Amina Cheraitiaab,
Chuhan Lia,
Michele Crottia,
Naima Merabetb and
Daniele Castagnolo
*a
aDepartment of Chemistry, University College London, Manufacturing Futures Lab, Marshgate Building, 7 Sidings Street, E20 2AE, London, UK. E-mail: d.castagnolo@ucl.ac.uk
bLaboratoire de Pharmacologie et de Phytochimie, Faculté des Sciences Exactes et Informatique, Université de Jijel, 18000 Jijel, Algeria
First published on 10th July 2025
The oxidation of sulfide substrates into sulfoxides is a common reaction in organic chemistry, and it has found broad applications in the synthesis of drugs, chemicals and materials. Many sulfoxidation catalytic methods, including photo-, organo- and biocatalytic methods, have been developed to date with the aim to make such transformation more sustainable and in line with the principles of green chemistry. This work describes the development and green assessment of three sulfoxidation methodologies that combine biocatalysis with mechanochemistry and the use of deep eutectic solvents (DESs). A new mechano-enzymatic method where sulfoxides are prepared under mechanochemical conditions with CALB biocatalyst, UHP and AcOEt was first developed, followed by a mechanochemical method requiring only lactic acid (LacOH) and UHP. Finally, a DES-mediated method where sulfoxides are generated by the reaction of UHP with LacOH-based DES media was developed. All three methodologies afforded sulfoxide products selectively with high yields. A comparison of the green metrics revealed that the mechano and the mechano-enzymatic methods show the best green profile in terms of E-factor and RME parameters.
Sustainability spotlightGreen technologies such as biocatalysis, mechanochemistry, and the use of green solvents are vital to enabling safer, more efficient, and environmentally sustainable chemical processes across both academia and industry. This work contributes to the advancement of sustainable chemical manufacturing through the development and comparison of three innovative sulfoxidation methodologies that integrate biocatalysis, mechanochemistry, and deep eutectic solvents (DESs). These methods significantly reduce chemical waste, enhance reaction efficiency, and avoid hazardous reagents, fully aligning with the principles of green chemistry. By minimizing environmental impact and promoting resource efficiency, this research aligns with the UN Sustainable Development Goals (SDGs), in particular with SDG 9 (Industry, Innovation and Infrastructure), SDG 12 (Responsible Consumption and Production), and SDG 13 (Climate Action), offering scalable and greener alternatives for the synthesis of sulfoxides used in pharmaceutical and fine chemical production. |
Traditionally, the oxidation of sulfides into sulfoxides has been performed using stoichiometric amounts of oxidant reagents such as meta-chloroperbenzoic acid (m-CPBA),9 oxone,10 H2O2,11 NaOCl,12 or hypervalent iodine reagents.13 Such methods generally require harsh reaction conditions, generate hazardous waste, and the overoxidation of sulfides into sulfone by-products may represent a drawback. In the last few decades, several catalytic sulfoxidation methods, especially organocatalytic,14 photocatalytic15 and biocatalytic,16 have been developed, making this transformation greener and more in line with the principles of green chemistry. Our group recently described the preparation of chiral sulfoxide derivatives through different biocatalytic methodologies using lipase,17 monooxygenase (BVMO and FMO)18 and reductase (MsrA)19 enzymes.
In an effort to further explore greener and more sustainable synthetic approaches that minimize the production of chemical waste and reduce the use of strong oxidant reagents and petroleum-based solvents, while maintaining high efficiency and selectivity, herein we report the development and evaluation of new sulfoxidation methodologies that integrate biocatalysis with mechanochemistry and deep eutectic solvents (DESs).
Mechanochemistry is a green and low-cost technology that uses mechanical energy to initiate chemical reactions, and it has gained increasing attention as a solvent-free and energy-efficient alternative to conventional synthetic methods.20
Ball milling and other mechanochemical techniques offer enhanced reaction rates and selectivity while reducing or eliminating the need for volatile organic solvents. However, despite its potential, mechanochemical sulfoxidation reactions remain poorly explored. A few attempts to combine mechanochemistry with biocatalysis into greener mechano-enzymatic reactions have been recently described for the deracemization of alcohols and amines, the synthesis of the drug ketorolac, the cleavage of sugars and lignin, or polyester polymerization,21 and they have demonstrated the possibility to carry out enzymatic transformations also in the absence or with minimal amounts of solvents.
In parallel, DESs have also emerged as attractive green reaction media due to their low toxicity and high biodegradability.22 DESs represent cheap and environmentally friendly alternatives to conventional organic solvents and ionic liquids, and they have recently found wide application in organic synthesis. Examples of biocatalytic reactions carried out in DESs have also been recently described,23,16b demonstrating the versatility of such solvents and their compatibility with enzymes.
Following up our recent work on the oxidation of sulfides employing CALB and urea hydrogen peroxide (UHP) in AcOEt solution,17 herein we present a novel approach that introduces a completely different energy source driven by mechanochemistry, while enhancing sustainability through the use of the CALB biocatalyst and deep eutectic solvent (DES) in sulfoxidation reactions. In particular, the possibility to perform CALB biocatalysed reactions using minimal amounts of AcOEt as organic solvent or to replace AcOEt with DESs was investigated.
Entry | CAL-B (%W/W) | Peroxide (1 equiv.) | Additive (equiv.) | Time | Conv.a (%) | Ball milling conditionsb (η) |
---|---|---|---|---|---|---|
a Determined by GC-MS analysis of the crude mixture.b Calculated as μL of liquid per mg of solid used. The sulfide 1a is a liquid, and thus it has been considered as such in the calculation of the η value.c The reaction was carried out at 15 Hz frequency.d ND: sulfoxide product was not detected by GC-MS analysis.e Racemic D,L-lactic acid (LacOH) was used. D,L-LacOH is liquid at room temperature and thus it has been considered as such in the calculation of the η value. | ||||||
1 | 20 | UHP | AcOEt (46 eq.) | 2 h | 99 | Solution |
2 | 20 | UHP | AcOEt (10 eq.) | 2 h | 98 | Solution (η = 9.1) |
3 | — | UHP | AcOEt (10 eq.) | 2 h | 2 | Solution (η = 11.8) |
4 | 20 | UHP | AcOEt (5 eq.) | 2 h | 95 | Slurry (η = 5.1) |
5 | 20 | UHP | AcOEt (1 eq.) | 2 h | 83 | Slurry (η = 1.9) |
6 | 20 | UHP | AcOEt (5 eq.) | 3 h | 96 | Slurry (η = 5.1) |
7 | 20 | UHP | AcOEt (1 eq.) | 3 h | 85 | Slurry (η = 1.9) |
8 | 20 | UHP | AcOEt (5 eq.) | 4 h | 98 | Slurry (η = 5.1) |
9 | 20 | UHP | AcOEt (5 eq.) | 4 h | 94c | Slurry (η = 5.1) |
10 | 20 | — | AcOEt (5 eq.) | 4 h | NDd | NDd |
11 | — | UHP | — | 4 h | 9 | NDd |
12 | — | — | AcOEt (5 eq.) | 4 h | NDd | NDd |
13 | 20 | UHP | Lactic acide (5 eq.) | 4 h | >99 | Slurry (η = 4.1) |
14 | — | UHP | Lactic acide (5 eq.) | 4 h | >99 | Slurry (η = 5.3) |
15 | — | UHP | Lactic acide(1 eq.) | 4 h | >99 | Slurry (η = 2.2) |
16 | — | — | Lactic acide (1 eq.) | 4 h | NDd | — |
With 5 eq. of AcOEt, the reaction resulted in a slurry mixture (η = 5.1), similar to that with 1 eq. of AcOEt, even though with a lower η = 1.9. The increase in milling time was found to be beneficial, and the ideal reaction conditions were found at 4 hours using 1 eq. UHP and 5 eq. of AcOEt (Table 1, entries 6–8). When the reaction was carried out using a lower shaking frequency (15 Hz), lower conversion (94%) was obtained (Table 1, entry 9). Thus, we selected the frequency of 25 Hz as it provided a balance between reaction reproducibility while avoiding higher milling intensities on the CALB enzyme.
Blank experiments without UHP, AcOEt and CALB were carried out, confirming that the reaction was promoted by CALB, which catalysed the conversion of AcOEt into the peroxyacid AcOOH (Scheme 1a and Table 1, entries 10–12). When used alone, the oxidant UHP was in fact able to form the sulfoxide 2a only in low conversion (9%).
![]() | ||
Scheme 1 Reaction mechanisms for the mechano-enzymatic (a) and mechanochemical (b) sulfoxidation of 1a. |
Since organic carboxylic acids are also known to be substrates of CALB, we decided to explore the possibility of replacing AcOEt with D,L-lactic acid (LacOH). Lactic acid can be obtained from renewable resources such as glucose or biomass through fermentation. It is considered a green bio-based solvent, and thus it was selected as a more sustainable and greener alternative to AcOEt.25
The sulfide 1a was then reacted with 5 eq. of LacOH, 1 eq. of UHP and CALB 20% w/w under mechanochemical milling, affording 2a with excellent >99% conversion after 4 h (Table 1, entry 13). Interestingly, the same conversion was observed when the reaction was carried out without CALB under identical mechanochemical conditions as well as with only 1 eq. of LacOH (slurry conditions) and no CALB (Table 1, entries 14 and 15). However, a blank experiment confirmed that LacOH alone was unable to promote the oxidation of 1a and that the formation of 2a was due to the combined action of both LacOH and UHP (Table 1, entry 16). It is evident that, differently from AcOEt, LacOH reacted with UHP and was converted into the oxidant peroxyacid LacOOH without the need of the CALB catalyst (Scheme 1b). Titration experiments confirmed the conversion of LacOH into LacOOH when reacted with UHP (Fig. S1†).
Two approaches for the sulfoxidation 1a were thus identified, namely the mechano-enzymatic sulfoxidation using UHP, CALB and AcOEt, and the mechanochemical sulfoxidation using LacOH and UHP (Scheme 1). It should be noted that the data in Table 1 are based on single measurements without experimental repeats. Therefore, the small differences in conversion and yield observed between several entries should be interpreted as indicative rather than statistically significant. The selection of optimal conditions was guided by overall high conversions, minimal reagent use, mixing regime (η), and the mechanistic and catalytic role of CALB or LacOH in generating the active oxidant species.
The substrate scope of both methods was then explored.
a Determined by GC-MS analysis of the crude mixture.b Isolated yields are reported. Isolated yields refer to the purified sulfoxides.c The phenyl vinyl sulfoxide side product arising from the elimination of bromine was formed with 39% conversion, together with 2o (conv. 52%) and unreacted 1o (9%).d Calculated by 1H-NMR analysis. |
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With a view to further expand the scope of the mechano-enzymatic reaction, the Baeyer–Villiger oxidation of cyclic ketones 4a–c and the epoxidation of alkene substrates 6a–f were also investigated (Table 3).26,27 Under the ideal mechano-enzymatic conditions, only cyclobutanone was oxidised into the corresponding γ-lactone 5a, while low conversions of δ-lactone 5b and ε-caprolactone 5c were observed. On the other hand, better conversions were obtained when the menchano-enzymatic methodology was employed for the epoxidation of alkenes 6a–f.
While styrene was poorly converted into the corresponding epoxide 7a, good conversions were observed for the di-substituted alkene substrates 7b and 7c. The cyclic alkenes 6e and 6f were also found to be reactive under the mechano-enzymatic conditions, and they were converted into the epoxides 7e and 7f with good isolated yields.
All sulfoxides were formed with similar high conversions (91–98%) and isolated yields (72–85%). The fluoro derivative 2c showed the best yield, as well as full selectivity in the formation of the sulfoxide versus the sulfone by-product 3c. Excellent sulfoxide/sulfone selectivity was also observed for the compounds 2d and 2j. The aliphatic di-butyl-sulfoxide 2p was also formed with excellent conversion (>99%), yield (91%) and no formation of sulfone by-product 3p.
Entry | CALB (%W/W) | Solvent | Temp. | Time | Conv.a (%) |
---|---|---|---|---|---|
a Determined by GC-MS analysis of the crude mixture after work-up.b Not determined.c No UHP was used. | |||||
1 | 20 | ChCl![]() ![]() ![]() ![]() |
37 °C | 16 h | >99 |
2 | — | ChCl![]() ![]() ![]() ![]() |
37 °C | 16 h | >99 |
3c | — | ChCl![]() ![]() ![]() ![]() |
37 °C | 16 h | NDb |
4 | — | ChCl![]() ![]() ![]() ![]() |
rt | 16 h | 95 |
5 | — | Et2O | 37 °C | 16 h | NDb |
6 | 20 | LacOH (10 eq.) in Et2O | 37 °C | 16 h | 88 |
7 | — | LacOH (10 eq.) in Et2O | 37 °C | 16 h | 80 |
8 | 20 | LacOH (1 eq.) in Et2O | 37 °C | 16 h | 40 |
9 | — | LacOH (1 eq.) in Et2O | 37 °C | 16 h | 20 |
10 | 20 | LacOH (1 eq.) in Et2O | rt | 2 h | 5 |
11 | — | LacOH (1 eq.) in Et2O | rt | 2 h | 5 |
12 | 20 | ChCl![]() ![]() ![]() ![]() |
37 °C | 16 h | 20 |
13 | — | ChCl![]() ![]() ![]() ![]() |
37 °C | 16 h | 16 |
14 | 20 | ChCl![]() ![]() ![]() ![]() |
37 °C | 16 h | NDb |
15 | — | ChCl![]() ![]() ![]() ![]() |
37 °C | 16 h | NDb |
16 | — | ChCl![]() ![]() ![]() ![]() |
37 °C | 16 h | >99 |
17 | — | MeO-LacOH (1 eq.) in Et2O | 37 °C | 16 h | 30 |
Unsurprisingly, the same conversion (>99%) was also obtained without CALB (Table 5, entry 2). As observed with mechanochemical reactions, LacOH, other than being one of the DES components, can react with UHP to provide the oxidant peroxyacid LacOOH, as confirmed by titration experiments (Scheme 1b and Fig. S2†). When the DES-mediated reaction was carried out at room temperature, the sulfoxide 2a was obtained with a slightly lower conversion (95%, Table 5, entry 4). Interestingly, when the DES was replaced with Et2O as the solvent, no formation of 2a was observed, confirming that UHP alone is unable to promote the sulfoxidation of 1a (Table 5, entry 5). In contrast, when LacOH was added to a solution of 1a and UHP (1 eq.) in Et2O at 37 °C, with or without CALB, the sulfoxide 2a was obtained in variable amounts (Table 5, entries 6–11). When 10 eq. of LacOH were used, high conversions of 2a were observed (80%), even if lower than those obtained in DES (entry 7). The presence of CALB slightly improved the reaction conversion to 88%, but it was not essential in the formation of 2a (entry 6). Moreover, reducing the amount of LacOH to 1 eq., led to the formation of 2a with lower conversions (20% without CALB, and 40% with CALB, entries 8 and 9). The reduction of the reaction temperature also proved to be detrimental for the reaction (entries 10 and 11). Finally, the sulfoxidation of 1a in different DES media was investigated. Low conversions of 2a were observed (20% and 16%, with and without CALB, respectively), in a 2:
1 ChCl/citric acid (CitOH) DES (Table 5, entries 12 and 13), while no formation of 2a was detected when a 1
:
3 ChCl/octanoic acid (OctOH) DES was used (Table 5, entries 14 and 15). Interestingly, when a 2
:
1 DES of O-methyl-lactic acid (MeO-LacOH)/ChCl was used, 1a was fully converted into 2a at 37 °C after 16 hours (Table 5, entry 16), while low conversion (30%) was observed when 1 eq. of MeO-LacOH was reacted with UHP in Et2O solution (Table 5, entry 17).
Once the ideal conditions for the DES-mediated sulfoxidation were found (1 eq. UHP, 1:
2 ChCl
:
LacOH DES, 37 °C, 16 hours), the substrate scope of the reaction was investigated (Table 6). Excellent conversions were obtained for all the substrates, and sulfoxides 2a–d, 2g, 2j and 2p were formed in good to high yields.
In general, the isolated yields observed in DES were lower than those obtained under mechanochemical conditions. This is partly due to the difficulties associated with the extraction of the sulfoxide products from the DES during the work-up of the reaction. This was confirmed by the GC-MS analysis of the DES recovered from the reaction of 1a, which revealed the presence of 2a in the DES also after several extractions with AcOEt (Fig. S5†). Remarkably, all the sulfoxides were formed as the only oxidation products or with negligible amounts of the sulfone side products 3.
Finally, the DES-mediated oxidation of cyclohexanone and styrene was also attempted, but in both cases, the oxidation products were not formed (Tables S6 and S7†).
Mechanoenzymatic | Mechanochemical | DES-mediated | |
---|---|---|---|
a The mass of 1 mL of DES was empirically measured.b No mass from the work-up and the purification steps were included in the calculation of the E-factor.c No mass from the work-up and the purification steps were included in the calculation of the RMEg.d Calculated using the online calculator available at https://ecoscale.cheminfo.org/.e CALB was not included in the calculation of the E-factor.f Calculated taking into account the recycling of DES solvent. | |||
Sulfide 1a | 30.4 mg (0.22 mmol) | 30.4 mg (0.22 mmol) | 30.4 mg (0.22 mmol) |
Sulfoxide 2a | 30.2 mg (0.20 mmol) | 29.3 mg (0.19 mmol) | 23.1 mg (0.15 mmol) |
UHP | 20.7 mg (0.22 mmol) | 20.7 mg (0.22 mmol) | 20.7 mg (0.22 mmol) |
AcOEt | 96.9 mg (1.1 mmol) | — | — |
CALB | 6 mg | — | — |
D,L-LacOH | — | 19.8 mg | |
DESa | — | — | 1 mL = 1.16 g |
Yield | 0.89 | 0.87 | 0.68 |
Atom economy | 0.66 | 0.66 | 0.66 |
E-Factorb | 4.1 (3.9)e | 1.4 | 51.4 (4.1)f |
RMEc | 0.59 | 0.57 | 0.45 |
RMEk | 0.59 | 0.57 | 0.45 |
RMEgc | 0.20 | 0.41 | 0.019 |
1/SF | 1 | 1 | 1 |
MRP | 0.33 | 0.72 | 0.042 |
EcoScaled | 71 | 69 | 50 |
As previously discussed, the lower yield observed for 2a in the DES-mediated method may be ascribable to the difficulties associated with the extraction of the sulfoxide products from the DES media. While parameters such as the reaction mass efficiency, both Curzons RME (RMEc) and Kernel RME (RMEk), are similar for the mechano-enzymatic and mechanochemical methods, a larger difference emerges from the generalised RME (RMEg) value. This is strictly related to the amount of AcOEt used in the mechano-enzymatic procedure (5 eq.), significantly higher than the LacOH (1 eq.) used in the mechanochemical method. This also reflects the higher E-factor observed for the mechano-enzymatic reaction (4.1) versus the excellent value (1.4) observed with the mechanochemical one. In general, the metrics calculated for the DES-mediated transformations were lower than those of the mechanochemistry reactions, due to the use of the solvent (the DES).
Attempts to recycle the DES were carried out. The sulfide 1a (152 mg) was reacted with UHP in 5 mL of 1:
2 ChCl
:
LacOH DES, affording 2a with >99% conversion. At the end of the reaction, 4 mL of DES were recovered in the work-up through solvent extraction and reused in a new sulfoxidation reaction. The E-factor of the DES-mediated reaction was recalculated taking into account the recycled DES and was found to be 4.1, close to that calculated for the mechano-enzymatic reaction. However, in general, the DES-mediated reaction shows lower green metrics for 2a than the mechanochemical approaches. The green profile of each method is presented in the radial pentagons in Fig. 2.
Finally, the EcoScale parameter of 2a was calculated for the three methodologies, showing high similarity for the mechanochemical approaches.29
Additional green metrics for a representative range of substrates (2b, 2c, 2d, 2h, 2j, and 2p) under all three methods are also provided in the ESI (Tables S1–S3),† confirming the generality of the observed trends for 2a.
Overall, the mechano-enzymatic and the mechanochemical approaches show the best green profile, with the latter presenting the best parameters in terms of mass consumption and waste production.
A second method using LacOH and UHP under solvent-free mechanochemical conditions revealed that LacOH can generate the oxidant species LacOOH in situ without the need for an enzyme catalyst. Finally, a third sulfoxidation protocol was developed using a recyclable LacOH-based deep eutectic solvent (2:
1 LacOH
:
ChCl). The analysis of the green metrics indicates that these new methods, particularly the LacOH/UHP mechanochemical approach, demonstrate notable improvements in E-factor and RME compared to our previous solution-based protocol (Table S4†).17 These results underscore the potential of integrating mechanochemistry, biocatalysis, and green solvents to advance more sustainable sulfoxidation strategies and represent promising options that offer potential for future study and improvement.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d5su00467e |
This journal is © The Royal Society of Chemistry 2025 |