Xiao
Jin
a,
Xiaoyu
Zhang
*b,
Bei
Yang
a,
Xiaozhong
Zheng
a,
Mingxia
Gao
a,
Hongge
Pan
ac and
Wenping
Sun
*ad
aSchool of Materials Science and Engineering, Zhejiang University, Hangzhou 310058, China. E-mail: wenpingsun@zju.edu.cn
bZhejiang Carbon Neutral Innovation Institute, Zhejiang University of Technology, Hangzhou 310014, China. E-mail: Zhangxiaoyu@zjut.edu.cn
cInstitute of Science and Technology for New Energy, Xi'an Technological University, Xi'an 710021, China
dState Key Laboratory of Clean Energy Utilization, Zhejiang University, Hangzhou 310027, China
First published on 27th May 2025
Developing high-performance ruthenium (Ru)-based electrocatalysts for alkaline hydrogen oxidation reaction (HOR) is crucial for the practical application of anion exchange membrane fuel cells. However, the inherent high oxophilicity of Ru leads to severe performance degradation at elevated anodic potentials. Herein, we construct a Ru/TiO2 heterostructure electrocatalyst via a reverse two-step approach that enhances the interaction between Ru and TiO2. The optimal Ru/TiO2-400 electrocatalyst exhibits remarkable HOR performance with a mass activity of 0.559 A mgRu−1 at 50 mV (vs. RHE) and a specific exchange current density of 0.484 mA cm−2, which are 2.0 and 4.8 times higher than those of Pt/C, respectively. Notably, the Ru/TiO2-400 electrocatalyst exhibits remarkable HOR performance with minimal current degradation even at anodic potentials up to 0.6 V (vs. RHE). Experimental results demonstrate that the robust Ru–Ti and Ru–O bonds derived from the intense Ru–TiO2 interaction effectively prevent Ru from combining with O from the adsorbed OH, thereby enhancing Ru inoxidizability at high potentials. Moreover, the metallic Ru becomes electron rich due to the electron transfer from TiO2 to Ru, which weakens the adsorption of H reaction intermediates. The Ru and TiO2 domains at Ru–TiO2 interfaces are the optimal H and OH adsorption sites, respectively. Therefore, the enhanced electrocatalytic performance of the Ru/TiO2 electrocatalyst is attributed to the robust and multifunctional Ru–TiO2 interfaces with intense Ru–TiO2 interaction.
Ruthenium (Ru) is an attractive alternative to Pt due to its comparable hydrogen binding energy and significantly lower price.9,10 Ru-based electrocatalysts thus hold great promise as efficient HOR electrocatalysts in alkaline media. However, the high oxophilicity of Ru leads to the surface being easily occupied by oxygen species, resulting in performance degradation at elevated anodic potentials (>0.1 V vs. RHE).11 To alleviate the adsorption of oxygen species on Ru sites, various oxophilic supports, such as TiO2, WO3, and MoOx, have been explored to construct Ru-based heterostructures.12–21 For instance, the reported Ru/WO2.9 and Ru/TiO2 heterostructure electrocatalysts typically demonstrate improved HOR kinetics and intrinsic activity, which can be attributed to the abundant hydroxyl (OH) adsorption sites provided by supports and the reduced surface oxophilicity of Ru.16,20 Besides kinetics and intrinsic activity, the activity decay of Ru-based electrocatalysts at high anodic potentials is also a vital parameter that affects the cycling stability of the fuel cells, which has been overlooked by most existing research.3,9 A novel strategy is urgently needed to enhance passivation resistance and the overall stability of Ru-based electrocatalysts at high potentials. The metal–support interaction plays a critical role in modulating the electrocatalytic performance of heterogeneous catalysts.22 Specifically, electron transfer between the metal and support can significantly alter the electronic structure of the active metal, thereby enhancing its activity and stability.23,24 Previous reports have investigated the utilization of metal–support interaction to ameliorate the high-potential passivation resistance of Ru-based electrocatalysts. For example, Wei's group confined Ru clusters within the TiO2 lattice.17 Electron transfer from TiO2 to Ru weakens the hydrogen binding energy (HBE) and oxygen species binding energy on the surface of Ru clusters. As a result, this electrocatalyst achieves efficient acidic/alkaline HOR performance up to 0.9 V (vs. RHE). However, most of the reported Ru-based electrocatalysts, such as Ru NPs/def-TiO2(A) and Ru–MoOx, generally exhibit unsatisfactory passivation resistance at high potentials.15,21 Thus, the metal–support interaction that affects the high-potential performance of Ru-based HOR electrocatalysts still remains to be elucidated. Weak metal–support interaction hinders metal anchoring, while strong metal–support interaction (SMSI) generally results in the overcoverage of oxides on metal surface, which leads to the loss of active sites.24 Therefore, constructing electrocatalysts with an optimal metal–support interaction is considered as an effective strategy to improve the performance of Ru-based catalysts.
Herein, we propose an innovative two-step synthesis approach to construct Ru/TiO2 heterostructures from RuO2/TiO2, which leads to intense Ru–TiO2 interaction at Ru/TiO2 heterointerfaces. The interaction promotes electron transfer from TiO2 to Ru, which optimizes the Ru electronic structure and further tunes the adsorption of H intermediates. In addition, the robust Ru–Ti and Ru–O bonds derived from the Ru–TiO2 interaction effectively prevent Ru from combining with O from OH intermediates or other oxygen species, endowing the Ru/TiO2 heterostructure with robust performance even at anodic potentials as high as 0.6 V (vs. RHE). This work provides valuable insights into the role of metal–support interaction in enhancing the activity of Ru-based electrocatalysts for alkaline HOR.
The valence states of Ru in Ru/TiO2 samples were probed via X-ray photoelectron spectroscopy (XPS). The Ru 3d spectrum of the RuO2/TiO2 precursor exhibits typical peaks of RuO2, which can be deconvoluted into two spin–orbit doublets (Fig. 2a). One group of peaks with binding energies of ≈280.79 and 284.99 eV corresponds to Ru 3d5/2 and Ru 3d3/2, while another group of peaks with binding energies of ≈282.69 and 286.89 eV is identified as satellite peaks.27,28 These satellite peaks of RuO2 disappear after the annealing treatment. Additionally, as the annealing temperature increases, the Ru 3d5/2 peaks of Ru/TiO2 samples shift to lower binding energies, gradually approaching the value of metallic Ru (≈280.2 eV) (Fig. 2a and S6a†).29 Because the overlap between Ru 3p and Ti 2p orbitals is relatively minimal, we further quantitatively analyzed the ratios of Ru0 and Ru4+ in Ru/TiO2 samples based on Ru 3p spectra (Fig. 2b and S6b†).29,30 The peaks at ≈461.9 and 484.3 eV are ascribed to the Ru 3p3/2 and Ru 3p1/2 peaks of Ru0, respectively.29,31–33 The Ru 3p3/2 and Ru 3p1/2 of Ru4+ can be observed at binding energies of ≈464.1 and 486.5 eV.34,35 Notably, the RuO2/TiO2 precursor already contains a significant amount of Ru0 (Ru0/(Ru0 + Ru4+) = 0.42), suggesting the presence of oxygen vacancies that could facilitate metal–support interaction.19,36 The ratio of Ru0/(Ru0 + Ru4+) in Ru/TiO2-200 (0.85) and Ru/TiO2-300 (0.88) is similar (Fig. S6b†), while the ratio is considered as 1.0 for Ru/TiO2-400 and Ru/TiO2-450, since Ru4+ is almost undetectable in these two samples. However, the Ru 3p3/2 peak at 461.90 eV exhibits a higher Ru valence state in Ru/TiO2-400 (Fig. 2b). Overall, the content of Ru0 in Ru/TiO2 increases with the increase of annealing temperature, and Ru4+ is no longer present on the surfaces of Ru/TiO2-400 and Ru/TiO2-450. The binding energy of Ti 2p3/2 shows a significant positive shift of 0.52–0.65 eV in all samples compared to standard TiO2 (458.5 eV).37 This shift reveals an intense interaction between Ru and TiO2, which enhances electron transfer from TiO2 to Ru NPs. Consequently, an abundant electron supply helps to regulate the electron filling level of the Ru d-band and optimize the adsorption of intermediates on its surface.38 Meanwhile, the decrease in electron cloud density around the Ti atoms facilitates the attraction of OH species.13,14 Furthermore, the Ti 2p3/2 peak of Ru/TiO2-450 (459.02 eV) demonstrates the smallest shift, indicating a relatively weaker Ru–TiO2 interaction compared to other Ru/TiO2 samples.
The electronic and coordination structures of RuO2/TiO2 and various Ru/TiO2 samples were further investigated using X-ray absorption spectroscopy (XAS). The X-ray absorption near-edge structure (XANES) spectra of the Ru K-edge are shown in Fig. 2c. The spectral profile of RuO2/TiO2 is similar to that of standard RuO2. After annealing treatment, the absorption edge energy decreases in the order of Ru/TiO2-200 > Ru/TiO2-300 > Ru/TiO2-400 ≈ Ru/TiO2-450, indicating an inverse correlation with the annealing temperature. Linear fitting of Ru K-edge absorption energy (E0) quantifies the average valence state of Ru as 3.39, 0.31, 0.25, 0.14, and 0.13 for RuO2/TiO2, Ru/TiO2-200, Ru/TiO2-300, Ru/TiO2-400, and Ru/TiO2-450, respectively (Fig. 2d).39 Fourier-transformed extended X-ray absorption fine-structure (FT-EXAFS) spectra were collected to investigate the local coordination environment (Fig. 2e), and the fitting results are listed in Fig. S7–S11 and Table S1.† As shown in Fig. 2e, RuO2/TiO2 possesses a Ru–O bond peak near 1.96 Å, while the Ru–O–Ru coordination at ≈3.5 Å presents a much weaker intensity compared to the reference RuO2.40,41 This reduced intensity may be attributed to the RuO2–TiO2 interaction through Ru–O–Ti bonds. A well-defined peak at 2.67 Å corresponding to the Ru–Ru bond is observed in all Ru/TiO2 samples.41Fig. 2f reveals that the coordination number of Ru–Ru increases with increasing temperature, while the coordination number of Ru–O decreases. Wavelet transform (WT) analysis further reveals changes in the Ru coordination environment (Fig. 2g–i and S12†).42,43 RuO2/TiO2 exhibits reduced intensity of the Ru–O–Ru center compared to RuO2, which is consistent with the observed decrease in the peak near 3.5 Å in R space EXAFS spectra. Notably, the Ru–Ru center of Ru/TiO2-400 shifts slightly towards lower k numbers, indicating that some Ru atoms are bonded with lighter atoms, specifically Ti.44,45 This provides direct evidence for the Ru–Ti connection. Besides, all Ru/TiO2 samples retain a small amount of Ru–O bonds. Since XPS results indicate that Ru–O bonds are not present on the surface, these bonds are probably located at the Ru/TiO2 heterointerfaces. Therefore, Ru NPs are connected to D-TiO2 through Ru–Ti and Ru–O bonds, which facilitates electron transfer and regulates the electronic structure of Ru.
The HOR performance of Ru/TiO2 electrocatalysts was examined using a rotating disk electrode (RDE) at a rotation speed (ω) of 1600 rpm and a scan rate of 5 mV s−1 in a H2-saturated 0.1 M KOH solution. As shown in Fig. 3a, Ru/TiO2 electrocatalysts exhibit significantly enhanced HOR performance at high potentials compared to most reported Ru-based electrocatalysts. The optimal Ru/TiO2-400 displays negligible current decay up to 0.6 V (vs. RHE). This excellent catalytic current originates from the HOR process, since the electrocatalysts possess currents of 0 in an Ar-saturated 0.1 M KOH solution (Fig. S13†). The valence state of Ru affects the HOR performance. For instance, Ru/TiO2-450 with the lowest Ru valence state presents the highest extreme diffusion current density (jd). However, the current decay reoccurs at high potentials in Ru/TiO2-450 due to the weakened Ru–TiO2 interaction compared to Ru/TiO2-400. Besides, the difference between the Ru–O coordination number of Ru/TiO2-400 and that of Ru/TiO2-450 demonstrates that an optimal number of Ru–O bonds could prevent the oxidation of metal Ru at high potentials. The relationship between the inverse of current density (j−1) and ω−1/2 of Ru/TiO2-400 follows a linear relationship with a slope of 4.96 cm2 mA−1 s−1/2, which is close to the theoretical value (4.87 cm2 mA−1 s−1/2) for a two-electron reaction (Fig. 3b).5 The kinetic current densities (jk) are calculated through the Koutecky–Levich equation and further fitted with the Butler–Volmer equation to obtain the exchange current densities (j0) (Fig. 3c). Both jk and j0 increase with higher annealing temperature, indicating improved HOR kinetics. Geometric j0 values of Ru/TiO2-400 and Ru/TiO2-450 are calculated to be 4.01 and 5.92 mA cm−2, respectively (Table S2†). To ensure quality normalization, inductively coupled plasma-atomic emission spectroscopy (ICP-OES) was conducted to assess the Ru content of Ru/TiO2 (11.42 wt%, Table S3†). The mass-normalized exchange current densities (j0,m) and mass activity (jk,m) of electrocatalysts clearly demonstrate that the activity and kinetics of Ru/TiO2 improve with increasing annealing temperature (Fig. 3d). Ru/TiO2-400 possesses a jk,m of 0.559 A mgRu−1, which is 2.0 times higher than that of commercial Pt/C (0.272 A mgRu−1, Table S3†). Meanwhile, Ru/TiO2-450 has an even higher jk,m of 1.529 A mgRu−1 than that of Ru/TiO2-400. The electrochemical active surface areas (ECSAs) of the as-prepared samples were evaluated via a Cu underpotential deposition (CuUPD) stripping experiment.46 Ru/TiO2-300 exhibits the highest ECSA (38.31 m2 gRu−1, Fig. S14†) among Ru/TiO2 electrocatalysts, since the reduction of RuO2 generates more active metallic Ru sites. However, the sintering of Ru nanoparticles occurs when the annealing temperature exceeds 300 °C, which is consistent with TEM images, leading to a decrease in the ECSA. The ECSA normalized exchange current densities (j0,s) of Ru/TiO2-400 (0.484 mA cm−2) and Ru/TiO2-450 (0.921 mA cm−2) are 4.8 and 9.2 times higher than that of Pt/C (0.10 mA cm−2), respectively. This indicates that the kinetics of individual active sites has been improved, possibly owing to Ru–TiO2 interaction. Durability tests performed on the RDE at 0.1 V (vs. RHE) are illustrated in Fig. S15.† Based on the above discussion, Ru/TiO2-400 with reasonably fast kinetics, high activity, and acceptable durability can be identified as the preferred electrocatalyst, especially due to its performance at high potentials. This outstanding performance derives from the optimized Ru valence state and the intense Ru–TiO2 interaction. Electron-rich Ru provides generous H adsorption sites for the HOR, making the Ru valence state positively correlated with HOR kinetics and activity. TiO2 at the Ru–TiO2 heterointerface is the optimal OH adsorption sites.14 Furthermore, the intense Ru–TiO2 interaction leads to robust Ru–Ti and Ru–O bonds, helping to prevent Ru surfaces from being occupied by oxygen species at elevated anodic potentials.
The catalytic activity of electrocatalysts in alkaline media is closely related to the binding energy of adsorbed hydrogen (Had) and adsorbed hydroxyl (OHad) species on the electrocatalyst surface.4 The binding energy of Had species was evaluated by an underpotential deposited hydrogen (HUPD) experiment. The HUPD desorption peaks of Ru/TiO2 electrocatalysts shift to lower potential compared to Pt/C (0.298 V vs. RHE), indicating weakened hydrogen binding energies (Fig. 3e).11 Therefore, the enriched electrons on Ru weaken the adsorption of Had species on its surface.38 CO stripping tests were performed to evaluate the hydroxyl binding energies (OHBEs) of electrocatalysts, as OHad species participate in the oxidation process of CO.16 However, no CO oxidation peak was observed during CO stripping tests for Ru/TiO2 electrocatalysts, which is probably attributed to the enhanced electron transfer caused by intense Ru–TiO2 interaction (Fig. 3f and S16†). A typical CO adsorption process includes donation and back-donation of CO electrons, according to the classical model of CO–metal bonding.17 Electrons from TiO2 reduce the number of empty orbitals of Ru and limit the donation of CO electrons to Ru, and thus hinder CO adsorption.17 To further highlight the role of the intense Ru–TiO2 interaction in Ru/TiO2 electrocatalysts, comparison samples were synthesized by preparing the same amount of Ru on D-TiO2via one-step hydrothermal and pyrolysis approaches, denoted as Ru/TiO2-H and Ru/TiO2-P, respectively. These samples possess similar morphology to that of Ru/TiO2, but show obvious CO oxidation peaks and high-potential passivation (Fig. 3f, S17 and S18†). The effect of the Ru valence state has been excluded using Ru 3p XPS spectra (Fig. S19†), since the Ru 3p3/2 peaks of Ru/TiO2-H (461.85 eV) and Ru/TiO2-P (461.90 eV) are close to that of Ru/TiO2-400 (461.90 eV). However, the positive shifts of Ti 2p3/2 peaks for Ru/TiO2-H (458.85 eV) and Ru/TiO2-P (458.89 eV) compared to standard TiO2 (458.5 eV) are not as remarkable as that of Ru/TiO2-400 (459.07 eV), indicating a stronger electron transfer in Ru/TiO2-400. This enhanced electronic effect provides evidence for the intense Ru–TiO2 interaction in Ru/TiO2 electrocatalysts. In addition, EXAFS spectra reveal similar Ru–Ru coordination in both Ru/TiO2-H and Ru/TiO2-P samples to that of Ru/TiO2-400, and the coordination structure of Ru is not the primary factor affecting HOR performance (Fig. S20†). Therefore, it can be inferred that the excellent anti-passivation ability of Ru/TiO2 at high potentials derives from the intense Ru–TiO2 interaction generated during the reverse two-step process. Ru/TiO2-H with the weakest Ru–TiO2 interaction demonstrates the most significant current decay, which also confirms the above viewpoint. Notably, Ru/TiO2-H with a lower Ti 2p3/2 binding energy possesses a CO oxidation peak at a lower potential (0.670 V vs. RHE) compared to Ru/TiO2-P (0.789 V vs. RHE), revealing a stronger OHBE on Ru sites (Fig. 3f).47,48 Thus, the OHBE of Ru/TiO2-400 may be the weakest due to its highest Ti 2p3/2 binding energy. The robust Ru–Ti and Ru–O bonds tightly anchor Ru NPs, which increases the energy barrier for oxygen species adsorption, thereby weakening the OHBE on the Ru surface and enhancing its oxidation resistance. The multifunctional Ru/TiO2 heterostructure with intense Ru–TiO2 interaction optimizes the adsorption of intermediates. Electron-rich Ru serves as the preferred adsorption site for Had species, while TiO2 at the heterointerface is more favorable to adsorb OHad species. Moreover, Ru/TiO2 exhibits excellent alkaline HER performance (Fig. S21†). The optimal Ru/TiO2 electrocatalyst possesses a lower overpotential compared to that of commercial Pt/C and faster HER kinetics, which can also be attributed to the appropriate adsorption of Had and OHad species on Ru/TiO2 heterointerfaces.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d5ta02938d |
This journal is © The Royal Society of Chemistry 2025 |