Ruhani Singha,
Kerri Bruce
b,
Shen Y Heazlewoodad,
Jacinta F White
a,
Malisja de Vriesa,
Benjamin W. Muir
a,
Benjamin Caoad,
Xavier Muletc,
Daniel Layton*b and
Cara M. Doherty
*a
aCSIRO Manufacturing, Private Bag 10, Clayton South, Victoria 3169, Australia. E-mail: cara.doherty@csiro.au
bCSIRO Health & Biosecurity, Australian Centre for Disease Preparedness, Geelong, Victoria 3220, Australia. E-mail: daniel.layton@csiro.au
cSchool of Science, RMIT University, Melbourne, Victoria 3000, Australia
dAustralian Regenerative Medicine Institute, Monash University, Clayton, VIC, Australia
First published on 25th June 2025
mRNA vaccines have emerged as a highly effective strategy for the prevention and treatment of various diseases. A critical factor driving the success of mRNA vaccines is the development of advanced multicomponent lipid nanoparticles (LNPs) as a delivery system. As mRNA–LNP technology becomes increasingly integral to vaccine and therapeutic development, there is significant potential to enhance LNP efficiency and build upon the first generation of clinically approved mRNA–LNP products. This can lead to the development of superior formulations that achieve higher protein expression and improved therapeutic outcomes. In this study, we present a novel approach to enhance the transfection efficiency of mRNA–LNPs using ZIF-8 metal–organic framework (MOF). We demonstrate effective encapsulation of mRNA–LNPs within ZIF-8, with preserved structural integrity during dissociation and release. Remarkably, following MOF encapsulation and release, we observed a 3-fold and 8-fold increase in transfection efficiency of the mRNA–LNPs at 48 h in HEK-293 and HCT-116 cells, respectively. Our findings suggest that the presence of ZIF-8 materials with the mRNA–LNPs significantly contributes to their improved transfection and translation efficiency.
Efficient intracellular delivery of mRNA is fundamental to the success of mRNA vaccines and is predominantly achieved via lipid nanoparticles (LNPs), which protect mRNA from degradation and facilitate their cellular uptake.3,4 Consequently, lipid-based delivery systems—including lipoplexes, liposomes, and LNPs—have gained prominence as versatile and effective carriers for mRNA therapeutics.4,5 Despite these advances, significant challenges remain: the stringent requirement for cold-chain storage to maintain vaccine stability, the reliance on syringe- and needle-based administration methods, and the need for multiple booster doses to sustain long-term immunity continue to limit broad deployment, particularly in resource-limited settings.1,4
Among emerging materials-based strategies, metal–organic frameworks (MOFs)—particularly zeolitic imidazolate framework-8 (ZIF-8)—have shown considerable promise in improving vaccine delivery and stability. One of the earliest studies in this field utilized ZIF-8 to co-encapsulate the model antigen ovalbumin alongside adjuvants, resulting in composite formulations capable of eliciting robust immune responses.6 Other MOFs based on aluminium, zirconium, and potassium have similarly enabled oral antigen delivery and improved immunogenicity.7–9 The ZIF-8 MOF remains particularly attractive due to its porosity, pH-responsive degradability, and chemical stability. In vitro, it exhibits low to moderate cytotoxicity, influenced by parameters such as particle size, surface chemistry, dose, and exposure time. Particularly, toxicity is cell line-dependent—for example, macrophages and epithelial cells show earlier oxidative stress responses than cancer cells.10 The toxicity is primarily driven by zinc ion release and reactive oxygen species generation under acidic conditions.10 Several strategies have been explored to enhance ZIF-8-based therapeutic delivery, notably surface functionalization with molecules like polydopamine, poly-ethylene glycol (PEG), hyaluronic acid, and silica to improve stability and biocompatibility.11–14 Therefore, the effective assessment of ZIF-8-based platforms depends on both optimized particle design and the use of suitable cell models.
In addition to addressing toxicity concerns, preclinical animal studies have shown that ZIF-8 can also modulate immune responses to subunit vaccines, resulting in enhanced antibody titres.6,15 A recent study at the Massachusetts Institute of Technology has revealed that ZIF-8 degradation products activate endosomal toll-like receptors, potentiating spike protein immunogenicity.16 Beyond protein antigens, MOF encapsulation has also been extended to whole-virus platforms. For instance, the Gassensmith group demonstrated that ZIF-8-encapsulated tobacco mosaic virus (TMV) exhibited enhanced thermal and chemical stability.17–19 Building on this, our group applied ZIF-8 biomimetic mineralization to a commercially available live-viral vaccine—the V4 strain of newcastle disease virus (NDV) and the WSN strain of Influenza A, significantly extending their stability from days to months.20
More recently, MOFs have been explored for stabilizing liposomal formulations. Herbert et al. immobilized proteoliposomes within ZIFs, conferring exceptional resistance to thermal, mechanical, and chemical stressors.21 Kumari et al. developed a ZIF-8-encapsulated liposomal system suitable for biolistic delivery, offering a viable alternative to needle-based injection.22 Other studies have demonstrated successful intranasal delivery of ZIF-8-coated liposomes in mice without compromising biocompatibility.23 These findings suggest that MOF encapsulation could enhance the stability and delivery of more complex lipid nanoparticle systems like the SARS-CoV-2 mRNA vaccines (e.g., BNT162b2, mRNA-1273).
In this study, we present the first demonstration of ZIF-8 biomimetic mineralization applied to mRNA–LNPs. We formulated LNPs containing enhanced green fluorescent protein (eGFP)-encoding mRNA with an ionizable lipid, helper lipid, PEGylated lipid, and cholesterol. These mRNA–LNPs were successfully encapsulated and released from ZIF-8 while maintaining structural integrity and biological function. Remarkably, ZIF-8 encapsulation significantly enhanced mRNA transfection efficiency, offering a promising strategy for the stabilization and delivery of mRNA-based vaccines.
Among the various metal–organic frameworks (MOFs) employed in the biomedical field, zeolitic imidazolate frameworks (ZIFs)—comprising an extended network of Zn2+ ions coordinated with 2-methylimidazole linker units—have been extensively explored for applications such as biomolecule encapsulation, drug delivery, and gene therapy. The mechanism of ZIF formation has been well studied and involves the initial association of positively charged zinc ions with the biomolecule, followed by the attachment of the imidazole organic ligands. This process facilitates the formation of prenucleation clusters of ZIF-8, leading to controlled biomimetic mineralization on the surface of biomacromolecules.26
We have previously applied ZIF-8 for the biomimetic mineralization of live-viral vaccines.20 The virions in aqueous solution have a negative zeta potential due to their surface proteins, which facilitates interaction with Zn2+ ions, resulting in successful encapsulation and thermal stabilization of these vaccines. However, the scenario differs when mRNA is encapsulated within a multi-component lipid nanoparticle (LNP). The inclusion of an ionizable cationic lipid, such as ALC-0315 (theoretical pKa 6.09), in the LNP formulation used in this study hinders ZIF-8 biomimetic mineralization when the particles are resuspended in nuclease-free water. Cationic surface charge has been shown to hinder ZIF encapsulation.27 Furthermore, mRNA–LNPs require carefully buffered conditions, as they are osmotically unstable in water.18 We have previously addressed the challenge of cationic surface charge on proteins using a MOF biomimetic co-encapsulation technique with serum albumin.28 Other approaches, such as those by Herbert et al., have utilized a solvent solution containing 100 mM NaCl, 1 mM TCEP, and 20 mM MOPS buffered to pH 7.0 to facilitate ZIF biomimetic mineralization of proteo-liposomes.21 Herein, we used OptiMEM™, a reduced-serum media as the solvent, as it offers both the buffering capacity along with helper constituents to enable ZIF biomimetic co-encapsulation of the LNPs.
A variation in ZIF polymorph can be produced by varying the precursor concentrations.29 While maintaining a constant precursor ratio of zinc acetate to 2-methylimidazole (1:
4), we investigated three ZIF-8@LNP@mRNA formulations—A-ZIF-8@LNP@mRNA, B-ZIF-8@LNP@mRNA, and C-ZIF-8@LNP@mRNA, with progressively increasing concentrations of the precursors. Specifically, we prepared the formulations with zinc acetate at 4, 8, and 20 mM, and 2-methylimidazole at 16, 32, and 80 mM, respectively. The optimization of precursor concentrations aimed to maximize ZIF-8 encapsulation of LNPs while minimizing the potential toxicity associated with excess ZIF material, knowing that toxicity is dose-dependent. All ZIF-8@LNP@mRNA syntheses and subsequent post-processing were conducted in proprietary OptiMEM™ media.
The aqueous synthesis of ZIF-8 at a low molar ratio of precursors (1:
4) typically favors the formation of an amorphous material (aZIF).30,31 Consistent with expectations, our synthesis conditions resulted in an amorphous coordination polymer. However, to confirm the composition of ZIF-8, it was necessary to obtain a crystalline phase. To achieve this, the amorphous A-ZIF-8@LNP@mRNA composite was washed with ethanol, which resulted in the formation of a crystalline ZIF-8 phase, as confirmed by X-ray diffraction (XRD) analysis shown in Fig. 1b. Fig. 1c(ii and iii) presents TEM and SEM images of the A-ZIF 8@LNP@mRNA precipitate, revealing a dense deposit of the amorphous flocculate. When ethanol post-processing was applied, the composite transitioned to crystalline ZIF 8@LNP@mRNA (ethanol washed) crystals, exhibiting a truncated rhombic dodecahedral morphology, rather than the typical rhombic dodecahedron morphology of control ZIF-8 (Fig. S2, ESI†).
The functional integrity of the ZIF-8 encapsulated LNPs was evaluated in vitro after releasing the mRNA–LNPs from their ZIF scaffolds using a sodium citrate buffer (pH 5.0, 50 mM). ZIF-8 is known to be unstable and dissociates rapidly in acidic sodium citrate buffer. Moreover, citrate ions chelate Zn2+, further breaking the coordination bonds within the ZIF-8 MOF, facilitating the release of encapsulated mRNA–LNPs. We confirmed using TEM analysis, that the LNPs released from the MOF maintained their structural integrity. Additionally, we observed an increase in their hydrodynamic size from an average of 174 nm (PdI: 0.3) to an average of 260 nm (PdI: 0.2) using dynamic light scattering (DLS), as shown in Fig. 1d.
Fig. 2a shows energy-dispersive X-ray spectroscopy (EDS) analysis of A-ZIF-8@LNP@mRNA. The EDS confirms the presence of expected elements in the mRNA-encapsulating LNP, including C, O, N, P, and Zn. Zinc from the ZIF-8 is distributed throughout the sample but is especially concentrated around the spherical moieties in the flocculate, confirming the ZIF mineralized composition of the LNP formulations. The elemental composition (weight %) for each sample is detailed in the corresponding table in Fig. S3 (ESI†). After sodium citrate dissolution of the ZIF, EDS of the sample showed a limited presence of zinc inside the emerging carbon-rich spherical nanoparticles, while much of the dissolved zinc and sodium salts were observed around these nanostructures (Fig. S4, ESI†).
TEM, with its exceptional nanoscale resolution, was used to visualize the sequence of events from LNP biomimetic mineralization in the ZIF MOF to the subsequent release using citrate buffer prior to transfection assays. Fig. 2b(i) shows the unilamellar LNPs revealed by negative contrast using a phosphotungstic acid negative-stain. The LNPs exhibited a wide size distribution, ranging from 50 nm to 500 nm, which reflects the variability introduced by manual vortex-mixing during preparation. The formation of ZIF-8@LNP@mRNA produced a floc, as shown in the electron image in Fig. 2b(ii). Upon the addition of sodium citrate release buffer, the ZIF disintegrates, as captured in the unstained image in Fig. 2b(iii), where LNPs are seen emerging from the partially dissolved, electron-dense ZIF material. After complete dissolution, the negatively stained LNPs in Fig. 2b(iv) confirms that the structural integrity of the released LNPs remains intact following the encapsulation and release process.
Transfection efficiency (%) was quantified by measuring the green-fluorescent area as a fraction of the total phase area confluence, while protein expression (translation efficiency) was assessed by the total green integrated intensity. Fig. 3b and d show the transfection efficiency of LNP@mRNA, A-ZIF-8@LNP@mRNA, B-ZIF-8@LNP@mRNA, and C-ZIF-8@LNP@mRNA in HEK-293 and HCT-116 cells, respectively. LNP@mRNA showed a delayed GFP expression, which began 12 hours post-incubation and increased sharply to a mean transfection efficiency of 45% at 24 hours. As shown in Fig. 3c, the integrated green intensity, representing the amount of protein produced, also increased between 18 and 24 hours, reaching a peak of 6.6 × 106 units at 24 hours. Upon the addition of serum-containing media at 24 hours (indicated by a dotted line), the number of cells treated with LNP@mRNA doubled over the next 24 hours (Fig. S6, ESI†). However, the increase in GFP-expressing cells was not proportional to the increase in confluence, leading to a drop in transfection efficiency to an average of 25% at 48 hours. The GFP protein levels also decreased, as evidenced by a reduction in the integrated green intensity to 4 × 106 units at 48 hours.
In contrast, A-ZIF-8@LNP@mRNA, B-ZIF-8@LNP@mRNA, and C-ZIF-8@LNP@mRNA exhibited more rapid GFP expression profiles in HEK-293 cells, with significantly higher mean transfection efficiencies of 57%, 51%, and 40% at 18 hours, and 74%, 66%, and 52% at 24 hours, respectively. Beyond 24 hours, the fraction of transfected cells plateaued for A-ZIF-8@LNP@mRNA and B-ZIF-8@LNP@mRNA, indicating that, unlike the stalled GFP expression in LNP@mRNA-treated cells, the number of green-fluorescent cells increased in proportion to the phase area confluence for these ZIF-8 formulations. The green integrated intensity continued to increase, indicating consistently higher protein production for all three ZIF-8 formulations. Notably, A-ZIF-8@LNP@mRNA demonstrated a significantly higher amount of GFP, with a 5-fold increase compared to LNP@mRNA at 48 hours.
Overall, there was no significant difference in transfection efficiency between A-ZIF-8@LNP@mRNA and B-ZIF-8@LNP@mRNA. However, A-ZIF-8@LNP@mRNA consistently outperformed C-ZIF-8@LNP@mRNA from 18 hours onwards. A-ZIF-8@LNP@mRNA was the most optimal formulation, showing 7.6-, 1.6-, and 3-fold higher transfection efficiency than LNP@mRNA at 18, 24, and 48 hours, respectively.
Due to their epithelial origin, HCT-116 cells are considered difficult to transfect, which is evident in our results (Fig. 3d), where the control LNP@mRNA achieved a maximum transfection efficiency of only 8.5% in HCT-116 cells, compared to 45% in HEK-293 cells. Recent efforts to address this limitation have focused on developing novel lipid formulations. For example, Qian et al. reported a newly synthesized lipid, S-1, which demonstrated significantly enhanced expression in HCT-116 cells, surpassing that in HEK-293 cells over a 24-hour period. Notably, our ZIF-8@LNP@mRNA formulation achieved comparable transfection efficiencies in both HCT-116 and HEK-293 cells, suggesting improved performance in hard-to-transfect cell lines.32 While LNP-treated HCT-116 cells showed a mean transfection efficiency of 3.5% at 18 hours, over 50% of cells were successfully transfected using the ZIF-8 formulations at the same time point. All three ZIF-8@LNP@mRNA formulations significantly outperformed LNP@mRNA from 12 hours onwards, with no significant differences among A-ZIF-8@LNP@mRNA, B-ZIF-8@LNP@mRNA, and C ZIF 8@LNP@mRNA at any time point. The maximum mean transfection efficiency reached 66% for A-ZIF-8@LNP@mRNA and B-ZIF-8@LNP@mRNA at 30 hours, and 69% for C-ZIF-8@LNP@mRNA at 36 hours. GFP protein production steadily increased to 2.7 × 107, 2.9 × 107, and 2.6 × 107 units for A-ZIF-8@LNP@mRNA, B-ZIF-8@LNP@mRNA, and C-ZIF-8@LNP@mRNA, respectively—at least 10 times higher than the 2.5 × 106 units for LNP@mRNA at 30 hours. Between 30 and 48 hours, despite the recovery in cell density (Fig. S6, ESI†) and a plateaued intensity indicating further GFP expression, the transfection efficiency values dropped to 55%, 54%, and 58%, respectively, for A-ZIF-8@LNP@mRNA, B-ZIF-8@LNP@mRNA, and C-ZIF-8@LNP@mRNA, remaining significantly higher than the 7% mean for LNP@mRNA. Fig. 3f shows representative images from each of the LNP@mRNA and ZIF-8@LNP@mRNA treated wells. (See corresponding images for HEK-293 cells in Fig. S8, ESI†). A separate experiment with A549 cells using a shorter 5-hour incubation (compared to the 24-hour incubation used for HEK-293 and HCT-116 cells) showed a similar enhancement in transfection efficiency, consistent with observations in HEK-293 and HCT-116 cells (Fig. S7, ESI†). However, the use of a different cell type and incubation condition led to an earlier plateau in GFP expression at the 12-hour time point.
Reviewing prior art in the field of ZIF-8-vaccine development, most studies have employed nanoZIF-8 as an intracellular delivery vehicle for intracellular delivery of non-replicating viral vaccines and sub-unit vaccines.6,15–17,19,33,35–37 Conversely, ZIF-8 can also serve as a protective coating, to be released or dissociated just before vaccine administration.20 This application depends on the cargo; while nucleic acids and proteins require a nanocarrier for intracellular delivery, live-viral and non-viral agents like LNPs are self-sufficient for cell invasion and endocytosis.
The ZIF-8 MOF structure comprises a lattice of tetrahedral units made of zinc ions coordinated with four imidazole molecules. The coordination bond can easily dissociate with changes in pH or the presence of a chelator. This dissociation can occur exogenously using sodium citrate buffer (50 mM, pH 5.0) or intracellularly after endocytosis in lysosomal and endosomal compartments, releasing the cargo vaccine along with ZIF-8 disintegration products containing imidazolate and Zn2+.
Both imidazole and zinc have been associated with enhancing vaccine response, and we postulate that they may have a synergistic effect in the context of ZIF-8. Imidazole is present in many commercial toll-like receptor (TLR) agonists,38,39 which are critical to the innate immune system. TLRs 3, 7, 8, and 9, located on endosomal membranes, trigger immune responses upon encountering viral or bacterial RNA. Interestingly, recent reports suggest that ZIF-8 induces TLR-3, 7, and 9 expressions, initiating proinflammatory responses and thereby enhancing immunogenicity.9 This enhancement is mainly attributed to the 2-methylimidazole degradation products, with Zn2+ shown not to activate TLR-7, TLR-8, or TLR-9 in reporter cells. The study also compared ZIF-8 with mRNA–LNPs, suggesting that LNP@mRNA immune activation is driven by monocyte-derived dendritic cells and the cDC1 subset of conventional DCs, while TLR-7 activation by ZIF-8 is unique among other nanodelivery vehicles.
Zinc homeostasis is crucial for normal immune function.40 The metalloimmunological effects of zinc have been extensively studied, showing that Zn2+ enhances the transfection efficiency of various polymeric and lipoplex-based transfection agents. These studies link Zn2+ to (1) increased endocytosis through cell membrane-metal coordination, (2) enhanced endosomal escape via strong interactions between zinc and phosphatidylserine in the endosomal membrane and increased ‘proton-sponge’ effect leading to endosome swelling and rupture, and (3) excellent anti-serum or low-protein binding capability.41–45 These properties make Zn2+ advantageous for mRNA therapeutics, where only 2–8% of mRNA typically escapes the endosome to be released into the cytosol.46 Additionally, zinc's coordination with nucleic acid phosphate groups aids in maintaining the integrity of the nucleic acids, leading to higher antigen production and improved immune response.47,48
Inspired by recent studies on ZIF encapsulation of liposomes and proteoliposomes, we explored the biomimetic mineralization of mRNA-loaded multi-lipid nanoparticles. During this investigation, we discovered that ZIF-8 significantly enhances LNP transfection efficiency. This effect is not linked to structural or compositional changes in the LNPs upon encapsulation but is attributed to the presence of ZIF-8 dissociates, which enhance transfection efficiency. Based on literature, Zn2+ aids in mRNA cytosolic delivery, boosting transfection efficiency and potentially increasing antibody production in vivo, while imidazolates can trigger an innate immune response. We hypothesize that the imidazole and zinc components of ZIF-8 may work synergistically to enhance both transfection efficiency and immunogenicity.
The results of this preliminary study suggest that ZIF-8 is a safe, facile, and cost-effective additive that could improve vaccine efficiency. Additionally, when encapsulated within ZIF 8, formulations may be suitable for needle-free administration and ambient storage. Given that ZIF-8 dissociation is pH-dependent, encapsulated formulations could be adapted for single-dose, slow-release vaccines, which have been shown to elicit stronger immune responses. Overall, these findings warrant further investigation into the role and mechanism of ZIF-8 and its dissociates in improving the efficacy of mRNA–LNP vaccines, potentially utilizing these novel materials as additives to mRNA–LNP formulations.
Cell culture: HEK-293 cells were maintained at 37 °C, 5% CO2 in complete cell culture medium containing DMEM (Glutamax), 10% foetal bovine serum (FBS), 2 mM L-glutamine (GlutaMAX), 1% NEAA. The HCT-116 cells were maintained in McCoys 5a modified media, 10% heat inactivated FBS, 2 mM L-glutamine (GlutaMAX). The A549 cells were maintained in F12 media, 10% heat inactivated FBS and glutamax. All the cells were subcultured every 3–4 d. One day prior to the transfection, cells were seeded at a density of 2.0 × 104 cells per well in 96 well plates in complete cell culture media.
Solution (b), A 30 μL ethanolic solution containing, an ionizable lipid ALC-0315 (6-((2-hexyldecanoyl)oxy)-N-(6-((2-hexyldecanoyl)oxy)hexyl)-N-(4-hydroxybutyl)hexane-1-aminium), a helper lipid DSPC (Distearoylphosphatidylcholine), Cholesterol, and a PEGylated lipid ALC-0159 (Methoxypolyethyleneglycoloxy(2000)-N,N-ditetradecylacetamide) in a molar ratio of 46.3:
9.4
:
42.7
:
1.6 was prepared. The lipids and the molar ratios used herein are similar to those used for BNT162b2; Comirnaty i.e. the SARS-CoV-2 mRNA vaccine manufactured by the Pfizer-BioNTech collaboration.51 For multiple experiments within a period of 2 months, we prepared this solution in bulk and stored at 20 °C until further use. To prepare LNPs, Solution (b) is added to Solution (a) in a 1.5 mL tube with constant vortex mixing for 30 sec. The LNP solution formed herein is immediately dialyzed using a Pur-A-Lyzer™ dialysis kit (Sigma Aldrich, #PURN60030, capacity 10 250 μL, MWCO 6–8 kDa) against Tris Buffered Saline (50 mM, pH 7.6) for a period of 1 h. Dialysed LNP solution is collected and made to 150 μL using Tris Buffered Saline (50 mM, pH 7.6). The 150 μL LNP solution is further diluted 4 times in reduced serum media (OptiMEM media; ThermoFisher Scientific #31985062; containing sodium bicarbonate buffer system (2.4 g L−1), insulin, transferrin, hypoxanthine, thymidine, and trace elements to allow for a reduction in serum supplementation) to make 600 μL of LNPs in OptiMEM media, Solution (c) for further use.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4tb02101k |
This journal is © The Royal Society of Chemistry 2025 |