Grace
Schwarz
a and
Julianne L.
Holloway
*ab
aBiological Design, School for Engineering of Matter, Transport and Energy, Arizona State University, Tempe, Arizona 85287, USA
bChemical Engineering, School for Engineering of Matter, Transport and Energy, Arizona State University, Tempe, Arizona 85287, USA. E-mail: Julianne.Holloway@asu.edu
First published on 19th August 2025
Wound healing is tightly regulated in both space and time. To mimic this behavior, we designed magnetically-responsive, fiber–hydrogel composites. When covalently crosslinked hydrogels were combined with layer-by-layer stacking, we demonstrated precise spatial control over fiber orientation. For temporal control, we used non-covalently crosslinked hydrogels to enable in situ fiber alignment.
Fibrous-based scaffolds are commonly fabricated using electrospinning, a widely used and well understood technique.4,5,8,9 Electrospinning allows users to easily tailor the process parameters to create fibrous mats with physical cues that closely mimic the fiber diameter, alignment, nanotopography, and more, of the extracellular matrix (ECM).4,5,8–12 These physical cues have been shown to significantly influence cell adhesion, migration, and differentiation.2,4,5,9 Nonetheless, electrospun scaffolds can be very dense, inhibiting cell migration into the scaffold interior, and it remains challenging to spatially and temporally control scaffold properties in 3D.
To address this challenge, researchers have investigated sophisticated fiber synthesis methods, like single-needle blend electrospinning11 and heparin-driven self-assembly,13 to create stimuli-responsive fibers. Additionally, electrospun fibers can be encapsulated in hydrogels to form composite biomaterials that can be molded into user-defined 3D geometries while still providing physical cues that mimic ECM architecture.14–16 Composite biomaterials are often designed to combine the advantages of their constituent parts, increasing the functionality of the material.15 When stimuli-responsive fibers are combined with hydrogels, this creates a fiber–hydrogel composite that can dynamically respond to the environment through softening,16 molecule release,17 reversible superstructures,18 and reversible shape-morphing.19 The inclusion of fibers within fiber–hydrogel composites has been shown to promote cell spreading and is essential for long-range force transmission.20,21 The biomaterials field has begun to utilize fiber–hydrogel composites more frequently; nonetheless, none of these systems are capable of spatially and temporally controlling fiber organization in 3D.
To address this knowledge gap, this work combines magnetically-responsive fibers within a hyaluronic acid hydrogel to enable spatial and temporal control over 3D fiber alignment. Electrospun fibers were fabricated with encapsulated superparamagnetic iron oxide nanoparticles (SPIONs) to enable user-controlled fiber alignment via magnetic field application. Hyaluronic acid (HA) was selected for the hydrogel component due to its biological relevance and ease of chemical modification.22 To enable spatial control, norbornene-functionalized HA (NorHA) was used for the fiber–hydrogel composite. NorHA can be covalently crosslinked with UV light to form a hydrogel and layer-by-layer stacking can be used to create a multi-layered hydrogel with distinct properties in each layer.3,23 With this technique, fiber alignment was independently controlled via magnetic field application within each hydrogel layer and alignment was locked in place following hydrogel crosslinking. To enable temporal control, guest–host chemistry was used for the hydrogel component of the composite. Specifically, adamantine-modified HA (Ad-HA, guest) was combined with cyclodextrin-modified HA (CD-HA, host) to form a guest–host complex. This complex forms due to hydrophobic interactions between adamantine and cyclodextrin and serves as a non-covalent crosslink. These dynamic bonds can be easily broken via force application (shear-thinning) and repaired following force removal (self-healing).24 The shear-thinning and self-healing behavior of these materials was leveraged to enable temporal control over fiber alignment upon magnetic field application.
Next, magnetically responsive fibers were fabricated using a procedure adapted from Omidinia-Anarkoli, 2017.14 In short, an aligned fibrous mat was created by electrospinning a solution containing 17 wt% polycaprolactone (80 kDa) dissolved in 1
:
1 chloroform:acetic acid with 0.25 wt% Nile Red for visualization and either 5, 10, or 15 wt% SPIONs. The electrospinning solution was expelled at a rate of 1.5 mL h−1 with a positive voltage of 6–12 kV at a needle to collector distance of 16 cm onto a cylindrical mandrel rotating at 10 m s−1 with a negative voltage of 0.9–2.3 kV. The aligned fiber mat was coated in Tissue-Tek and frozen. The frozen mat was cut and stacked, maintaining fiber alignment, placed into a mold, then the mold was filled with Tissue-Tek and frozen again. The resultant block of fibers was sliced to the desired length using a cryostat.
Researchers have evaluated the use of many different fiber lengths within fiber–hydrogel composites, where there is a trade-off between maintaining a high aspect ratio and avoiding physical entanglement.2,14 For this work, the fibers must be long enough to direct cellular extension along an axis,29 yet small enough to align within a reasonable timespan and under a reasonable magnetic field strength.15,30,31 Given these considerations, we selected fiber lengths of 20, 40, and 60 μm and magnetic field strengths between 300–760 mT, which is less than the typical field strength used during clinical magnetic resonance imaging (MRI).32 Here, fiber length was well-controlled by adjusting the cryostat settings. The ‘20 μm’, ‘40 μm’, and ‘60 μm’ setting on the cryostat resulted in fibers of 22.0 ± 1.5 μm, 45.6 ± 4.5 μm, and 62.1 ± 7.6 μm in length, respectively (Fig. 1C). Chopped fibers were washed using phosphate buffered saline (PBS), filtered through a 25 μm mesh, condensed into a single pellet via centrifugation, and dried. Dried chopped fibers were stored at room temperature and protected from light. Dried fibers were imaged using scanning electron microscopy (Fig. 1D and Fig. S1) (SEM, Nova 200 NanoLab SEM/Focused Ion Beam). Images were captured at 5.0 kV using a magnification between 150× and 25
000×. ImageJ was used to quantify fiber length. Dried fibers were dispersed at 0.5 wt% in PBS via overnight mixing on a shaker before use. Fibers in PBS rapidly aligned in the presence of a magnetic field, demonstrating magnetic responsive behavior (Video S1).
To fabricate covalently crosslinked fiber–hydrogel composites, norbornene-functionalized HA (NorHA) was synthesized using a two-step reaction as previously published.23 NorHA was purified via dialysis, lyophilized, frozen for storage, and functionalization was determined via1H NMR. Norbornene functionalization of HA was calculated as the area of four vinyl proton peaks from 6.02–6.33 ppm (2H), normalized to the methyl peak along the HA backbone at 2.1 ppm (3H).23,33 Approximately 80% of the disaccharide repeat units within HA were modified with norbornenes (Fig. S2). NorHA (4 wt%) was dissolved in PBS containing 0.5 wt% fibers, 0.05 wt% I2959 (photoinitiator), and dithiothreitol (crosslinker, 0.2
:
1 molar ratio of thiol to norbornene). The polymer solution was pipetted into a custom mold and fibers were aligned within the solution by applying a magnetic field using two neodymium magnets at 37 °C. The magnetic field strength was controlled by adjusting the distance between the two magnets and measured using a magnetometer. After a specified amount of time, the hydrogel was crosslinked using UV light (10 mW cm−2) for 5 minutes. The crosslinking time was based on previous studies which demonstrated hydrogel modulus reached a plateau within 5 minutes of UV light exposure, indicative of complete crosslinking.34 Mechanical analysis of the NorHA hydrogels, with and without fibers, was performed via uniaxial compression testing (Instron 5943, 50 N load cell). Testing was performed at 100% strain per min until 15% strain and the compressive modulus was calculated as the initial linear region of the stress versus strain curve. NorHA hydrogels with and without fibers had a compressive modulus of 95.9 ± 4.5 kPa and 94.3 ± 12.2 kPa, respectively. Thus, the inclusion of fibers did not appear to inhibit crosslinking or significantly impact the compressive modulus of NorHA hydrogels (Fig. 1E). At a relatively low fiber density of 0.5 wt%, the fibers were not expected to alter the material's compressive properties.2
To fabricate non-covalently crosslinked fiber–hydrogel composites, Ad-HA and CD-HA were synthesized using previously published protocols.24 Ad-HA and CD-HA were purified via dialysis, lyophilized, frozen for storage, and functionalization was determined via1H NMR. Adamantane functionalization of HA was calculated as the area of the ethyl multiplet of adamantane at 1.50–1.85 ppm (12H) relative to the HA backbone at 3.20–4.20 ppm (10H).24,35 Approximately 20% of the HA repeat units were modified with adamantanes (Fig. S3). β-cyclodextrin modification of HA was calculated as the area of the hexane linker at 1.35–1.85 ppm (12H) relative to the methyl singlet of HA at 2.1 ppm (3H).24,35 Approximately 20% of the HA repeat units were modified with β-cyclodextrin (Fig. S4). CD-HA and Ad-HA were individually dissolved at 6 wt% in PBS containing 0.5 wt% fibers. The two polymer solutions were combined at a 1
:
1 cyclodextrin to adamantine molar ratio, mixed, centrifuged to remove bubbles, and the hydrogel was transferred into a custom mold. Fibers were aligned within the guest–host hydrogel by applying a magnetic field, as described previously. Mechanical analysis of the guest–host hydrogels, with and without fibers, was performed via rheology (TA Instruments Discovery HR 20). A strain sweep (0.01–100%) and cyclic strain time sweep (alternative periods of low (0.2%) and high (100%) strain) were performed at 37 °C using procedures adapted from Loebel, 2017.24 The crossover strain was 6.3% and 5.3% with and without fibers, respectively (Fig. 1F). Further, the storage modulus was 1284.6 Pa and 742.5 Pa with and without fibers, respectively. Shear-thinning (G′′ > G′ at high strain) and rapid self-healing (recovery of G′ > G′′ at low strain) behavior was confirmed via a cyclic strain time sweep (Fig. 1G). Critically, this data indicates the inclusion of fibers did not appear to inhibit crosslinking or the shear-thinning and self-healing behavior of guest–host hydrogels.
Following magnetic field exposure, fiber–hydrogel composites were imaged to quantify fiber alignment. Fluorescent images of hydrogels at 10× magnification were processed as follows: deconvolution using CellSens Dimension, thresholding using ImageJ, and then fiber orientation was determined using FiberFit.36 This data was used to calculate the percentage of fibers aligned in a given direction between 0° to 180° (frequency), where the percent of aligned fibers was defined as the percentage of fibers within ± 25° of the major orientation axis. GraphPad Prism 8 software was used for all statistical analyses. Statistical comparisons were performed using one- or two-way analysis of variance (ANOVA) with Tukey's honest significant difference (HSD) post hoc testing as appropriate for evaluation of significance between groups (p < 0.05).
To align fibers within the covalently crosslinked fiber–hydrogel composite (Fig. 2A), (i) chopped fibers were dispersed within the NorHA polymer solution, (ii) exposed to a magnetic field to induce fiber alignment, and (iii) fiber alignment was locked in place via UV crosslinking. Fiber alignment was locked in place using UV light application while maintaining magnetic field exposure to minimize fiber movement that may occur during magnetic field removal. Fibers were randomly aligned before magnetic field exposure (Fig. 2B and E) and were highly aligned after magnetic field exposure (Fig. 2C and F). Generally, fibers containing 15% SPIONs reached maximum fiber alignment in five minutes of magnetic field exposure, where maximum fiber alignment percentage was strongly dependent on fiber length (Fig. 2H and J). 40 μm fibers aligned more rapidly in the NorHA polymer solution and reached a higher fiber alignment percent compared to 20 or 60 μm fibers. After 30 minutes of magnetic field exposure, fiber alignment percent was 47.5 ± 2.9%, 69.8 ± 0.9%, and 49.9 ± 2.2% for 20, 40, and 60 μm fibers, respectively. This behavior is likely a combination of competing effects: (1) at lower aspect ratios, fibers were more prone to bending, impeding analysis and diminishing the maximum fiber alignment (Fig. S5) and (2) at high aspect ratios, the forces generated from the magnetic field were insufficient to enable maximum fiber alignment and the fibers were prone to entanglement. Fiber number and area were assessed before (number: 791, area: 336 μm2) and after 620 mT magnetic field exposure for 30 minutes (number: 801, area: 355 μm2). No statistical differences were noted before and after magnetic field exposure, which indicates minimal to no fiber aggregation occurred during magnetic field application. Given this data, 40 μm fibers were chosen for subsequent covalently crosslinked fiber–hydrogel studies.
Maximum fiber alignment percent was also strongly dependent on the SPION content within the chopped fibers. Fiber–hydrogel composites with 40 μm fibers containing 10 and 15 wt% SPIONs reached a higher percent alignment than fibers containing 5% SPIONs (Fig. 2I). Additionally, fibers containing 15% SPIONs achieved peak fiber alignment faster than fibers containing 10% SPIONs (Fig. S6). Together, this data demonstrates magneto-responsive behavior increased with increasing SPION content, as expected. We were unable to consistently fabricate electrospun fibrous scaffolds with SPION contents above 15 wt%. Thus, 15 wt% SPIONs were used for the rest of this work.
To align fibers within the non-covalently crosslinked fiber–hydrogel composite (Fig. 3A), the composite was exposed to a magnetic field. The magnetic field application generates a force at the fiber–hydrogel interface. This force was sufficient to locally break (i.e., shear-thin) the non-covalent crosslinks within the hydrogel and enable fiber movement. The non-covalent crosslinks reform after fiber alignment due to the self-healing nature of these bonds. As a result, this platform enables in situ fiber alignment within the crosslinked hydrogel at any user-defined timepoint. Similar to the covalently crosslinked system, fibers in the non-covalently crosslinked system were randomly aligned before magnetic field exposure (Fig. 3B and E) and more aligned after magnetic field exposure (Fig. 3C and F). Fiber alignment was initiated by 30 minutes and increased until 120 minutes of magnetic field exposure (Fig. 3D and G). Fiber number and area were assessed before (number: 607, area: 339 μm2) and after 760 mT magnetic field exposure for 120 minutes (number: 683, area: 346 μm2). No statistical differences were noted before and after magnetic field exposure, which indicates minimal to no fiber aggregation occurred during magnetic field application.
Generally, fiber alignment within guest–host hydrogels required a longer magnetic field exposure time (>30 min) and a higher magnetic field strength (760 mT) compared to the covalently crosslinked system. This was expected as the force required to break the non-covalent crosslinks and enable fiber movement is higher than that required within the uncrosslinked NorHA polymer solution. Fiber alignment kinetics (Fig. 3H) and the maximum fiber alignment percent (Fig. 3I and Fig. S7) were not dependent on fiber length when using a 760 mT magnetic field. 20 and 40 μm fibers reached a maximum fiber alignment of 44.2 ± 2.2% and 43.7 ± 3.2%, respectively. For 40 μm fibers, fiber alignment percent was significantly higher following 120 minutes of exposure to a 760 mT (43.7 ± 3.2%) versus 300 mT (36.9 ± 3.5%) magnetic field (Fig. 3J). Interestingly, 20 μm fibers were more aligned than 40 μm fibers following exposure to lower magnetic field strengths (300–620 mT) (Fig. S8). This behavior is likely due to shorter fibers requiring less force for fiber movement and, thus, a lower magnetic field strength. The alignment of 20 μm fibers was independent of magnetic field strength in the range studied (Fig. S9). Notably, maximum fiber alignment plateaued at 120 minutes regardless of magnetic field strength and higher exposure times did not increase fiber alignment (Fig. S10). To maximize fiber alignment, 760 mT was selected for all additional studies using the non-covalently crosslinked system.
To enable spatial control over fiber alignment in the covalently crosslinked fiber–hydrogel composite, we used layer-by-layer stacking.3 Briefly, a layer of uncrosslinked fiber-polymer solution was added to the mold, exposed to a magnetic field, and partially crosslinked using UV light for 30 seconds. This was repeated for each layer, where the direction of the magnetic field can be tuned as desired, and the entire construct was fully crosslinked using UV light for 5 minutes at the end of the process (Fig. 4A). Partial crosslinking, via UV light exposure for 30 seconds between layers, locks in the fiber alignment while allowing inter-layer diffusion and crosslinking of polymer chains to create a robust, multi-layered hydrogel (Fig. 4B).3 This approach allows for the creation of fiber–hydrogel composites that can uniquely mimic the 3D spatial organization of many fibrous tissues, with precise control over both layer depth and the fiber alignment within each layer. Maximum layer thickness is dependent on the penetration depth of UV light, where studies have observed successful UV light penetration up to 6 mm.37 However, this system can be adapted to crosslink via other wavelengths of light with increased penetration depths. To demonstrate the versatility of this system, fibers were horizontally aligned in the bottom layer, randomly aligned in the middle layer, and vertically aligned in the top layer (Fig. 4C). A histogram of fiber frequency versus orientation angle demonstrates precise control over fiber orientation within each layer of the hydrogel (Fig. 4D). The fiber orientation within this composite mimics the 3D spatial organization within the different zones of articular cartilage. In the future, this platform can be used to develop tissue-engineered scaffolds that mimic the complex spatial organization within many connective tissues, such as articular cartilage, and serve as a template for improved repair.
To demonstrate temporal control over fiber alignment in the non-covalently crosslinked fiber–hydrogel composite, we applied a magnetic field with varying magnetic field direction at multiple user-defined timepoints. Critically, due to the shear-thinning and self-healing nature of the guest–host hydrogel, magnetic field exposure was capable of aligning fibers within the crosslinked hydrogel (Fig. 3). As a proof of concept, fibers were initially randomly aligned before magnetic field exposure (Fig. 4E). At a user-defined timepoint, fibers were horizontally aligned via magnetic field application in the horizontal direction for 90 minutes (Fig. 4F). Then, at a second user-defined timepoint, fibers were vertically aligned via magnetic field application in the vertical direction for 90 minutes (Fig. 4G). For the first time, this study demonstrates in situ temporal control over fiber orientation within crosslinked hydrogels at any user-defined timepoint. As such, this platform can be used to study the temporal role of fiber orientation during development and wound healing.
Supplementary information is available. See DOI: https://doi.org/10.1039/d5tb00694e
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