Yaling
Zhao
ab,
Jinsheng
Li
a,
Kai
Li
c,
Liang
Liang
a,
Jianbing
Zhu
*ab,
Meiling
Xiao
*ab,
Changpeng
Liu
*ab and
Wei
Xing
*ab
aState Key Laboratory of Electroanalytical Chemistry, Jilin Province Key Laboratory of Low Carbon Chemistry Power, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun 130022, Jilin, China. E-mail: mlxiao@ciac.ac.cn
bSchool of Applied Chemistry and Engineering, University of Science and Technology of China, Hefei 230026, Anhui, China
cState Key Laboratory of Rare Earth Resource Utilization, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun 130022, Jilin, China
First published on 28th February 2025
Alkaline anion-exchange membrane water electrolysis (AEMWE) is hailed as a promising approach to green hydrogen production due to its cost-effectiveness and high compatibility with intermittent renewable electricity, yet its practical implementation is hindered by the lack of active and durable bifunctional water-splitting electrocatalysts. Here, we developed a heterogeneous NiFeMo-based catalyst with abundant metal–metal nitride heterostructures towards efficient and durable water electrolysis. The heterostructure not only leads to a smaller work function (Φ) for accelerating the electron transfer process, but also tailors the adsorption–desorption behavior of intermediates due to the modified electronic states. As a result, the optimal NiFeMo-based catalyst significantly improves the water-splitting performance with an ultra-low overpotential of 68 and 228 mV at 100 mA cm−2 for alkaline hydrogen evolution reaction (HER) and oxygen evolution reaction (OER), respectively. When assembled in an AEM water electrolyzer, the catalyst achieves a current density of 500 and 1000 mA cm−2 at a low voltage of 1.620 and 1.753 V, respectively. More importantly, it can stably operate over 1630 hours at 500 mA cm−2, demonstrating its superior long-term stability. This work not only affords a high-performance bifunctional electrocatalyst for AEMWE, but also provides a multi-faceted structural regulation strategy to tailor the catalytic properties of heterogeneous electrocatalysts.
Addressing the incompatibility between HER and OER catalytically active sites and unfavorable kinetics, tremendous efforts have been focused on the structural regulation of active sites towards optimizing adsorption/desorption behaviors.14–19 For example, doping a third metal into NiFe layered double hydroxides (NiFe LDHs) has been widely employed to introduce more active sites and change the electronic structure of LDHs as the pristine NiFe LDH possesses outstanding OER activity yet inferior HER activity.20–22 Due to the more distortions and lattice defects induced by high-valent Mo, the Mo-doped 2D Ni–Fe LDH demonstrated enhanced electrocatalytic activity, with overpotentials of 167 and 220 mV at 10 mA cm−2 for the HER and OER, respectively.23 However, the inherently poor conductivity and insufficient bifunctional nature still restrict the water-splitting performance of the LDH.24–26 Recently, it has become attractive to support single metal atomic sites on conductive supports, which usually include carbides, nitrogen-carbon compounds, and metal-based compounds.27–29 Nevertheless, the intrinsically linear scaling relationships of single-site catalysts and rigorous synthetic procedures significantly hinder their large-scale application in multi-electron transfer reactions.27 To overcome this obstacle, it is imperative to construct multi-component systems for highly active bifunctional electrocatalysts, such as the common Schottky-contact dominated heterointerface engineering.30–32 To be specific, spontaneous and continuous electron redistribution occurs through the heterointerface of metals/metalloids and semiconductors, forming electron-rich and electron-deficient components to regulate the HER and OER processes simultaneously for efficient OWS.33–35 Benefiting from the strong electronic coupling effect between the iron oxide and the nickel at the interface, Ni-γ-Fe2O3 required only 1.55 V cell potential to achieve 10 mA cm−2.34 However, the lattice mismatches of heterostructures, including stretching and shrinking effects, are generally liable to limit the movement of carriers and reduce structural stability.36,37 Therefore, it is urgent to explore effective regulation strategies to construct active and durable bifunctional electrocatalysts for AEMWE.
Motivated by the previously mentioned approaches, here we report the design and synthesis of an Fe atom-doped Ni–NiMo4N5 heterostructure catalyst for alkaline overall water splitting. The as-developed NiFeMo-based catalyst exhibited excellent catalytic activity for the HER (68 mV@100 mA cm−2) and OER (228 mV@100 mA cm−2), superior to commercial Pt/C (101 mV@100 mA cm−2) and RuO2 (325 mV@100 mA cm−2), respectively. Additionally, an outstanding two-electrode electrolyzer was subsequently fabricated by using the heterointerface structured NiFeMo catalyst as both the cathode and the anode, where a current density of 100 mA cm−2 is achieved at a record low voltage of 1.603 V, for overall alkaline splitting at 25 °C. More impressively, the assembled AEM electrolyzer can achieve an industrial current density of 500 mA cm−2 at a low cell voltage of 1.638 V and maintain excellent durability over 1630 h. Combining multiple material characterization techniques with in situ Raman spectroscopy, we reveal that the Fe-doped Ni–NiMo4N5 heterostructure possesses lower metal valences and a smaller work function (Φ), and accelerates surface reconstruction from Ni(OH)2/NiO to active NiOOH, thus favoring the electron transfer reactions towards boosted HER and OER performance. This work opens a new avenue for designing active and durable bifunctional electrocatalysts for AEMWE.
High-resolution transmission electron microscopy (HRTEM) was used to examine the composition and heterointerfaces (Fig. 1a and S7–S9†). Obviously, there existed two sets of lattice distances of 0.245 nm and 0.207 nm in the NiFeMo–NH3 sample, which were indexed to the (100) facet of NiMo4N5 and the (111) facet of Ni, respectively, implying the successful construction of a heterointerfacial structure. Consistent with the HRTEM observation, the selected area electron diffraction (SAED) (Fig. 1b) further presented apparent diffraction rings that could be assigned to the (310) and (411) facets of Ni3Mo3N, the (101) facets of NiMo4N5, and the (111) facets of Ni. Compared with the theoretical lattice distances of Ni and NiMo nitrides, their lattice distances slightly increased after Fe incorporation without obvious lattice distortion, implying that Fe was doped into the lattice. This hypothesis was further confirmed by energy dispersive spectroscopy mapping (EDS mapping) analysis (Fig. 1c), revealing the uniform distribution of Fe onto the whole NiFeMo–NH3. The iron-free NiMo–NH3 catalyst displayed a similar metallic Ni–NiMo nitride heterointerfacial structure (Fig. S7†). The above results indicate that ammonia treatment facilitates the formation of a metal–metal nitride heterointerfacial structure. Meanwhile, the sample treated under the Ar atmosphere exhibited lattice distances of 0.268 nm and 0.185 nm, which were indexed to the (31) facet of NiMoO4 and the (242) facet of MoNi, respectively, illustrating the presence of MoNi alloy (Ni)–NiMoO4 heterogeneous interface structures. By contrast, only the NiMoO4 phase was observed in the NiFeMo-Air catalyst. The interplanar spacings of the crystalline phases of the above Fe-doped samples differed slightly from the standard value, possibly originating from Fe doping or replacement (Fig. S8 and S9†).
To investigate the chemical composition and electronic structures of the catalysts, X-ray diffraction (XRD), ultraviolet photoelectron spectroscopy (UPS), and X-ray photoelectron spectroscopy (XPS) measurements were performed. In line with the TEM observation, typical peaks corresponding to Ni (JCPDS#04-0850) and metal nitrides could be clearly discerned in the XRD patterns of NiMo–NH3 and NiFeMo–NH3, further demonstrating the successful construction of metal–metal nitride heterogeneous interfaces (Fig. 2a and b). Notably, there were no visible Fe-containing species in the pattern of NiFeMo–NH3, possibly due to the atomic incorporation of Fe into the crystal lattice. By contrast, NiFeMo-Ar displayed dominant peaks of NiMoO4 (JCPDS#86-0361) and minor peaks corresponding to metal phase Ni (JCPDS#45-1027) and MoNi (JCPDS#48-1745). Meanwhile for the NiFeMo-Air sample, only characteristic peaks assignable to NiMoO4 were present. These findings reveal the successful regulation of the hetero-interfacial structure by heat treatment in different thermal atmospheres. The hetero-interfacial structure would lead to distinctive physiochemical properties, such as work function (Φ), for desirable catalytic performance, which was further verified by ultraviolet photoelectron spectroscopy (UPS) analysis. The calculated Φ values were 5.01, 5.12, and 5.38 eV for NiFeMo–NH3, NiFeMo-Ar, and NiFeMo-Air, respectively (Fig. 2b). Notably, compared with NiFeMo-Air (single metal oxide) and single metal (nickel, Φ = 4.6 eV), the Φ values of heterostructures can be regulated by inducing two-phase charge redistribution, which, in turn, optimizes the intermediate adsorption processes.38,39 Additionally, smaller Φ values imply a smaller energy barrier of electron transfer from the surface of electrocatalysts to reactants and intermediates.40,41 As shown in Fig. S10,† Bader charge analysis displayed a significant electron transfer of 4.12e from Ni to NiMo4N5, much greater than that of Ni–NiMoO4 (3.31e). The result indicates that the Ni–NiMo4N5 heterostructure can enable a much faster electron transfer to regulate the electronic structure, thereby optimizing the adsorption energy of intermediates. Therefore, the construction of metal–metal nitride heterojunctions is expected to improve the performance of electrocatalytic water splitting.
The possible electronic modulation effect originating from the hetero-interfacial structure was further unveiled through X-ray photoelectron spectroscopy (XPS). For the high-resolution Ni 2p XPS of the four catalysts (Fig. 2d), the two peaks at 852.40 and 869.65 eV attributed to the Ni 2p3/2 and 2p1/2 of Ni0 species were only detected in the NH3-treated samples. The peaks with binding energies of 857.07 and 874.78 eV ascribed to the Ni3+ peaks were merely observed in NiFeMo-Ar and NiFeMo-Air, but absent in the spectra of NH3-treated samples, indicating that the metal–metal nitride heterostructure can induce lower valence metal sites by electronic interaction. The XPS spectrum of Fe 2p (Fig. 2e) could be deconvoluted into three main peaks with binding energies of 704.9, 709, and 712 eV assigned to Fe0, Fe2+, and Fe3+, respectively, and the corresponding satellite peaks.42 Similarly, it was worth noting that the Ni–NiMo nitride heterostructure had a higher proportion of low valence Fe (Fig. S11†). In the Mo 3d XPS spectrum (Fig. 2f), the peaks located at 228.4 and 231.4 eV were ascribed to Mo2+, which was only found in NiFeMo–NH3,3,43 implying the electronic modulation effect of the Fe dopant. Apart from the Mo2+ species, Mo3+ and Mo4+ were also found in both NiFeMo–NH3 and NiMo–NH3, with dominant peaks at 229.1 and 232.4 eV and minor peaks centered at 229.9 and 233.1 eV. Meanwhile, NiFeMo-Ar and NiFeMo-Air only identified Mo6+ peaks, demonstrating that the construction of a Ni–NiMo nitride hetero-interfacial structure and Fe-doping successfully promoted the form of low valence Mo species. According to the analysis of XPS results, the Fe-doped Ni–NiMo nitride catalysts can induce the formation of low valence metal sites, indicating that they have a higher electron density for upshifting the d band center, in compliance with the decreased work function values.44,45 Due to the regulated electronic structure, we expect enhanced water-splitting performance for the well-designed NiFeMo–NH3 catalyst.
We evaluated the HER and OER activity of the as-prepared catalysts in 1 M KOH electrolyte at room temperature (25 °C). As displayed in Fig. 3a–c and S12,† NiFeMo–NH3 and NiMo–NH3 possessed excellent HER activity with low overpotentials (η) at 100 and 500 mA cm−2 (η100 = 68 mV and η500 = 169 mV; η100 = 69 mV and η500 = 165 mV, respectively), which were superior to those of NiFeMo-Ar (η100 = 321 mV) and NiFeMo-Air (η100 = 351 mV). In addition, the Tafel slopes are plotted in Fig. 3c to study the hydrogen evolution reaction kinetics. The Tafel slopes of NiMo–NH3, NiFeMo–NH3, NiFeMo-Ar, and NiFeMo-Air were determined to be 43.8, 46.9, 97.1, and 113.6 mV dec−1, respectively. Compared to the metal–metal oxide heterostructure and metal oxides, the Tafel slope of the NH3-treated samples clearly decreased, manifesting the conversion of the reaction mechanism from Volmer-Heyrovsky to desirable Volmer-Tafel. This suggests that the Ni–NiMo nitride heterostructures are conducive to promoting water dissociation to create H3O+ and tremendously accelerating the process of H* recombining directly into H2.
To examine the bifunctional performance of the four catalysts, we further conducted OER performance tests under the same conditions (Fig. 3d–f and S13†). NiFeMo–NH3 exhibited excellent OER activity with low overpotentials (η100 = 228 mV), outperforming NiMo–NH3 (η100 = 305 mV), NiFeMo-Ar (η100 = 281 mV), and NiFeMo-Air (η100 = 262 mV). In sharp contrast with the similar HER activity observed for NiMo–NH3 and NiFeMo–NH3, Fe doping can significantly improve the OER activity by lowering the overpotential by 77 mV at 100 mA cm−2. In addition, the initial oxidation peak corresponding to Ni(II)/Ni(III) negatively shifted for the NH3-treated catalysts, indicating that the NH3-induced metal/metal nitride heterogeneous interfaces can significantly accelerate the transformation process to NiFeOOH, thus promoting the expression of OER activity. The accelerated OER kinetics on NiFeMo–NH3 was further confirmed by the lowest Tafel slope of 37.4 mV dec−1. Since long-term stability is crucial for the application of HER and OER electrocatalysts, we evaluated the stability by testing NiFeMo–NH3 at 100 mA cm−2. The NiFeMo–NH3 catalyst as a cathode showed outstanding stability with almost no overpotential change for 94.5 h. Even under harsh OER conditions, the NiFeMo–NH3 catalyst can operate stably for 94.5 h (Fig. 3h). The excellent stability can be attributed to the following factors: (1) the interfacial charge redistribution at the heterogeneous interface facilitated rapid electron transfer under high current density conditions; (2) the self-supporting nanorod structure improved hydrophilicity and gasiphobicity, effectively mitigating structural instability induced by bubble accumulation at high current densities. Moreover, the Nyquist diagrams (Rct) revealed that the charge transfer resistance of the Ni–NiMo nitride catalysts was greatly reduced to contribute to enhanced mass transfer (Fig. S14†). The double-layer capacitance (Cdl) calculation results showed that the Fe-doped Ni–NiMo nitride heterostructure exhibited excellent specific activities for both the HER and the OER (Fig. S15–S17†). Above all, the synergistic effect between the electron redistribution at the heterointerfaces and Fe doping not only exposes the catalytically active sites but also enhances the intrinsic activity.
In situ Raman spectroscopy was employed to investigate the dynamic surface reconstruction process (Fig. 4a and b, Fig. S18 and S19†). For the hydrogen evolution process, the Raman peaks of NiFeMo–NH3 and NiFeMo-Ar had almost no change with the variation of potential, revealing their excellent structural stability. Then, during the oxygen evolution process, the NH3-treated samples exhibited two prominent broad peaks in the ranges of 450–480 cm−1 and 500–550 cm−1, which could be deconvoluted into the NiII–O bond in Ni(OH)2 centered at 457 cm−1 and NiO at 528 cm−1, respectively. Both of them showed a slow phase transition before 1.42 V. As the potential was increased to 1.42 V, the peaks located at 475 and 550 cm−1 emerged, which were assigned to the Eg(NiIII-O) bending vibration and A1g(NiIII-O) stretching vibration mode, confirming the phase transition to form NiOOH.46,47 In contrast, the phase transition process to NiOOH in NiFeMo-Ar and NiFeMo-Air began to occur at 1.44 V. These results demonstrate that the Ni–NiMo nitride hetero-interfacial structures can accelerate the phase transition from Ni(OH)2/NiO to NiOOH, which was consistent with the LSV results of the OER process. Notably, no Fe-related phases were found, further implying that Fe may function as a dopant to transform into Ni(Fe)OOH, thereby enhancing intrinsic OER catalytic activity.
To gain a deeper insight into the real catalytic active sites for the extraordinary HER and OER activity, we further studied its chemical state during and after HER and OER tests. In the high-resolution XPS spectra (Fig. 4c and d), the proportion of Ni2+ and Mo2+ in the NH3-treated catalysts increased obviously after the HER test, indicating that Ni2+ and Mo2+ were the main active sites for the HER (Fig. S20†). Moreover, peaks of Mo6+ also arose remarkably, due to the oxidation of Mo to MoO42−.48 After the OER test, the proportion of high-valent Ni3+, Mo6+, and Fe3+ improved significantly, corresponding to the transformation into Ni(Fe)OOH and oxidation of Mo under the anode potential. For NiMo–NH3, the changes after the test were almost consistent with those of the NiFeMo–NH3 catalyst. However, the NiFeMo-Ar and NiFeMo-Air catalysts displayed almost unchanged valence after the HER and OER tests, possibly due to their high-valent oxidized state (Fig. S21–S23†). In addition, the catalyst structures remained unchanged after 10000 cycles of ADT tests (Fig. S24†).
The excellent HER and OER activities of NiFeMo–NH3 inspired us to investigate the bifunctional performance for overall water-splitting. We carried out an overall water-splitting test through a two-electrode system using NiFeMo–NH3 as both the anode and cathode. As shown in Fig. 5a and b, NiFeMo–NH3 required a cell voltage of just 1.603 V to achieve a current density of 100 mA cm−2 in 1M KOH, which was superior to the noble metal benchmarks and the majority of electrocatalysts reported previously.49–66 Motivated by the outstanding performance, an AEM electrolyzer using NiFeMo–NH3 as a bifunctional electrode was assembled to examine practical application capability. The overall water-splitting electrolyzer was then tested in a flowing 1M KOH solution at different temperatures ranging from 50 to 80 °C. As displayed in Fig. 5c–e, the assembled AEM electrolyzer can reach a high current density of 2.125 A cm−2 at a low cell voltage of 2 V at 80 °C, outperforming most AEM electrolyzers. Notably, the cell voltage required to deliver a large current density of 1 A cm−2 was as low as 1.753 V at 80 °C.67–74 Remarkably, the electrolyzer was able to operate stably at a large current density of 500 mA cm−2 over 1630 h with a slight attenuation of less than 5%, demonstrating its excellent long-term stability and industrial application potential.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d5ta00038f |
This journal is © The Royal Society of Chemistry 2025 |