospace, heavy machinery and green engineering. With the deepening of interdisciplinary cooperation and the advancement of technology standardization, graphene composites are expected to achieve large-scale applications in the field of multidisciplinary lubrication engineering, and help the lubricant industry's innovation and sustainable development.
Xie et al.80 investigated the lubricating effects of graphene and graphene oxide in aqueous solutions, discovering that the optimal lubrication was achieved with 0.5 wt% graphene oxide (Fig. 6), and corresponding COF and wear rate in graphene oxide aqueous solution decreased by 77.5% and 90%, respectively, being superior to graphene nanofluid. Singh et al.81 explored the lubrication potential of graphene oxide aqueous dispersions for self-mated stainless steel tribo-pairs and observed that, at an optimal concentration of 0.1 wt%, the coefficient of friction dropped from 0.56 (with pure water) to 0.12, while the wear rate decreased by 68%. However, when the concentration of graphene oxide in water was too high, the particles tended to agglomerate on the friction surface, decreasing its smoothness and leading to abrasive wear, thereby diminishing the lubrication effectiveness.82 In practice, the concentration of graphene oxide used as an additive in aqueous lubricants rarely exceeds 1 wt%, as higher concentrations cause the graphene oxide solution to lose its homogeneous dispersion over extended storage. This non-uniform dispersion results in particle accumulation on the wear track, contributing to abrasive wear.
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| Fig. 6 (a) Effect of nanoparticle concentration as a water lubrication additive on the average coefficient of friction, (b) effect of nanoparticle concentration on the average wear rate, (c) sliding to lubrication film rupture time and (d) Average time to lubrication film failure.80 (Reproduced from ref. 80 with permission from American MDPI, Copyright 2018). | ||
The high concentration of oxygen-containing functional groups in graphene oxide makes its structure highly sensitive to the protonation effect, and thus to pH levels. This sensitivity impacts its macroscopic properties, as pH variations significantly influence the factors that determine GO's lubrication performance, including dispersibility, lateral size, wettability, and interfacial characteristics. Prior investigation83 has shown that the oxygen-containing functional groups on graphene oxide, particularly carboxyl groups, display varying levels of hydrophilicity depending on the pH environment. An alkaline environment promotes better dispersion of graphene oxide in water, as deprotonation of these functional groups increases electrostatic repulsion between graphene oxide sheets, reducing their tendency to aggregate. This even distribution of graphene oxide on metal surfaces enhances lubrication efficiency. Additionally, alkaline graphene oxide dispersions allow for a higher concentration limit, which directly correlates with improved lubrication performance. Meng et al.84 observed that an alkaline graphene oxide suspension (pH = 9), adjusted with triethanolamine, exhibited superior lubrication on strip surfaces during cold rolling. Compared to a graphene oxide suspension at pH = 2.8, the pH = 9 solution reduced the coefficient of friction, wear scar diameter, and minimum rolled thickness of the strip by 28.6%, 21.6%, and 10.84%, respectively. The researchers attributed this improvement to the enhanced dispersion and smaller particle size of graphene oxide in the alkaline suspension, which allowed the flakes to penetrate the contact area between roll bands, forming a thin, efficient adsorption film that minimized friction and wear in the sliding interface. Whatever, the actual lubrication properties need to be considered in detail for the operating conditions. In addition to tribological properties, other effects, such as corrosion and safety, also need to be considered.
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| Fig. 7 (a) Preparation of fluorinated graphene oxide, (b) FTIR spectra of GO, Fr-GO and FGO, (c) their Raman spectra,86 (Reproduced from ref. 86 with permission from Elsevier, Copyright 2019). (d) Schematic diagram of the microwave-assisted substitution mechanism of FG with hydroxyl groups, (e) TEM and corresponding HRTEM images of FG as well as (f) TEM images and corresponding EDX spectrum of HOFG-4.87 (Reproduced from ref. 87 with permission from Elsevier, Copyright 2021). | ||
The interfacial activity and lubrication performance of graphene oxide vary depending on the introduced structure. Yang et al.88 explored the effects of the branched chain lengths of graphene on its microstructure, physicochemical properties, and lubrication performance. They adopted alkylamines with different branching lengths (C = 0, 4, and 8) to functionalize the edges of graphene (GO-0, GO-4, and GO-8), obtaining various graphene oxide composites. A comprehensive study on the correlation between graphene's molecular structure and its physicochemical behaviors revealed that wrinkling in graphene oxide composites occurs due to a reduction in intermolecular hydrogen bonding and an increase in the length of branched chains. It was found that a moderate branched chain length (C = 4) optimized lubrication performance in modified graphene oxide, while the composite with the shortest branch chain (C = 0) demonstrated superior interfacial properties.
Despite of the excellent lubricating performance of graphene oxide, its carboxyl groups often may result in the formation of dispersions at a low pH at which corrosion must be considered for graphene oxide as the lubricant additive.89 Sun et al.90 synthesized triethanolamine-modified graphene oxide (TMGO) through a high-temperature reaction between triethanolamine and GO. Their findings showed that 0.1 wt% TMGO was more effective than 0.1 wt% GO in reducing both the average coefficient of friction and wear scar diameter, while also avoiding corrosion on the metal surface.
The use of inorganic nanoparticles in water-based lubrication systems has been widely researched, with a range of nanoparticles—such as different oxides and carbon-based materials—employed as lubricants. Beyond their exceptional friction-reducing and anti-wear capabilities, these inorganic nanoparticles adhere effectively to tribofilms, contributing to self-repair of worn surfaces and enhancing heat transfer functions. Table 4 summarizes some studies on graphene composites as water lubrication additives.
| Composites | Lubrication system | Concentration | Test conditions | COF or WSD | Ref. | ||
|---|---|---|---|---|---|---|---|
| Graphene composites | Graphene–carbon nanoparticles | GO/ND | Aqueous solution | 0.1 wt%, 0.5 wt% | Ball on plate | COF = 0.03 | 91 |
| Load: 0.005–0.08 N | |||||||
| Velocity: 0.0004 m s−1 | |||||||
| Temperature: 25 °C | |||||||
| g-C3N4/GO | Aqueous solution | 0.06 wt%; g-C3N4: GO ratio = 1 : 1 |
Ball on plate | 37% reduction in COF (from 0.39 to 0.25); 19.6% reduction in WSD | 92 | ||
| Load: 10–35 N | |||||||
| Velocity: 0.0025–0.0125 m s−1 | |||||||
| Temperature: 25 °C | |||||||
| Graphene–Nonmetal Oxide | GO/SiO2 | Mixed aqueous solution (70 wt% H2O) | 0.16 wt% | Block on ring | 50% reduction in COF (from 0.52 to 0.26); 38% reduction in Ra of lapped surface | 93 | |
| Load: 20 N | |||||||
| Velocity: 0.02 m s−1 | |||||||
| Temperature: RT | |||||||
| GO/SiO2 | Aqueous solution | 0.02 wt%, 0.50 wt% | Four balls | Almost 30% reduction in COF (from 0.11 to 0.07); almost 15% reduction in wear scar diameter | 94 | ||
| Load: 294 N | |||||||
| Velocity: 1200 rpm | |||||||
| Temperature: 25 °C | |||||||
| Graphene–metal and its compounds | GO–Ag | Aqueous solution | 0.2 wt% | Ball-on-plate | Improvements in friction reduction and wear resistance by 52.2% and 54.2% | 95 | |
| Load: 3 N | |||||||
| Velocity: 150 rpm | |||||||
| GO–Al2O3 | Aqueous solution | 0.06 wt%; GO/Al2O3 ratio = 1 : 1 |
Block on ring | 66% reduction in COF (from 0.53 to 0.19); 64% improvement in surface finish | 96 | ||
| Load: 10–20 N | |||||||
| Velocity: 0.01 m s−1 | |||||||
| Temperature: 20–25 °C | |||||||
| GO–Fe3O4 | Aqueous solution | 0.7 wt% | Four balls | The coefficient of friction and wear scar diameter were reduced by 33.6% and 32.3% compared with base fluid | 97 | ||
| Load: 392 N | |||||||
| Velocity: 1200 rpm | |||||||
| Temperature: 20 °C | |||||||
| Graphene-Others | MBS–GO | Aqueous solution | 0.5 wt%; mass ratio of GO to MBS = 60 : 40 |
Ball-on-plate | Reductions in coefficient of friction (69.7%) and wear volume (60.5%) than in water | 98 | |
| Load: 10–40 N | |||||||
| Sliding speed: 50 mm s−1 | |||||||
| Frequency: 5 Hz | |||||||
| GO-PTFE | Aqueous solution | 0.6 wt% | Ball-on-disk | The coefficient of friction and wear rate were reduced by 77% and 2 orders of magnitude | 99 | ||
| Load: (1–20 N) | |||||||
| Temperature 25 ± 2 °C |
The combination of graphene oxide–carbon nanoparticles has the potential to be an environmentally friendly lubricant, and its superior lubricating performance and non-toxic and environmentally friendly characteristics make it promising for a wide range of applications.
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| Fig. 8 (a) Schematic diagram of positively charged modified graphene oxide sheets, (b) schematic diagram of electrostatic encapsulation of polytetrafluoroethylene, (c) schematic diagram of tribological tests, (d) COF versus sliding time, (e) wear rate under lubrication of pure water as well as water with PTFE, GO and GO@PTFE lubricant at a concentration of 0.6 wt% at 10 N and 2 cm s−1, as well as COF and wear rate under different additive (f), load (g) and sliding velocity (h).99 (Reproduced from ref. 99 with permission from Elsevier, Copyright 2022). | ||
Currently, graphene has gradually entered the industrial lubricant market due to its excellent friction reduction and anti-wear properties, especially in high-end applications (e.g. aerospace, automotive engines). However, pristine graphene is highly chemically stable, and its two-dimensional layered structure and strong C–C bonds make it significantly more resistant to oxidation and chemical degradation. In other words, graphene is difficult to be degraded under natural conditions, and undegraded graphene may cause contamination in soils and water bodies. Therefore, it is important to research and develop graphene degradation accelerators (e.g., bio-enzymatic or photochemical-based methods) to shorten the time of its environmental degradation. In this aspect, making use of recycling and reutilization technologies (e.g. centrifugal recycling or filtration separation) is particularly important, while reducing the unit cost of graphene through large-scale production will enable its use more widely in mid-market applications (e.g., industrial lubrication systems).
Graphene oxide is an ideal lubricant in water lubrication, because of its good water dispersibility and reactivity ascribed to abundant oxygen. At present, there are relatively few reports on the adsorption and shear dynamic processes of graphene oxide in water lubrication. Most of the studies focused on pure graphene or graphene–lubricant composite systems in oil lubrication condition, largely because of the complexity of graphene oxide-water system and the interaction between graphene and water making it more challenging to model and simulate. In this sense, graphene composites used in water-lubricated condition should be the focus of future research; and the synergistic effect of graphene with other materials should be considered to develop more efficient graphene lubrication additives. In summary, despite existing challenges, graphene-based materials hold a promising future in tribology. As insights into the lubrication mechanisms and structure of graphene oxide deepen, its application will become increasingly efficient.
The morphology of MoS2 nanoparticles affects their anti-wear and friction-reduction properties. As shown in Fig. 9, there are some differences in the tribological properties of flower-like, microsphere-like and nanosheet-like MoS2 nanoparticles dispersed in liquid paraffin. Ball-and-disk friction and wear tests demonstrated that all samples effectively improved the tribological properties of liquid paraffin, with MoS2 nanosheets performing particularly well under heavy loads. This performance is attributed to the ability of two-dimensional MoS2 to exfoliate into ultrathin sheets and nanofragments. Similarly, ultrathin MoS2 (5 nm thick), synthesized through solid-phase reaction, showed remarkable friction-reducing and anti-wear effects in base oils. These benefits result from the diffusion of MoS2 nanosheets into the friction zone and the development of a continuous tribofilm on the contact surface.107
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| Fig. 9 Scanning electron microscopy (SEM) and TEM images of as-prepared MoS2 nanoparticles with floral (a)–(d), micro-spherical (e)–(h), and sheet-like (i)–(l) morphologies.107 (Reproduced from ref. 107 with permission from Elsevier, Copyright 2017). | ||
Structural defects have been reported to be more important in friction film formation and friction reduction than size and morphology, as they promote the shedding of molybdenum disulfide nanoparticles.108,109 Researchers have investigated the behaviour of individual molybdenum disulphide nanoparticle under pressure and shear by in situ TEM characterization, providing insights into the atomic mechanisms of interlayer tribology in layered materials.110
Compared to MoS2 additives, WS2 nano-lubricants have higher thermal stability and endurance, providing better improvement in tribological properties. In the recent past, researchers have investigated the lubricating performance of WS2 as an additive and found that it sustains excellent lubrication across a broad temperature range, from −273 °C to 425 °C, outperforming many traditional lubricants.111–113 The tribological performance of WS2 additives in base oils is also influenced by their particle size and morphological characteristics. Hu et al.114 explored the tribological characteristics of both laminar and spherical WS2 when used as lubricant additives in POA6, examining their behavior under different loads and sliding speeds. The laminar form of WS2, due to its layered structure, allows layers to slip easily across each other, which contributes to a reduction in the coefficient of friction. In contrast, the spherical WS2 particles act similarly to “micro-bearings,” transforming sliding friction on the contact surface into rolling friction. This shift not only decreases the COF but also enhances the tribological performance of the base oil.
In terms of various methods for preparing stable nano-lubricants, the surface modification of MX2 with oleylamine or oleic acid is the most common one. Yi et al.116 synthesized two-dimensional MoS2 nanosheets using a simple solvothermal method with oleylamine as the reaction solvent. The as-growing MoS2 grains were encapsulated by oleylamine molecules, and the resultant oleylamine-modified MoS2 nanosheets demonstrated good dispersion stability in paraffin oil and exhibited enhanced friction-reducing and anti-wear properties. At 100 °C, the ultrathin MoS2 nanosheets, used as additives in SAE10W40 engine lubricating oil, significantly reduced the coefficient of friction by 41.9% and wear rate by 18.2%.117
In our group's previous studies,118 a liquid-phase technique was employed to encapsulate tungsten disulfide (WS2) nanosheets with oleic acid at a moderately low temperature of 200 °C, enhancing their solubility in organic lubricating base oils. As illustrated in Fig. 10, the incorporation of OA-coated WS2 nanosheets into PAO6 base oil resulted in a marked improvement in the lubricant's tribological performance at elevated temperatures. The OA-modified WS2 nanosheets, when used as lubricant additives, exhibited superior tribological properties compared to ZDDP, performing effectively at both room temperature and elevated temperatures of up to 300 °C. To further enhance the tribological characteristics of WS2 nanoparticles, we conducted dual-surface modification with oleic acid and dodecyl maleic anhydride ester.119 The dual-surface modification substantially enhanced the dispersion stability of WS2 nanoparticles in synthetic ester base oil, improving their overall compatibility. When added to diisooctyl sebacate base oil, these modified WS2 nanoparticles demonstrated outstanding friction-reducing and anti-wear properties across a temperature range from room temperature up to 150 °C.
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| Fig. 10 (a) Preparation of oleic acid modified WS2 nanosheets; (b) TEM image of modified WS2 nanosheets; (c) coefficient of friction of steel ball contact under lubrication of PAO6 and PAO6 with 1.0 wt% of OA-modified WS2 nanosheets at different temperatures and (d) wear scar diameter.118 (Reproduced from ref. 118 with permission from Elsevier, Copyright 2019). | ||
Wu et al.120 employed oleic acid diethanolamine borate (ODAB) to modify MoS2 nanosheets, resulting in ODAB–MoS2 nanosheets with enhanced dispersion and stability within the base oil and superior tribological properties compared to unmodified MoS2. Similarly, Guo et al.121 investigated the effects of oleic acid and ionic liquids as surfactants in ZnO and WS2 nanofluids. Their findings indicated that phosphate-based ionic liquids provided long-term stability as surfactants. However, adding phosphonate ionic liquids alone did not enhance the tribological properties of the nanofluids. In contrast, the inclusion of oleic acid as a surfactant effectively reduced friction and wear in both ZnO and WS2 nanofluids. SEM analysis further revealed that the oleic acid surfactant formed a protective coating on the disk surface, minimizing friction and wear.
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| Fig. 11 (a) Schematic of synthesis of WS2–PDA–Cu as well as (b) coefficient of friction and wear volume (c) of the disks lubricated by PAG containing different additives (load, 100 N; temperature, 150 °C; stroke, 1 mm; frequency, 25 Hz).122 (Reproduced from ref122 with permission from Royal Society of Chemistry, Copyright 2019). | ||
Zuzanna Bojarska et al.124 utilized a jet reactor to deposit MoS2 nanoparticles onto carbon-based graphene oxide surfaces, creating hybrid materials that significantly improved the rheological and tribological characteristics of engine oils. At temperatures above 0 °C, the incorporation of MoS2-based nanomaterials resulted in up to a 55% reduction in the friction coefficient of the engine oil. Gong et al.125 applied MoS2 nanoparticles onto graphene sheets, forming MoS2/GO nanocomposites that enhanced the thermal conductivity and viscoelasticity of PAO base oil. The addition of these nanocomposites significantly boosted the base oil's friction-reducing and anti-wear properties at temperatures ranging from 50 °C to 100 °C and under loads of 25–100 N. This approach offers a promising pathway for leveraging MoS2 as a lubricant additive in high-temperature applications. Xin et al.126 prepared graphene oxide/nanometer molybdenum disulfide (GMS) composite with self-lubricating and anti-wear properties. GMS hybrids had the high mechanical strength of graphene oxide and the excellent toughness of nanoscale molybdenum disulfide. The graphene oxide/molybdenum disulfide nanocomposite could be stably and uniformly dispersed in gear oil. As a gear oil additive, it exhibited excellent tribological properties, reducing the coefficient of friction by ∼16.7% and wear rate by 80%. Zheng et al.127 prepared a novel composite material of graphene anchored with WS2 nanoparticles (WS2/GP). Using a UMT-2 ball-on-plate tribometer, they found that the oil with WS2/GP (0.02%-0.04 wt%) exhibited significant lubricating performance and was able to reduce the coefficient of friction and wear rate by 70.2% and 65.8%, being superior to single nanomaterials GP or WS2 nanoparticles and the base oil with physically mixed nano-WS2 and GP. Ajay Chouhan et al.128 introduced an efficient synthesis method for ZnO-modified reduced graphene oxide/MoS2 (Gr–MS–Zn) nanosheets, which improved the stable dispersion of Gr–MS–Zn within fully formulated engine oil. Incorporating a small amount of Gr–MS–Zn nanomaterial as an additive in engine oil notably enhanced the tribological performance of steel-steel friction pairs.
The standout in the MoS2 family, fullerene-like MoS2 (IF-MoS2), featuring a uniquely curved hexagonal S–Mo–S plane, has been attracting growing interest due to its exceptionally low friction coefficient compared to traditional hexagonal MoS2 structures. IF-MoS2 exhibits a hollow morphology with a shell thickness of approximately 15 nm, where the MoS2 layers maintain an ideal layered arrangement. This hollow, fullerene-like architecture is anticipated to provide outstanding tribological performance.129 Inspired by the innovative hollow structure of IF-MoS2 and the favorable weak interaction between MoS2 and graphene for reducing friction and enhancing anti-wear performance, Wu et al.130 synthesized hollow IF-MoS2/reduced graphene oxide (HIF-MoS2/RGO) nanocomposites via a hydrothermal method. The tribological properties of these HIF-MoS2/RGO nanocomposites were investigated by incorporating them into ionic lubricating grease. As illustrated in Fig. 12(c) and (d), the HIF-MoS2/RGO nanocomposites demonstrated superior anti-wear performance compared to commercial MoS2 nanoparticles, RGO, and both the individual and physically blended forms of HIF-MoS2, particularly under high-load conditions. Under pressures of 3 GPa, the wear reduction achieved by the HIF-MoS2/RGO-enhanced grease reached an impressive 96%. Furthermore, the functionalized grease maintained a lower and more stable coefficient of friction at 3 GPa.
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| Fig. 12 (a) Schematic diagram of the formation of HIF-MoS2/RGO heterostructure, (a)–(f) TEM images of HIF-MoS2/0.46RGO at different magnifications; (g)–(k) EDS element distributions, (l) and (m) wear volume of the disk and wear scar diameter of the ball under the lubrication of grease with different additives at 3 GPa load.130 (Reproduced from ref. 130 with permission from Elsevier, Copyright 2018). | ||
Currently available researches on two-dimensional heterostructures as lubricant additives provide a new direction for liquid lubricant applications. Continued research is needed to refine the compatibility of 2D materials with different lubricating oils and to develop methods for controlled and effective surface modifications.
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| Fig. 13 (a) TEM image and (b) Elements distribution detected by TEM; (c) High-resolution TEM image of MM2; (d) and (e) Corresponding IFFT images and profiles inside the rectangular area of the HR-TEM image; (f) COF curves as a function of friction time, (g) average COF and wear scar diameter under the lubrication of different oil samples, and (h) COF curves with the lubrication of various oil samples under different loads; 2D, 3D, and roughness profiles of the worn surfaces lubricated with different additives in PAO oil (60 min, 392 N): (i) PAO, (j) PAO-MSH, (k) PAO-MM1, (l) PAO-MM2, (m) PAO-MM3, and (n) PAO-MM4.132 (Reproduced from ref. 132 with permission from Elsevier, Copyright 2022). | ||
TMDSs are typically used in lubricants at low concentrations (0.1%-1.0 wt%) and exhibit excellent friction reduction and antiwear properties under high loads and high temperatures, significantly reducing equipment wear and energy consumption. TMDSs are synthesized by mechanical stripping, pyrolysis and chemical vapour deposition (CVD), which are mature, low-cost and industrially available, and suitable for a wide range of lubrication scenarios, including high temperature, high pressure and extreme conditions. However, in acidic or reducing environments, TMDSs may release trace metal ions (e.g., Mo6+, W6+) which are potential threats to ecosystem and human health, and high-performance applications (e.g., functionalized TMDSs) may increase costs. In this sense, it is important to develop technologies for recyclable TMDSs so as to reduce the accumulation of material residues in the environment. Besides, it is imperative to carry out prolonged testing of TMDSs in a variety of industrial lubrication scenarios (e.g. high temperature and high-pressure conditions) so as to optimize their formulations and validate their economics, achieving a better balance between environmental impact and economics.
Although there is increasing interest in utilizing 2D materials for achieving macro-scale super-lubrication, research on the use of MX2 materials in this area remains limited. Consequently, prioritizing the exploration of MX2 materials for super-lubrication applications is essential for future research.
| Ti3AlC2 + 3HF = AlF3 + 3/2H2 + Ti3C2 | (1) |
| Ti3C2 + 2H2O = Ti3C2(OH)2 + H2 | (2) |
| Ti3C2 + 2HF = Ti3C2F2 + H2 | (3) |
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| Fig. 14 Schematic diagram of the stripping process of Ti3AlC2.135 (Reproduced from ref. 135 with permission from MDPI, Copyright 2021). | ||
The shear strength between Ti3C2Tx MXene sheets is relatively low, allowing the atomic layers to easily slide. Additionally, MXenes tend to adsorb onto the surfaces of friction pairs, reducing wear. Therefore, Ti3C2Tx MXenes have potential applications in the field of tribology.138,139
Most of the research activities related to the application of synthesized hydrophilic MXene nanosheets in hydrophobic base oils have focused on exploring the optimal MXene concentration. Boidi G et al.142 conducted ball-and-disk testing of multilayer Ti3C2Tx MXene nanosheets as PAO additives at different speeds, temperatures, loads, slip-roll ratios, and MXene concentrations (0.5 and 3 wt%) to evaluate their performance under a wide range of experimental conditions. In most cases, the multilayer Ti3C2Tx MXenes (3 wt%) significantly reduced the coefficient of friction. Under severe conditions (higher loads, higher sliding ratios and higher temperatures), which lead to reduced film thickness and harsher contact, MXenes significantly reduced friction by about 30%. Therefore, multilayer Ti3C2Tx MXene nanosheets show good potential as lubricant additives for components operating under harsh and changing conditions.
Existing studies have shown that MXenes (Ti3C2Tx) as lubricant additives in different base oils have significant friction reduction and antiwear properties under varying operation conditions. In terms of MXene-based tribological applications, such as degradation over time, particle fragmentation, agglomeration, oxidation in different mediums, variations in specific temperatures or pressures, the possible reactions between MXene flakes and the influences of structural defects have not been well characterized yet. The degree of exfoliation, the number of layers and the distribution of surface groups of MXenes vary in different preparation processes, which directly affects their lubrication performance. To address this issue, researchers need to develop advanced material characterization facilities and techniques; and they also need to establish standardized methods for the preparation of MXenes in order to ensure the reproducibility of research results. At the same time, it is critical to conduct larger scale tests under operating conditions, especially for application evaluation on industrial grade equipment, and to study the stability and wear control effects of MXenes lubrication films under long-term operation. Based on standardized experiments, optimized dispersion technology and industrial validation, MXenes would be expected to become the next generation of high-performance lubricant additives, providing a reliable solution for industrial friction and wear control.
Feng et al.144 developed a method for chemically modifying 2D Ti3C2 MXene materials using tetrabutyl phosphoric acid (TDPA). The modification involves a condensation reaction between the phosphoric groups on the Ti3C2 surface and hydroxyl groups, represented by the reaction of Ti3C2–OH + R–P–OH → Ti3C2–O–P + H2O (Fig. 15(a)) resulting in modified Ti3C2 nanosheets. Fig. 15(b) demonstrates that the modified material exhibits good dispersion stability in castor oil. During lubrication, TDPA–Ti3C2 was deposited and adsorbed on the friction surfaces to form a physical transfer film, thereby preventing the direct contact between friction pairs and effectively enhancing the lubricant's performance (Fig. 15(c) and (d)). In terms of the lubrication mechanism, Ti3C2 directly added as a solid lubricant additive in castor oil tends to clump or deposit, resulting in poor lubrication effect (Fig. 15(e)). Following TDPA grafting, the long-chain alkyl phosphoric acid can integrate into the oil molecules, establishing effective binding with them. Moreover, phosphoric acid molecules intercalate within the 2D layers, leading to an expansion of the nanosheets' interlayer spacing, which further enhances interactions between the oil molecules and nanosheets. The uniform dispersion of TDPA-modified within castor oil facilitates the lubricant's access to the frictional interface, creating a consistent lubrication film over the contact area. This film prevents direct contact between frictional surfaces, significantly reducing wear and friction between them.
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| Fig. 15 (a) Schematic diagram of TDPA grafted Ti3C2, (b) photographs of castor oil with different mass concentrations of nano-additives at different time and the Tyndall effect of castor oil with 0.1% TDPA–Ti3C2, (c) mean friction coefficient of castor oil, castor oil with 0.1 wt% Ti3C2 and castor oil with 0.1 wt% TDPA–Ti3C2, (d) average wear rate of castor oil, castor oil containing 0.1 wt% Ti3C2 and castor oil containing 0.1 wt% TDPA–Ti3C2, and (e) lubrication mechanism diagram.144 (Reproduced from ref144 with permission from Elsevier, Copyright 2021). | ||
Gang et al.145 proposed a multi-layer MXene exfoliation strategy based on water-assisted intercalation. MXenes and TDPA@MXene sheets were prepared using chemical etching and TDPA as lubricant oil additive. To assess the impact of the additive on the lubricants' physicochemical properties, the particle size distribution and zeta potential of the prepared samples were analyzed. Findings revealed that TDPA grafting improved the compatibility of MXenes with PAO8, attributed to the presence of long-chain alkyl phosphoric acid on the MXene surface. Consequently, the stability of the PAO8-TDPA@MXene mixture was enhanced, indicating substantial potential for improving the tribological performance of base oils. Functionalizing Ti3C2Tx nanosheets with TDPA expanded the interlayer spacing and enhanced their dispersion in oil, facilitating the formation of a lubricant film within the contact area. As a lubricant additive, these delaminated MXene layers, with fewer stacked sheets, are more capable of establishing a continuous tribofilm, thereby improving tribological performance. The creation of durable MXene tribofilms with sustained anti-wear properties is vital for enabling the energy-efficient functioning of mechanical systems.146
MXenes can undergo functionalization with various molecular structures. For instance, Guo et al.147 developed a fluorinated MXene by modifying its surface with a fluoropolymer. This tailored MXene exhibited excellent dispersion in a fluorinated lubricant, PFPE, and effectively enhanced the anti-wear performance of PFPE in steel/steel contact applications.
A comparative evaluation of Mexeen material properties and modification strategies is presented in Table 5. Through targeted modification strategies (e.g., TDPA functionalization, fluoropolymer modification, and water-assisted stripping), the dispersibility, lubrication performance, and environmental adaptability of MXene were significantly enhanced. At the same time, these modification strategies can effectively solve the problems of agglomeration and sedimentation by enlarging the MXene layer spacing, enhancing its compatibility with oil molecules, and promoting the formation of lubricant film.
In practical use, the modification strategies are selected for different working conditions. For example, TDPA functionalization can be preferred in normal lubricants, while fluoropolymer-modified MXene is more advantageous under extreme conditions such as high temperature and high pressure. For promoting the large-scale application of modified MXene in real industry, it is essential to optimize the path to industrialization by simplifying the stripping and modification process and reducing the material cost. In terms of long-term performance research of modified MXene, it is imperative to evaluate its long-term stability, heat resistance and anti-wear performance under complex lubrication conditions so as to ensure its reliability. Furthermore, with a view to green lubrication technology development, it needs to explore more environmentally friendly modification methods to reduce the potential impact of MXene lubricant materials on the environment and promote their sustainable application.
| Materials | Modification method | Dispersion stability | Lubricating properties | Conditions of application | limitations | Ref. |
|---|---|---|---|---|---|---|
| Ti3C2 | No modification | Poor, easily agglomerated or settled | Limited friction reduction and anti-wear properties | General lubricant environment | Poor lubrication due to agglomeration | 140 and 143 |
| TDPA modified Ti3C2 | TDPA condensation reaction | High, long-chain alkyls enhance dispersion | Excellent, significantly reduced coefficient of friction and wear | Castor oil, low temperature, low load | Extreme environmental stability needs further study | 144 |
| Stripping + TDPA modification | Water-assisted stripping + TDPA modification | High, stripping reduces sheet stacking | Excellent, layer spacing expanded to form a lubricating film | PAO8, low temperature, medium load | Complex process, long-term stability needs to be verified | 145 |
| Fluorinated MXene | Very high, suitable for perfluorinated lubrication systems | Excellent, high chemical and high temperature resistance | Excellent, high chemical and high temperature resistance | High temperature, high load, extreme working conditions | High cost and environmental impact issues | 147 |
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| Fig. 16 FIB-TEM analysis of the formed tribofilm on the worn surface lubricated by the lubricant containing C12PA-MXene@Fe3O4. (a) Cross-sectional TEM image of the tribofilm, (b) high angle annual dark field (HAADF) image with corresponding element mapping images of region 1 indicated in a, (c) EDS line-scan (along the direction marked in a) analyses of line 1, (d) and (e) cross-sectional HR-TEM images of the tribofilm, and (f) lubrication mechanism of the lubricant containing C12PA-MXene@Fe3O4.149 (Reproduced from ref. 149 with permission from Elsevier, Copyright 2025). | ||
MXene@Fe3O4 composites achieve recyclable functionality while maintaining excellent antiwear and friction reduction properties. The Fe3O4 nanoparticles not only extend the MXene layer spacing but also provide added value through magnetism. However, its improvement in friction-reducing ability is slightly lower than that of Cu particles. In practice, MXene@Cu is more suitable for high thermal conductivity and high load lubrication scenarios, while MXene@Fe3O4 is more sustainable and economically viable for industrial recirculating lubrication systems due to its good recyclability.
Nitrogen-doped carbon quantum dots (NCQDs) serve as lubricant additives with a singular tribological mechanism, and their surface is challenging to functionalize. Thus, combining NCQDs with two-dimensional layered materials presents a promising strategy to enhance lubrication performance and improve interfacial bonding behavior. Wang et al.150 took advantage of the affinity of the active groups on the surface of Ti3C2Tx to assemble NCQDs onto the layered structure of Ti3C2Tx. The NCQDs@Ti3C2Tx was dispersed in base oils sunflower oil and PAO10 and their tribological properties were evaluated. As shown in Fig. 17, NCQDs@Ti3C2Tx dispersed in the base oils had significant friction-reduction and antiwear properties. Compared with NCQDs as lubricant additives, NCQDs@Ti3C2Tx composites can exert synergistic lubrication effect and participate in tribochemical reactions, resulting in the formation of transfer films between surfaces, which provides the composites of zero-dimensional and two-dimensional materials with good prospect in engineering. Moreover, optimizing the microstructure of MXene in the base oil is also an effective strategy to improve its stable dispersion in lubricant base oil. For example, compared to multilayer MXenes, few-layer MXenes have better dispersion, due to enlarged interlayer spacing, weakened interlayer interactions, improved dispersive stability, and enhanced formation of protective film. Cui et al.151 successfully synthesized carbon dots functionalized with catechol moieties by using a pulsed laser for irradiation of tannic acid in acetone. By leveraging chemical bonding between the catechol groups in carbon dots and Ti–OH groups grafted onto the MXene surface, researchers synthesized MXene@CDs hybrids. These carbon dots expanded the layer spacing of MXene nanosheets, reducing self-stacking and facilitating smoother interlayer sliding. As an oil-based lubrication additive, MXene@CDs demonstrated remarkable performance by lowering the coefficient of friction from 0.58 (for PAO10) to 0.1 and reducing wear volume by 91.3%. The unique intercalated structure of MXene@CDs, driven by shear-inducing and self-healing mechanisms, enabled the formation of a protective film during friction. This film minimized the contact area of the frictional surfaces and eliminated the substrate's polishing effect, thereby achieving a synergistic lubrication effect.
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| Fig. 17 (a) Friction curves and (d) average coefficient of friction and wear track widths at 0.010–0.125% additive concentration, (b) friction curves and (e) average coefficient of friction and wear track widths under different loads (1–3 N), (c) friction curves and (f) average coefficient of friction and wear track width at 100–400 rpm, (g) friction curves and (h) average coefficient of friction and wear track width at 0.010–0.125% additive concentration, (j) friction curves and (k) average coefficient of friction and wear track width under different loads (0.5–2.5 N), (i) friction curves and (l) average coefficient of friction and wear track width at 100–400 rpm.150 (Reproduced from ref. 150 with permission from Elsevier, Copyright 2023). | ||
Polytetrafluoroethylene (PTFE) is regarded as a highly promising material for lubricant additives due to its exceptional hardness and thermal stability. Cui et al.152 prepared MXene@mPTFE composites by loading hydrogen-bonded phenolic resin-modified PTFE (mPTFE) onto MXene nanosheets. The synthesized MXene@mPTFE composites, composed of layered MXene combined with spherical PTFE particles, represent a multi-scale material integration, as illustrated in Fig. 18(a). The unique multi-component structure of MXene@mPTFE minimizes MXene's self-aggregation while achieves a lower COF as well as good antiwear ability and high load-bearing capacity (Fig. 18((b) and (c)), attributed to multiple lubrication mechanisms. The high hardness and high thermal stability of mPTFE play a key role in enhancing the overall material properties. Multi-scale designs (e.g., MXene@mPTFE) are more flexible than single-scale (e.g., MXene@Cu) composites, adapting to a wide range of operating conditions. However, such complex designs also bring increased preparation costs and technical difficulties, limiting large-scale applications.
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| Fig. 18 (a) Preparation process of MXene@mPTFE, (b) COF variation curves of PAO6, mPTFE, MXene and MXene@mPTFE at 150 N, 50 °C, 25 Hz (1.2 wt%) and (c) average COF.152 (Reproduced from ref. 152 with permission from Elsevier, Copyright 2024). | ||
Heterojunctions formed with 2D materials exhibit superior tribological properties and long-term stability over spherical nanoparticles in lubrication applications due to their face-to-face contact structure, high thermal conductivity and good dispersion stability. Feng et al.153 successfully synthesised few-layer Ti3C2Tx/MoS2 composites by using hydrothermal technique to achieve vertical growth of MoS2 nanosheets on few-layer Ti3C2Tx substrates to form a stable face-to-face contact heterostructure. These composites exhibited excellent dispersion stability in the lubricant, ensuring consistent properties. With the synergistic lubrication of Ti3C2Tx and MoS2, the addition of few-layer Ti3C2Tx/MoS2 composites with a concentration of 0.3 wt% resulted in a reduction of the coefficient of friction by 38.9% and a reduction of wear by 83.5%. The high thermal conductivity and structural stability of the heterojunction of two-dimensional materials make them more advantageous under high load and high temperature working conditions.
Guo et al.154 introduced an innovative solution to enhance the dispersibility of MXene as an oil lubricant additive by functionalizing it with ionic liquid, resulting in MX@IL. The polymer attached to the MXene increased the spacing between layers, effectively preventing the layers from aggregating, thereby enhancing both dispersion and stability within the 500SN base oil. Friction testing indicated that the MX@IL additives lowered the friction coefficient from 0.188 to 0.112, achieving a wear reduction of 81.7% in comparison with traditional base oils. Furthermore, the material's load-bearing capacity was elevated to 600 N, while maintaining a stable friction coefficient across temperatures ranging from 40 to 120 °C. Zhou et al.155 achieved structural modification of MXenes to form heterogeneous structures via in situ growth of hydroxyl salts (HS). Compared to pure MXenes, MXene/HS composites demonstrated significantly improved dispersion stability in PAO-10 base oil and greatly enhanced lubrication performance.
Table 6 lists the comparison of different composites, covering material types, composite methods, advantages, challenges and application scenarios. Although composites are usually found to have significant friction reduction and antiwear properties under specific conditions, the results need to be verified under a wider range of practical application conditions, and the processes used in some of the studies (e.g., Cu2+ electrostatic adsorption, electrochemical deposition, etc.) work well in the laboratory but may not be reproducible under industrial conditions, due to reaction homogeneity and production efficiency issues. Therefore, there is a need to further clarify the lubrication mechanisms and synergistic effects of different composites, optimize the material design (e.g., combining the advantages of 2D–2D structures and multi-scale composites), conduct a comprehensive performance evaluation under actual working conditions (e.g., high load, high temperature, and long-term operation), ensure the reproducibility of the results, and strengthen the research on industrial applications.
| Material | Composite method | Dominance | Applicable scenarios | Challenge | Ref. |
|---|---|---|---|---|---|
| MXene@Cu | In situ reduction after electrostatic adsorption of Cu2+ | Increase MXene layer spacing, promote interlayer slip, enhance thermal conductivity and anti-friction properties, improve dispersion, and reduce surface energy | Lubrication of machinery and equipment under high load and high temperature working conditions | Complicated preparation process, difficult to control the uniformity of Cu particle distribution | 148 |
| MXene@Fe3O4 | In situ loading of Fe3O4 nanoparticles | Excellent anti-wear properties, 95% wear reduction, magnetic particles are recyclable and environmentally friendly | Recoverable Lubricant Additives for Industrial Lubrication Systems | Magnetic design adds complexity to the process and requires verification of stability at high loads and over long periods of use | 149 |
| NCQDs@MXene | Binding of carbon quantum dots (CQDs) to MXene surface functional groups | Zero-dimensional and two-dimensional materials work in synergy to significantly reduce friction and wear. | Lubrication applications under low load, low temperature conditions | Lubricating performance affected by temperature and oil variation, uniformity of carbon quantum dot distribution and reproducibility; chemical reactions non-verified | 150 |
| MXene@CDs | Carbon quantum dots prepared by laser and bound to MXene | Carbon dots extend the layer spacing and promote lubricant layer slip, reducing the coefficient of friction from 0.58 to 0.1 in PAO-10 and reducing wear by 91.3 percent | Highly effective anti-wear additives for lubrication systems (e.g., engine lubrication) | Complex synthesis of carbon dots and high cost of laser processing | 151 |
| MXene@mPTFE | Formation of multiscale composite structures by combining MXene with modified PTFE particles | PTFE hardness and thermal stability enhance material properties, multi-scale design reduces MXene aggregation problems | High-load, long-life industrial lubrication applications | Higher preparation cost and high dispersion uniformity required for multi-component composite design | 152 |
| MXene@MoS2 | Hydrothermal vertical growth of MoS2 nanosheets on MXene surface | 2D–2D face-to-face contact, large contact area, high thermal conductivity and high-pressure resistance, excellent performance under high temperature and high pressure | Lubrication applications in high temperature, high pressure environments (e.g. engines, aerospace equipment) | Higher preparation costs, process not yet optimized for large-scale production | 153 |
| MXene@IL | Ionic liquids bound by functionalized MXene surfaces | Improved load capacity and stability at high temperatures (600 N load, stable coefficient of friction in the range 40–120 °C) | High temperature, high pressure machinery lubricant additives | High cost of ionic liquids, environmental friendliness needs to be evaluated | 154 |
| MXene@HS | MXene grows and hydroxyl salts (HS) in situ form heterojunctions | Modified to outperform pure MXene in PAO10 base oils | Efficient lubrication applications in a wide range of base stocks | Difficulty in industrializing the preparation process | 155 |
Chen et al.161 introduced a novel approach to synthesize Ti3C2Tx nanosheets and investigated their tribological performance as nano-additives in water-based lubrication. The hydrophilic functional groups on the Ti3C2Tx surface enhance its compatibility as a water lubricant additive, significantly contributing to friction reduction and wear resistance during sliding. When added to the lubricant at a low concentration of 0.8 mg mL−1, the as-prepared AP-Ti3C2Tx nanosheets (with a thickness of 1.9–2.3 nm) achieved a 34.74% reduction in the average coefficient of friction and a 45.58% decrease in wear rate compared to pure water alone. Cheng et al.162 prepared novel two-dimensional Nb2C nanosheets and investigated the tribological properties with different oxidation levels as water lubrication additives. According to the UMT-3 friction and wear tests, moderately oxidized Nb2C nanosheets, comprising Nb2C/Nb2O5/C, demonstrated outstanding tribological performance, achieving a 90.3% decrease in the coefficient of friction and a 73.1% reduction in wear rate relative to pure water. Analyses using transmission electron microscopy and Raman spectroscopy revealed that Nb2O5 nanoparticles filled the worn area, while layered Nb2C and C adhered to the friction sub-surface, creating a protective lubricating film. This synergistic effect led to superior lubrication properties, highlighting the growing interest in enhancing water's tribological properties through the design of nanomaterial-based lubricant additives. Ti3C2Tx has the advantage of being hydrophilic, making it suitable for use in water-based lubricants, and the presence of functional groups on the surface enhances its friction-reducing effect, whereas Nb2C shows greater resistance to wear when moderately oxidized, and forms a stronger protective film for high friction applications.
Investigations seem to indicate that MXene has the best lubricity when used with other additives.163 To further elucidate the possible synergistic lubrication mechanism of MXene/GO and to test the potential of MXene/GO as an aqueous boundary lubricant additive, SUN et al.164 designed tribological experiments to compare the lubricity of Ti3C2Tx MXene, GO and aqueous dispersions of MXene/GO. Based on FIB microscopy, in situ contact observation, and atomic force microscopy (AFM) studies of the stability and structure of the tribofilm, they found that the lubricating performance of aqueous GO dispersions was superior to the one of aqueous MXene dispersions at the same concentration. The lubrication performance of mixed graphene oxide/MXene was significantly better than that of monodisperse graphene oxide or MXene, with the lowest coefficient of friction being ∼0.021. High-resolution characterization and modelling experiments showed that aqueous MXene/GO dispersions synergistically combined the adhesion and cohesion capabilities of large surface area graphene oxide flakes and the mechanical properties of MXene additives to form lamellar adsorption and protective tribofilms near the friction interface, resulting in excellent lubrication functions.
MXene nanosheets contain an abundance of surface termini such as –F, –OH and –O which largely determine their hydrophilicity. Wang et al.165 prepared Ag@Ti3C2Tx by adsorption self-reduction route and evaluated its tribological properties as a lubricant additive. They said that Ag@Ti3C2Tx nanocomposites with an addition of 1.5 wt% in distilled water could reduce the COF and wear volume by 22.2% and 81.4%, respectively. Besides, Ag@Ti3C2Tx had good compatibility with benzotriazole (BTA), a commonly used rust preventive agent, and could improve the friction-reducing and antiwear abilities of water containing BTA. Cui et al.166 employed free radical polymerization to graft poly(n-isopropylacrylamide) microgels onto Fe3O4 nanoparticles, creating Fe3O4@PNA. Through hydrogen bonding interactions, the Fe3O4@PNA was then anchored to MXene nanosheets, resulting in MXene@Fe3O4@PNA composites. The synthesized composites, when used as water-based lubricant additives, demonstrated effective friction and wear reduction. In addition, they exhibited excellent photothermal conversion performance in both underwater environment and dry state, making it feasible to efficiently and rapidly collect, convert, store, and utilize infrared light. Therefore, the multifunctional MXene@Fe3O4@PNA has a broad application prospect as a water-based smart lubrication additive. Moreover, Ag@Ti3C2Tx provides additional effects of anti-wear and anti-corrosion in addition to improved lubrication through the incorporation of silver. Fe3O4@PNA, on the other hand, enhances the stability and dispersion of the composites through hydrogen bonding to MXene, which makes it suitable for a long period of stable lubrication. According to its respective characteristics, Ag@Ti3C2Tx is suitable for lubrication conditions that require anti-wear and anti-corrosion, while Fe3O4@PNA composites are suitable for maintaining better lubrication over a longer period. In contrast, single materials such as Ti3C2Tx and Nb2C have limitations in their performance under different loads and friction conditions, and it often needs to enhance their tribological properties through surface functionalization and composite design. MXene/GO composites exhibit the best performance in terms of friction reduction and anti-wear, due to their synergistic effects, and are suitable for use in a variety of lubrication applications. Therefore, suitable nanomaterials and composite strategies need to be selected according to specific working conditions in practical applications.
Wet etching techniques are applicable to preparing MXene nanosheets, but they are costly, energy-intensive, and require the use of highly corrosive chemicals (e.g., HF and LiF), which not only increases carbon emissions but may also pose a threat to the environment and human health. Studies have shown that functionalized MXene consumes more energy than conventional lubricant additives (e.g., MoS2 and graphene), and industrial production may generate large quantities of fluorinated waste, exacerbating ecological risks. Although MXene added at lower concentrations (0.1–0.5 wt%) can reduce lubricant usage and equipment wear, modified MXene (e.g., TDPA-MXene) may be toxic to the ecosystem, and it is difficult to degrade and may accumulate over time. For reducing environmental risks, priority should be given to the development of MXene recycling technologies, such as efficient recycling through fabricating magnetic composites (MXene@Fe3O4), thereby reducing the environmental burden and lowering economic pressure. In one word, the research and development of MXene recycling technology should be strengthened to optimize lubrication formulations and enhance the sustainability and reliability of industrial applications.
The lubrication mechanism of MXenes shares similarities with graphene and MoS2, yet the specific intrinsic factors and interactions driving the synergistic effects in MXene-based composites require further clarification. Additionally, computational modeling and simulations could be valuable tools for uncovering these internal mechanisms. The super-lubrication capabilities of MXenes are still in the early stages, highlighting the need for deeper research to advance fast super-lubrication (like graphene oxide) essential for industrial applications.
G-C3N4 exhibits good lubrication performance and can effectively reduce the coefficient of friction and improve the antiwear ability of lubricants. It gave significant friction reduction at metal–metal and metal-ceramic interfaces and performed well at high temperatures. It also exhibits some antioxidant capability, which helps to slow down the oxidation process of the lubricant during the lubrication process and protect the metal surface from the effect of oxidation.
Liu et al.170 integrated g-C3N4 nanosheets as an additive with Ti-DLC films to develop a solid–liquid composite lubrication system, resulting in an environmentally friendly lubricant with outstanding anti-wear and friction-reducing capabilities. Using a ball-on-disk sliding test rig, they assessed the tribological performance of this g-C3N4 composite system across various concentrations and applied loads. Findings showed that as g-C3N4 concentration rose, both friction and wear rates initially decreased but later increased. At normal loads of 200 N, 100 N, and 50 N, the lubricant containing 1 wt% g-C3N4 achieved optimal performance, reducing friction by approximately 12%, 20%, and 24%, respectively, compared to the base oil.
The dispersion stability of g-C3N4 in base lubricating oils is poor, so g-C3N4 is often modified or surface functionalized. Nisha Ramjan et al.171 investigated the tribological modification of vegetable oils by TiO2/g-C3N4 nanocomposites (as a nano-additive). The nano-additives dispersed in vegetable oils without any surfactants showed good oil dispersion stability; and the tribological properties of the base oils were significantly improved by the addition of the lubricant additives. The synergistic interaction between various solid particles in liquid lubricants has garnered significant attention. Base oil containing both g-C3N4 and h-BN exhibited optimal lubrication properties, achieving a 12.3% reduction in friction coefficient and a 68.6% decrease in wear rate compared to white oil with 0.5 wt% of g-C3N4 and h-BN (in a 1
:
1 weight ratio). Additionally, the combination of g-C3N4 and h-BN enhanced the high-temperature lubrication performance of white oil; although the friction coefficient and wear rate increased with rising temperature, the large contact area of g-C3N4 with the sliding surface, along with h-BN's strong adhesion to the sliding interface, promoted efficient film formation. This synergy significantly improved tribological properties in oil-lubricated environments.172
:
1) suspensions were reduced by 37%, 26% and 37%, respectively, and the radius of the wear tracks by 19.1%, 16.0% and 19.6%, respectively, as compared to water. Although g-C3N4 nanosheets possess many of the outstanding properties of efficient water-based lubricant additives, its poor dispersion in water greatly limits its prospects for application in water lubrication. Tang et al.173 synthesized well-defined, water-dispersible C3N4 nanosheets through an efficient, low-cost hydrothermal method. These C3N4 nanosheets demonstrated excellent dispersion stability in water, allowing direct use as additives due to surface modifications with various covalently bonded hydrophilic groups. Supported by molecular dynamics (MD) simulations and wear track analysis, the C3N4 nanosheets fulfilled multiple tribological roles between friction surfaces, showing a prolonged service life even under demanding conditions. The high-water diffusivity of these nanosheets enabled the initial formation of a water-based lubrication film, physically separating frictional surfaces and enhancing the lubricant's performance. As testing continued, this thin water-based film was gradually replaced by a durable tribochemical film composed of iron oxides, metal carbonates, metal nitrides, organic compounds, and C3N4 nanosheets, adapting to the complex friction environment. What should be pointed out is that, although g-C3N4 as a water-based lubricant additive has been found to exhibit good performance, more insights into its triboeffect as well as its integration with other lubricating materials still await further studies.
Despite the above advantages of g-C3N4 as a lubricant additive, it has the same problems common to 2D materials, such as poor dispersion in lubricating oils and easy aggregation. In this sense, improving the dispersion stability of g-C3N4 lubricant additive to enhance its performance and reliability should be the focus of future researches.
Wang et al.174 achieved strong super lubrication by adding NaOH (BP-oh) modified BP nanosheets in water with Si3N4 balls/SiO2 disks as the friction vice. In the ball-on-plate friction experiment, the lowest COF value recorded was 0.0006, occurring on the roughest friction surface (see Fig. 19). The BP-oh nanosheets, generated within the silica layer via a hydrolysis reaction during sliding, were crucial to achieving strong super-lubrication. This effect is largely due to the highly effective lubrication provided by the water layer bound to BP-oh nanosheets through hydrogen bonding. Based on these findings, a straightforward super-lubrication model centered on boundary lubrication was proposed. Similarly, to reveal the lubrication mechanism of titanium alloy/steel pair under BP lubrication, some researchers evaluated the tribological properties of BP nanosheets as water-based lubrication additive (BP-wl) for Ti6Al4V (TC4)/GCr15 contact. The results showed that water containing 70 mg L−1 BP-wl had excellent lubrication performance, reducing the COF and ball wear rate by 32.4% and 61.1%, respectively, as compared with pure water. However, with the increase of load, the tribological properties of BP-wl gradually decreased, due to the agglomeration of BP nanosheets. The main reason for the reduced friction is the low interlayer shear and the adsorption of BP nanosheets. In addition, the friction chemically reactive film consisting of TiO2, Al2O3 and Fe2O3 effectively protected the surface of titanium alloy/steel from wear. This new water-based lubrication additive can be used for processing titanium alloys.175
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| Fig. 19 (a) Variation of COF with time when 7 wt % BP-OH solution is used as lubricant, the inset shows a magnified view of the COFs after break-in; (b) comparison of COFs for four different lubricants; (c) variation of COF with sliding speed after 5 wt % BP-OH solution is used as a lubricant to enter the super-lubricated condition; and (d) COFs at different contact pressures for 5 wt% BP-OH solution as lubricant with super-lubrication.174 (Reproduced from ref. 174 with permission from American Chemical Society, Copyright 2018). | ||
In recent years, studies on the lubrication performance of layered BP nanosheets as lubricating additives or fillers for self-lubricating materials have shown that BP has a promising application in lubrication practice. From a microscopic point of view, previous studies on the atomic-scale frictional behaviour of BP using AFM have shown that BP flakes exhibit a thickness-dependent behaviour like that of other two-dimensional materials.176 For example, significant anisotropy of friction along the armchair and zigzag directions of BP sheets was observed both experimentally and theoretically.177
Although BP's distinctive tribological properties have drawn significant interest, ensuring long-term stable lubrication and preventing BP's degradation in ultrapure water remain substantial challenges.
Dong et al.178 designed and synthesized BPQDs@SiO2 core–shell materials. Thanks to the uniform distribution of BP in the SiO2 shell layer, the as-prepared BPQDs@SiO2 showed remarkable lubricity, wettability and stability as a water-based lubrication additive. This approach could help to establish a simple, convenient and feasible method for fabricating black phosphorus materials as water-based lubrication additives and shed light on the development of high-performance lubricating nanomaterials. Wang et al.179 prepared BP/MoS2 composites as water-based lubrication additives. For GCr15 steel ball/TC4 titanium alloy disk contact at different additive concentrations as well as loads and rotational speeds, 0.01 wt% BP and 0.04 wt.% MoS2 had the best synergistic lubrication effect as the water-based lubrication additives. The lubrication mechanism of BP/MoS2 composites, when used as water-based lubricant additives, functions as follows: under contact pressure, BP/MoS2 nanosheets migrate to the frictional interface, particularly within areas experiencing traction and compressive stresses. Here, they penetrate surface irregularities, effectively filling depressions and forming a continuous, smooth film that enhances lubricative performance.
Researchers not only investigated the role of BP nanosheets in water lubrication, but also tested their tribological properties as lubricant additives. Tang et al.180 employed a chemical reduction method to synthesize BP dotted with silver nanoparticles and investigated the tribological performance of Ag/BP nanocomposites as lubricant additives in PAO6 base oils. Even with minimal amounts, the Ag/BP nano-additives considerably improved lubrication for steel-on-steel contact. In particular, the base oil containing 0.075 wt% Ag/BP nano-additives demonstrated a 73.4% decrease in the coefficient of friction and a 92.0% reduction in wear rate compared to pure PAO6 base oil.
Violet phosphorus (VP), an allotrope of black phosphorus and an emerging 2D material, has gained significant interest for its properties, including high carrier mobility, anisotropic characteristics, broad bandgap, strong stability, and ease of exfoliation. Li et al.181 systematically investigated the micro friction properties of partially oxidized VP (oVP) in oleic acid oil and its mechanism for reducing friction and wear of a steel-to-steel contact. The addition of oVP to oleic acid reduced the coefficient of friction from 0.084 to 0.014 and wear rate by 53.9%, due to the formation of an ultra-low shear strength tribofilm consisting of amorphous carbon and phosphorus oxides.
In metal cutting, lower concentrations of phosphorus-based additives can significantly improve the tribological properties of the lubricants used. Phosphorus in the base oil provides nutrients that favour microbial colonization and improve the biodegradability of the lubricant. Wu et al.182 demonstrated that the environmental degradation of BP significantly favours its lubrication behaviour, with a reduction in friction of about 50% in the region of degradation of BP nanosheets clearly observed by AFM. Therefore, in addition to the lamellar structure of BP, its environmental degradation also significantly contributes to its lubrication behaviour.
Black phosphorus has significant performance advantages as a new lubricant material, but its application faces challenges such as environmental stability, aggregation effect, and preparation cost. These problems can be partially solved by surface modification, composite material design, and novel material exploration. In terms of bio-environmental friendliness, BP materials exhibit good biodegradability and eco-friendliness, providing a new way for the development of environmentally friendly lubricants. However, further optimization of the preparation process, cost reduction, and extension of their application testing in complex working conditions are required to achieve their industrial feasibility.
Laminated α-zirconium phosphate (Zr(HPO4)2-H2O, α-ZrP) nanosheets are extensively utilized across various fields.188,189 Their distinctive two-dimensional layered structure, high purity, and adaptability for surface modification have attracted significant research interest, particularly for lubrication applications. Jiang et al.190 synthesized 2D α-ZrP nanosheets intercalated with various amines and examined their dispersion stability and tribological performance as lubricant additives, primarily demonstrating how enhancing dispersion stability can improve the tribological properties of nanomaterials in oil-based lubricants. Chen et al.191 studied the tribological characteristics of Cu-α-ZrP andα-ZrP in lithium grease under reciprocating motion. Their findings indicated that α-ZrP exhibited superior friction reduction and anti-wear properties, suggesting its potential suitability for practical applications. By studying amphiphilic ZrP nanoparticles as lubricant additives, Chen et al.192 also found that the tribofilm produced by the nano-lubricant reduced friction by 40% and wear by 90%. Zhang et al.193 applied a modified, eco-friendly hydrothermal synthesis method to control particle size and morphology, producing layered magnesium phosphate (MgHPO4·1.2H2O) as a sustainable lubricant additive. The tribological performance of this layered magnesium phosphate in PAO8 calcium-based grease was assessed, with macroscopic and microscopic analysis of worn surfaces revealing a protective effect on the grease matrix and the formation of a distinct lubricant film on friction surfaces. This research supports the broader use of laminated materials as green lubrication additives in industries such as food, cosmetics, agricultural engineering, and pharmaceutical machinery.
Abdollah et al.195 added 0.1–5.0 vol% of h-BN as a nano-additive to distilled water and used a four-ball tribometer to determine the friction characteristics and lubrication performance. The experimental results showed that h-BN as a lubricant additive exhibited the best lubrication effect at the optimum concentration of 1.0 vol%. Inorganic boron nitride nanosheets generally exhibit excellent solubility in oils, making them a valuable alternative to traditional sulfur- and phosphate-based additives. However, their tendency to agglomerate without adequate surface modification poses a challenge to their use as environmentally friendly lubricant additives. Wu et al.196 developed a straightforward and effective approach to produce highly oil-dispersible, ultrathin alkyl-functionalized boron nitride (BN) nanosheets through a ball milling process combined with surface modification. This chemical-assisted exfoliation process gave the BN nanosheets excellent dispersibility in non-polar lubricants. Their ultrathin structure and strong compatibility enabled these BN nanosheets to serve as effective oil additives, significantly reducing friction, wear, and surface pitting. The superior lubrication performance is largely due to the continuous delivery of BN nanosheets to the contact interface, along with the formation of a protective boron-based tribofilm.
In practice, the relatively high cost of boron nitride may limit its use in some large-scale applications. Overall, boron nitride has potential advantages as a lubricant additive in some special applications such as high temperature, high pressure, and electrical equipment, but lubrication requirements, cost, and environmental protection still need to be considered when selecting lubricant additives.
The tribological performance of 2D nanolubricant additives under high load and high temperature conditions is critical for their industrial applications. In the following section, the operating limits of several typical 2D nano-additives, especially the lubrication performance of different 2D nanomaterials under maximum load (MPa) and maximum temperature (°C) conditions, are systematically analyzed. As shown in Table 7, there are significant differences in the operating limits of different 2D nano-lubricant additives under high load and high temperature conditions, and their performances are affected by the structural characteristics of the materials, environmental factors and lubrication systems. Graphene, MoS2, and black phosphorus show excellent friction reduction and anti-wear properties under medium to high load and high temperature environments, but their oxidation sensitivity and dispersion issues still need to be addressed.106,182,197,198 Strategies such as standardized testing, composite modification and antioxidant treatment can further enhance the operating limits of these materials and provide more targeted solutions for industrial applications. These studies not only deepen the understanding of 2D nanomaterials in tribology, but also lay an important foundation for the development of high-performance lubrication systems.
| Material type | Maximum temperature (°C) | Maximum load (MPa) | Applicable scenarios | Failure mechanisms | Ref. |
|---|---|---|---|---|---|
| Graphene | 300 | 500–800 | Medium load, medium and low temperature machinery lubrication | Shear slip, lubrication film failure | 197 and 198 |
| MoS2 | 350–400 | 800–1000 | High load, high temperature scenarios | Layer destruction, oxidative failure | 106 |
| WS2 | 400–500 | 1000–1500 | High temperature, high pressure lubrication (e.g., aerospace) | Oxidation to WO3 | 111–113 |
| MXenes | 200–300 | 800–1000 | Medium temperature equipment | Oxidation failure | 142 |
| BP | 350–400 | 700–1000 | High temperature and high load | Oxidation failure | 182 |
A similar lubrication mechanism is observed in other two-dimensional materials. For instance, in the presence of frictional shear stress, NC-MXene/PFW@PDA (with NC representing nanocellulose) quickly enters the metal contact surfaces, forming a mixed lubrication film. In this process, MXene/PFW@PDA particles remain bound to the NC surface, dispersing evenly as the NC is rapidly consumed (Fig. 20). The combined effect of these components effectively reduces surface wear on the steel disk. Additionally, the PFW@PDA coating on the MXene surface plays a crucial role in the sliding process, creating an MXene-PFW@PDA-MXene (M-P-M) sliding layer that significantly lowers sliding resistance.200
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| Fig. 20 (a) Effect of state of dispersion on lubrication performance and (b) exfoliation mechanism of well-dispersed nanosheets,190 (Reproduced from ref. 190 with permission from Springer Nature, Copyright 2019); (c) lubrication mechanism of NC-MXene/PFW@PDA lubricant on engineering steel surfaces.200 (Reproduced from ref. 200 with permission from Elsevier, Copyright 2023). | ||
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| Fig. 21 (a) TEM images and (b)–(d) HR-TEM images of typical areas within tribofilm formed by PAO-6 containing MG (0.5 wt%) on a steel plate as well as (e) friction mechanism diagrams.54 (Reproduced from ref. 54 with permission from Springer Nature, Copyright 2020). | ||
In general, when a sliding system operates under boundary lubrication conditions, the thickness of the oil film can be approximated using the Hamrock–Dowson equation:
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| Fig. 22 Schematic diagram showing the polishing effect of silver/graphene nanocomposite.95 (Reproduced from ref. 95 with permission from American Chemical Society, Copyright 2023). | ||
In a lubricant environment, 2D nanosheets may flip, slide or even slightly curl, a dynamic behaviour that allows them to act like rolling bodies, constantly adjusting their attitude to dissipate stresses in a frictional interface. Such a dynamic behavior has been supported by molecular dynamics simulations and experimental observations. For example, graphite nanosheets were found to suffer from edge self-curling nanodeformation at low temperatures (77 K). When the temperature was varied from 300 K to 77 K (liquid nitrogen temperature), the overlapping GNSs were separated and the horizontal (001) crystalline plane transformed into a vertical (002) basal plane. This, in combination with the formation of many ordered nanocoils at the friction interface under 50 K, suggests that the low temperature led to the edge self-coiling especially a high degree of nanocoiling at the friction interface of the GNSs. The enlarged view of the nanocoil shows that it is formed by rolling three layers of GNSs from end to end, with the lattice spacing (0.34 nm) coinciding with the graphite (002) basal plane spacing (Fig. 23). In addition, the SEM morphology of the friction interface shows that the nanocoils are distributed in parallel rather than in a disordered manner, which suggests that the nanocoils are indeed nano-coils that act as molecular bearings for rolling rather than sliding during the friction process. After the friction process, the curled GNSs were transformed into intact nanocoils, and the pressure of curling increased with the number of layers, and only 1–3 layers could undergo self-curling, also as verified by molecular simulation experiments that graphite nanorolls can achieve more effective rolling lubrication as molecular bearings.203
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| Fig. 23 The illustration of the molecular rolling lubrication of graphite at cryogenic temperature: (a) schematic of layer-layer sliding and molecular rolling lubrication as well as the structural evolution, (b) microstructure of the friction interface at 300 K, (c) microstructure of the friction interface at 50 K, (d) the enlarged view of the formed nanoscroll, (e) and (f) TEM images of the axial view of the formed graphite nanoroller, and (g) SEM morphology of the friction interface at 50 K.203 (Reproduced from ref. 203 with permission from Springer Nature, Copyright 2024). | ||
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| Fig. 24 Schematic diagram showing the self-repair mechanism of MXene@CDs as nano-additives.151 (Reproduced from ref. 151 with permission from Elsevier, Copyright 2023). | ||
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| Fig. 25 (a)–(c) TEM images of cross sections of worn metal surfaces lubricated by MXene@Fe3O4@PNA, (d) HAADF maps, (e) and (f) element mappings, and (g)–(i) schematic illustration of lubrication mechanism of MXene@Fe3O4@PNA as well as (k) environmental recycling.166 (Reproduced from ref. 151 with permission from Elsevier, Copyright 2023). | ||
As mentioned above, a variety of nanomaterials (including inorganic and organic nanomaterials) can be readily combined with two-dimensional materials through different synthesis strategies. This allows rational structural design and manipulation of 2D nanomaterials through dopant loading, wrapping, grafting, etc. In essence, the physicochemical properties of 2D nano-lubricant additives, including dispersibility and structural stability, can be optimized by selecting suitable synthesis methods and adjusting synthesis parameters. Nanomaterials enhance the exfoliation degree and interlayer spacing of nanosheets, which facilitates their interlayer sliding and improves dispersion in the lubricant. As a result, synergistic interactions between 2D materials and can produce excellent tribological properties such as friction reduction, wear resistance and resistance to extreme pressure. It is worth noting that multiple lubrication mechanisms are often present simultaneously during friction, and their interactions can add to the complexity of studying these mechanisms.
In tribological studies, especially when applying two-dimensional materials as lubricant additives, various lubrication mechanisms play different roles depending on the actual operating conditions. Understanding how these mechanisms interact and how they dominate under real-world conditions is critical to designing more efficient lubricants. Interlayer slip is the dominant lubrication mechanism on smoother surfaces and under lower pressure conditions. For example, interlayer slip can play an important role in providing stable lubrication in vacuum environments or under low to medium load conditions.190 The polishing effect is particularly important when the initial roughness of the mechanical surface is high. In this case the nanoparticles in the lubricant will microscopically alter the surface roughness, thereby reducing surface friction. Through prolonged friction, the nanoparticles flatten areas of higher roughness, which results in more uniform contact between the friction partners and contributes to other lubrication mechanisms.95 In high-pressure, high-speed machinery, the lubricant film acts as a first line of defence to reduce surface wear, not only by reducing direct contact between metal surfaces, but also by adapting to pressure variations under different operating conditions through dynamic reorganization and flow.148,152 In addition, in high temperature, high load environments, the stability of the lubricant film is critical to preventing surface contact. When the lubricant film fails due to wear or high temperatures, the self-healing mechanism can function to repair the damaged area in time to maintain lubrication performance.151 This synergy is especially critical in aerospace or high-performance machinery.
The size, number of layers and surface properties of 2D materials significantly affect their lubricating performance, so the precise control of parameters during preparation is required for the development of functionalized nanoadditives. However, the dispersion of such materials in lubricating oils is poor. For example, graphene and WS2 are prone to agglomeration due to strong van der Waals forces and large specific surface area, while MXenes are poorly dispersed in non-polar oils, due to strong hydrophilicity. To solve the problem of dispersion stability, we may utilize surface functionalization (e.g., introduction of lipophilic or polar groups), surfactant assistance, and nanoemulsions, as well as optimized design for the chemical properties (e.g. polarity, viscosity) of different base oils. Meanwhile, the compatibility of 2D nanomaterials with different base oils is also crucial, because the chemical properties (e.g., polarity, viscosity index) of different oils significantly affect the dispersion stability of nanomaterials and their lubrication performance. For example, in non-polar mineral oils, nanoparticles are prone to flocculation and agglomeration due to the lack of synthetic additives, leading to higher coefficient of friction and wear rate. In more polar synthetic oils, whereas, the interaction between the additives and the base oils is usually more pronounced, which helps to achieve better dispersion and lubrication.
Although a variety of new two-dimensional materials and their nanocomposites have been developed as lubricant additives in recent years and found to have excellent overall performance, there are still fewer basic studies on their dispersion stability, compatibility with different base oils, and their effect on tribological performance. To address this issue, we need to introduce advanced characterization techniques for quantitative comparison, such as dynamic light scattering (DLS), SEM, and zeta potential measurements, to characterize the particle size, distribution, and dispersion stability of the particles. We also need to conduct contact angle and interfacial tension measurements of the lubricants in different base oils so as to quantitatively analyze their affinity to the base oils. Besides, we may need to conduct solubility parameter comparison using Hansen solubility parameters in order to quantitatively assess the compatibility of the lubricants with the oil phase, and we ought to select the most suitable modification strategy while compare the compatibility of different types of base oils with lubrication additives.
In terms of lubrication mechanisms, the formation of a lubricating film is crucial, and the chemical reactions occurring during the formation of chemical films cannot be precisely determined. Further exploration and in-depth characterizations are required in this respect. Modern advanced characterization techniques offer the possibility of in-depth studies of lubricant films. For example, on the one hand, AFM can be used to characterize the nanoscale roughness, friction distribution and surface defects of lubricant films, providing direct evidence for understanding the microscopic interactions between lubricant films and substrates. Raman spectroscopy and in situ transmission electron microscopy (in situ TEM), on the other hand, can be used to study the chemical composition and formation process of lubrication films, especially the interlayer slip and self-healing behaviour of the lubrication films of 2D materials (e.g., MoS2, MXenes). In combination with XPS, the chemical bonding changes and valence distribution on the surface of the lubricant film can be analyzed in depth, revealing the structure of the chemical film generated by the reaction between the lubricant and the interface. In addition, the study of the mechanical properties of lubricant film is of paramount importance. For example, nanoindentation can be done to measure the hardness and elastic modulus of lubricant films to further assess their stability under high loading conditions. Techniques such as small angle X-ray scattering (SAXS) and optoelectronic energy loss spectroscopy (EELS), at the same time, provide important tools for the study of lubricant film's lamellar structure and dynamic chemical reactions. In one word, the systematic study of the lubrication film from its structure and chemical properties to its dynamic behaviour through the combination of various characterization techniques can significantly improve the understanding of the mechanisms of lubrication film formation and evolution, thus laying the foundation for the design of more efficient and durable lubrication systems.
Regarding practical applications, most studies on 2D nanomaterial additives have been conducted at room temperature and within laboratory settings. Moving forward, it will be essential to develop new additives that demonstrate robust tribological performance under extreme conditions. Equally important are cost-effective, scalable production methods and performance evaluations under real-world application conditions, which are critical for enabling these additives' industrial use. For example, MXenes and boron nitride are expensive to prepare, and laboratory preparation methods do not meet industrial demand in terms of yield and consistency. Currently, these high-performance lubricants are more often used in high-end equipment or extreme working conditions (e.g., high-temperature and high-pressure environments) but are frequently found to be less less competitive with traditional lubricant additives. Therefore, future research should focus on developing more environmentally friendly and economical preparation methods, such as replacing traditional chemical etching process with electrochemical etching, or finding cheaper precursor materials to reduce production costs. The other topics in future researches involve the exploration of continuous production processes (e.g., large-scale synthesis using controlled fluid reactors), the optimization of by-product treatment processes to reduce the environmental burden, and the clarification of the full life cycle environmental impact of the lubricating materials through life cycle assessment to ensure true sustainability.
In advanced mechanical components of spacecraft (e.g., axles, bearings, and bushings), the friction substitutes are usually exposed to extreme operating conditions, which requires lubricants not only to withstand harsh environments such as high temperatures, vacuum, solar wind irradiation, and cosmic radiation, but also to be super-lubricating, thermally stable, and extremely oxidation-resistant. Existing 2D materials, such as MoS2, WS2, and MXenes, although showing excellent performance under certain extreme conditions, still face the problems of high temperature oxidation and inadequate stability under high pressure environment. For example, MoS2 exhibits good lubricity in vacuum environments, especially at low and medium temperatures, and the interlayer slip of MoS2 can effectively reduce friction. However, at very high temperatures or high loads, the lubricating effect of MoS2 is limited and its lubricating performance may be affected by excessive heat generated by friction. MXenes materials have good thermal conductivity and mechanical strength, but are relatively unstable at high temperatures. In high temperature environments, surface modification is often required to improve the thermal stability of lubricating materials. For example, the introduction of antioxidant functional groups (e.g., phosphate esters, nitrogen-based compounds) on the surface of 2D materials can significantly improve their high-temperature resistance. In addition, the integration of lubricants with high-temperature stabilizing materials (e.g., boron nitride, graphene, etc.) can help to further enhance the oxidation resistance. Through the composite design, the lubricant can more effectively resist oxidative degradation at high temperatures and in vacuum environments. In the meantime, next-generation lubricants should have enhanced self-healing capabilities to cope with frictional damage that may occur during the lubrication process. For example, the composites with reversible chemical bonds or incorporating nanoparticles (e.g., carbon nanotubes, ferrite particles, etc.) can automatically repair the lubricant film during friction, thus ensuring long-lasting lubrication performance. In vacuum environments, these composites can provide longer-lasting lubrication and respond effectively to rupture or wear of the lubricant film, thus prolonging the lubricant's service life and ensuring the reliable operation of spacecraft components under extreme operating conditions. In addition, lubrication research needs to focus on experimental validation and industrial applications, especially performance testing under complex operating conditions such as high loads, high temperatures and long operating times, to ensure the stability and reliability of new lubricants in practical applications. Collaboration with industry will contribute to the development of mass production technologies and cost reductions of high-performance materials, thus promoting the commercial application of new lubricants. Interdisciplinary cooperation will be key in this process; for example, the cross-fertilization of the fields of chemistry, physics, materials science and computer science will provide new ideas and solutions for the innovation and application of tribological materials. By building an open research platform and promoting collaborative innovation between academia and industry, we will accelerate the transformation of theoretical research results on lubrication materials into practical applications, and provide more efficient and reliable lubrication systems for spacecraft and other high-end mechanical equipment.
In summary, next-generation lubricants will need to improve performance in extreme environments by combining multiple functions, such as high-temperature stability, oxidation resistance and self-healing capabilities. These performance requirements need to be achieved through material innovation and surface engineering optimization. To address these challenges, we may make use of artificial intelligence (AI) and machine learning technologies to accelerate the development of new lubricants by analyzing material characterization results and performance data through big data, building predictive models and quickly screening the most suitable material combinations. Meanwhile, by combining methods such as MD, first-principle calculations and finite element analysis, we may establish a multi-scale simulation system from the nanoscale to the macroscale in order to provide theoretical guidance for material design.
It is noteworthy that the research on 2D nano-oil additives not only promotes technological advances in the field of tribology, but also provides a wealth of research opportunities for beginners in tribology. The unique properties and diverse applications of these materials may greatly enhance the research capabilities of beginners, especially in understanding and designing high-performance lubricants. Beginners can explore the relationship from nanoscale frictional behaviour to macroscopic tribological properties with the help of experimental and theoretical studies of 2D nanomaterials, opening a broader perspective for them. When faced with challenges such as surface functionalization, dispersion optimization, and performance evaluation, beginners will be able to gain a deep understanding of the combination of fundamental material properties, lubrication mechanisms and related technologies, which will in turn propel them to carry out innovative research work. In addition, the interdisciplinary applications of 2D nanomaterials, such as composites with other nanomaterials, integration of surface modification techniques, and combination of tribological experiments and simulation techniques, can provide beginners in tribology with rich opportunities to explore new theories, develop new materials, and broaden their research. In summary, the research on 2D nano-oil additives not only promotes the development of the lubrication discipline, but also provides a challenging and innovative research platform for the new generation of researchers, which would be significant for them to achieve breakthroughs in the field of tribology.
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