Open Access Article
Yue
Wang†
a,
Haobin
Song†
ab,
Nan
Zhao†
ab,
Xi
Cheng
c,
Dong-Sheng
Li
d and
Hui Ying
Yang
*a
aDepartment of Materials Science and Engineering, College of Design and Engineering, National University of Singapore, 9 Engineering Drive 1, Singapore 117575, Singapore. E-mail: yanghuiying@nus.edu.sg
bPillar of Engineering Product Development, Singapore University of Technology and Design, 8 Somapah Road, Singapore 487372, Singapore
cThe UWCSEA Dover Campus, 1207 Dover Road, Singapore 139654, Singapore
dCollege of Materials and Chemical Engineering, Key Laboratory of Inorganic Nonmetallic Crystalline and Energy Conversion Materials, China Three Gorges University, Yichang 443002, China
First published on 1st November 2025
Single-atom catalysts (SACs) present a compelling strategy to overcome the persistent challenges in lithium–sulfur batteries, such as polysulfide shuttling and sluggish redox kinetics. Their atomically dispersed nature and tunable coordination structures enable selective modulation of intermediate species and catalytic interfaces. Despite rapid progress, SAC design remains largely empirical, lacking a unified mechanistic framework. In this review, we outline a precision catalysis paradigm for SACs in lithium–sulfur systems. The discussion is organized along three core dimensions: spatial configuration, reaction pathway control, and functional integration. We summarize how coordination asymmetry, charge redistribution, and interfacial electronic coupling influence the adsorption and transformation of lithium polysulfides and Li2S. These insights are supported by spectroscopic characterization and theoretical calculations. Beyond conventional activity descriptors, we uncover structure–activity correlations involving d-band shifts, orbital hybridization, and electronic field effects. The concluded framework is further applied to sodium–sulfur, potassium–sulfur, and solid-state lithium–sulfur systems, demonstrating broad applicability. This review advances the understanding of SACs from passive adsorption sites toward programmable redox regulation. It provides conceptual and design guidance for future catalyst development based on adaptive coordination environments and data-driven optimization strategies.
In this landscape, single-atom catalysts (SACs) characterized by atomically dispersed active sites, tunable coordination environments, and unique electronic structures have emerged as transformative mediators.11–14 Current evidence confirms SACs not only anchor polysulfides and catalyze their conversion but also possess underutilized potential to redirect electrochemical pathways (the advantages of Li–S batteries and current progress are summarized in Fig. 1).15–18 However, prevailing research remains fragmented, focusing on localized catalytic enhancements while lacking a unified theoretical framework to fully exploit SACs' capacity for reconstructing Li–S reaction mechanisms.19
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| Fig. 1 Landscape of Li–S batteries and the emerging role of SACs. (a) Gravimetric and volumetric energy density comparison between Li–S batteries and state-of-the-art battery systems. Redrawn based on ref. 4. (b) Key advantages of Li–S batteries over lithium-ion batteries, including high theoretical energy density, low cost, and environmental compatibility. (c) Intrinsic merits of sulfur cathodes: high specific capacity, natural abundance, and low toxicity. (d) Major performance challenges in Li–S batteries: polysulfide shuttling, poor conductivity, and volume change. (e–g) Reported SAC modification strategies for (e) lithium metal anodes, (f) sulfur cathodes, and (g) separators, addressing interfacial and catalytic issues. (h) Distribution of SAC systems in Li–S batteries by functional location (anode, cathode, separator) and metal center, reflecting research focus and design diversity. | ||
To bridge the fragmentation gap between catalyst function and reaction mechanisms in Li–S batteries, we propose “precision catalysis” as a transformative paradigm for the deployment of SACs. This framework transcends conventional catalyst design by establishing a multidimensional, closed-loop control system characterized by predictability, schedulability, and feedback capability across the entire electrochemical landscape, including reaction pathways, interfacial dynamics, and structural evolution. Crucially, this shifts the role of SACs from passive adsorption–conversion promoters to active, programmable mediators of redox chemistry. Validation begins with a systematic deconstruction of the Li–S reaction cascade, specifically the challenges of polysulfide shuttling, interfacial conversion barriers, and Li2S nucleation–deposition dynamics to identify the critical intervention nodes for SACs.
Guided by insights from SAC-related catalysis, we define a three-dimensional synergistic framework: spatial configuration engineering enables site-specific intermediate interaction via atomic site distribution, host–guest confinement, and electronic coupling;20–22 reaction pathway engineering modulates redox trajectories by lowering energy barriers, stabilizing intermediates, and suppressing polysulfide shuttling;23,24 and functional coupling provides dynamic control of electronic structure, solid-electrolyte interphase (SEI) tuning, and dual-site synergism through integration into responsive host frameworks.25–27 Subsequently, this theoretical framework informs concrete material design strategies, including coordination microenvironment engineering, confinement-driven host architecture construction, and device-level hierarchical integration. Finally, the universality of precision catalysis is demonstrated by its successful extension to chemically analogous and structurally divergent systems, including sodium–sulfur (Na–S), potassium–sulfur (K–S), Magnesium–sulfur (Mg–S), and solid-state Li–S batteries, showcasing broad applicability across multi-electron energy storage platforms.
The core contribution of this work resides in establishing a closed-loop correlation among catalytic behavior, reaction mechanisms, and material design. By recasting SACs as reaction-programming platforms rather than performance-enhancing additives, this framework lays the foundation for predictive, system-level electrochemical regulation. We anticipate that this precision-centered approach, integrating spatial configuration, reaction pathway control, and multi-field functional coupling, will catalyze paradigm-shifting advances in Li–S chemistry and beyond.
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| Fig. 3 Coordination environment and electronic structure effects on sulfur redox catalysis. (a) Lowest unoccupied molecular orbital (LUMO) energy levels and charge transfer diagrams of CNT@f-CoNC and CNT@CoSA. (b) Synthesis schemes of CNT@f-CoNC and CNT@CoSA with distinct Co single-atom coordination environments. Reproduced from ref. 41 with permission from Wiley-VCH GmbH, Copyright 2025. (c) Charge density difference of Li2S4 adsorption on HD-V-SACs and NC. (d) In situ Raman setup for monitoring Li–S reactions. Time-resolved Raman spectra for batteries with (e) a pristine polypropylene (PP) separator and (f) HD-V-SAC-modified PP separator. Reproduced from ref. 44 with permission from the Royal Society of Chemistry, Copyright 2025. (g) Bader charge analysis of Fe–N3C2–C and Fe–N4–C configurations. (h) Charge density difference for Li2S on Fe–N3C2–C and Fe–N4–C. (i) Calculated activation energies for Li2S precipitation and decomposition on different Fe–Nx sites. Reproduced from ref. 46 with permission from the American Chemical Society, Copyright 2022. (j) Decomposition mechanism of Li2S and crystal orbital Hamilton population (COHP) analysis on VN4@graphene (VN4@G). Correlation plots of Li–S interaction energy (Eb) versus integrated COHP values (k, ICOHP), reaction intermediate binding energy ΔE (l, *LiS), and work function (m, ϕ), with fitted liner trends and R2 values. Reproduced from ref. 50 with permission from Wiley-VCH GmbH, Copyright 2021. | ||
Beyond this foundational adsorption–conversion synergy, SACs induce deeper mechanistic shifts. Operando analyses demonstrate that SACs shift the sulfur reduction mechanism from a sequential process involving conversion of long-chain LiPSs to short-chain LiPSs and finally Li2S to parallel pathways enabling concurrent consumption of both long- and short-chain intermediates.42,43 Co SACs drive this toward zero-order kinetics, minimizing transient LiPS accumulation.42 Concomitantly, SACs dictate Li2S nucleation and deposition behavior: metal–Li2S bond strength governs deposition efficacy, with strong-binding sites (V–N4, Co–N/C, and Fe–N/C) dramatically reducing dissociation energies to enable uniform electrodeposition, contrasting sharply with ineffective weak-binders (e.g., Cu–N/C, Ag–N/C).44,45 Vanadium SACs (V–N4@graphene), exhibiting minimal Li2S decomposition barriers (Fig. 3c–f),44 exemplify how catalytic Li2S re-oxidation prevents electrochemically inactive sulfide accumulation and sustains active material recycling. Kinetic bottlenecks are similarly dismantled, asymmetric Fe–N3C2 coordination facilitates S8 ring-opening via σ–π intermediate stabilization, while Fe–N3C2–C/Li2S6 interfacial motifs leverage boundary effects to direct Li2S nucleation (Fig. 3g–i).46 Ultimately, SACs resolve Li2S deposition mismatches by templating growth at high-energy surfaces. Molybdenum assembling heterostructures exemplify this, elevating Li2S deposition plateaus through interfacial bias to circumvent pore clogging and dead zone formation. Further extending functionality, SAC lithiophilicity guides homogeneous Li plating, indirectly stabilizing anode interfaces.47–49
Collectively, SACs transcend conventional catalyst paradigms, evolving from electron-transfer facilitators to reaction architects. Their tripartite functionality, adsorptive anchoring for LiPS confinement, interfacial modulation for barrier depression, and programmed guidance for phase-selective deposition, engineers controllable reaction coordinates. This mechanistic framework provides the essential foundation for predictive design, where quantitative descriptors correlating SAC configuration with Li2S redox kinetics crystallize into blueprints for rational catalyst development (Fig. 3j–m).50 It is precisely this capacity for multi-faceted intervention that enables the shift towards a paradigm of precision regulation via spatial configuration engineering, reaction pathway engineering, and functional coupling.
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| Fig. 4 Coordination engineering and electronic coupling toward enhanced LiPS conversion. (a) Simplified energy diagram of the liquid–solid conversion from Li2S4 to Li2S2. (b) Conceptual illustration of weak, moderate, and strong interactions between polysulfides and catalytic centers. Reproduced from ref. 51 with permission from Springer Nature Limited, Copyright 2022. (c) Bader charge transfer values of Co–N4 and Co–N3X1 configurations. (d) Schematic of catalytic differences induced by asymmetric Co–N3X1 coordination environments. Reproduced from ref. 55 with permission from Wiley-VCH GmbH, Copyright 2024. (e) Simulated charge density difference for Li2S adsorption on CoSA–N3PS, CoSA–N4, and NPS configurations. PDOS of Co-d orbitals and S-p orbitals in Li2S on (f) CoSA–N3PS and (g) CoSA–N4. Reproduced from ref. 56 with permission from Wiley-VCH GmbH, Copyright 2024. | ||
In essence, modifying the coordination environment of a single atom directly influences how LiPSs bind and react. For instance, an open Co–N3PS site can polarize the electron density to strengthen Li2S4 adsorption and accelerate its reduction, whereas a symmetric Co–N4 site lacks the same tunability. This direct structure–function correlation exemplifies the spatial precision of SACs, as seen in the CoSA–N3PS versus CoSA–N4 comparison.
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| Fig. 5 Bidirectional catalysis and coordination asymmetry in polysulfide conversion. (a) Schematic of bidirectional catalytic behavior of Ni–Fe–NC for accelerating both polysulfide reduction and Li2S oxidation. (b) Total density of states (TDOS) analysis of Ni–N4 and Fe–N4 sites with Li2S4 adsorption. Reproduced from ref. 58 with permission from the American Chemical Society, Copyright 2023. (c) Calculated reaction energy barriers for Li2S4 to Li2S conversion on FeNC, FeNC–S, and FeNC–SO2 catalysts. (d) Schematic of EEB sites near Fe–N–C: (function 1) forming bonds with LiPSs; (function 2) modulating the Fe d-orbital via electron exchange. Reproduced from ref. 59 with permission from Wiley-VCH GmbH, Copyright 2023. (e) Atomic schematic of the sulfur poisoning effect in SACs. Reproduced from ref. 64 with permission from the American Chemical Society, Copyright 2023. (f) Models of Li2S4 adsorbed on CoACSA@NC and Co-SA@NC with asymmetric coordination. (g) Bader charge analysis comparing charge distribution in CoACSA@NC and Co-SA@NC systems. Reproduced from ref. 66 with permission from Wiley-VCH GmbH, Copyright 2025. | ||
Similarly, during the oxidation (charge) process, which faces significant kinetic challenges in decomposing Li2S/Li2S2, SACs exert tailored control. Mn centers, leveraging their charge-delocalized electronic states, effectively weaken Li–S bonds, facilitating their decomposition back to soluble polysulfides.61 Complementing this mechanism, Co sites establish highly efficient electron-transfer loops via valence cycling between Co2+ and Co3+ states, accelerating the overall oxidation kinetics.62,63
Strong evidence supporting this concept of SACs as active participants comes from operando characterization techniques, which show them functioning as “reaction co-evolvers”. Specifically, studies demonstrate that Co–N4 sites dynamically form transient Co–S bonds during the discharge process, directly engaging with sulfur species, before regenerating their original coordination upon charge completion (Fig. 5e).64 This phenomenon of adaptive bonding is pivotal, as it allows SACs to balance catalytic efficiency with facile product release. Consequently, sulfur poisoning of active sites is mitigated while maintaining high catalytic turnover, provided the M–S bond strength is optimized within a specific energetic window.65–67 Surrounded by the highly electronegative N atoms, the Co atom in the Co–N4 moiety delivers a relatively electron-deficient state that readily coordinates with the electron-rich S in polysulfides. As for the nanocluster, Co atoms in the main body are relatively metallic, with abundant delocalized electrons to be readily donated to the amphiphilic LiPSs, resulting in the establishment of Co–S bonding. More interestingly, such an electron transfer further strengthens the Co–S interaction at the CoN4 moiety, as confirmed by Bader charge analysis (Fig. 5f and g).66 Therefore, reaction pathway engineering fundamentally ensures the sulfur redox reactions dynamically follow the most kinetically favorable pathway dictated by the SAC's unique electronic and coordination structure at each stage of the electrochemical cycle.
Another critical mechanistic consideration is catalyst pre-sulfurization. Certain catalysts are designed to transform into their active sulfide phase in situ during cycling. For example, Co4N can convert to CoSx upon exposure to polysulfides, dynamically generating active sites. While this transformation may delay initial activity, it offers ongoing regeneration of catalytic interfaces. In contrast, pre-sulfurized catalysts offer immediate LiPS affinity but may accumulate insulating Li2S/Li2S2 species over time, passivating active sites. Thus, there is a trade-off: pre-sulfurized catalysts enable rapid activation but risk surface passivation, whereas unsulfurized catalysts require activation yet yield more resilient interfaces post transformation.68,69
Beyond these mechanistic specifics, it is informative to contrast single-atom catalysts with small cluster catalysts, as their catalytic behaviors can diverge significantly. A multi-atom cluster provides multiple adjacent metal centers that can interact cooperatively with intermediates (for example, a Li2Sn species might bridge between two metal atoms), potentially lowering certain reaction barriers via ensemble effects. In contrast, a SAC features isolated metal atoms that operate independently, ensuring a uniform active site environment but precluding such multi-site interactions. Mechanistically, clusters may offer alternative adsorption or activation modes (e.g., dual-site binding of a single intermediate) that are unavailable to a single atomic site, possibly enhancing reaction thermodynamics or kinetics in specific steps. SACs, however, compensate through precisely tunable coordination environments for each site, and adjustments in local geometry or electronic structure can modulate binding strengths to target rate-limiting steps with high selectivity. Structurally, the active site of a SAC is an atom dispersed on a support (anchored by coordination to surface heteroatoms), whereas cluster catalysts consist of a few metal atoms bonded together. This means every metal atom in a SAC is exposed and catalytically active (maximizing atom utilization), while clusters contain interior atoms that contribute less to surface reactivity. From a stability perspective, isolated single atoms can be strongly stabilized by the support (through covalent bonds or coordination), often making them resistant to aggregation under operating conditions. Clusters, by contrast, may undergo coalescence into larger particles over long cycles if not well confined, though their initial metal–metal bonds can confer short-term stability against dissolution. Moreover, SACs offer unparalleled tunability: because all sites are equivalent and well-defined, one can systematically alter the ligand environment or electronic state of the active center (via support or dopant engineering) to optimize performance, an experimental and theoretical advantage in establishing clear structure–activity relationships. In summary, while metal clusters can in some cases provide multisite synergistic effects that improve certain catalytic metrics, SACs distinguish themselves through single-site precision, highly controllable reactivity, and nearly 100% active atom utilization. These attributes underscore the SAC's role in the precision catalysis paradigm, where uniformity and programmability of active sites are leveraged to achieve closed-loop, targeted reaction control.70–72
Strategically applying concepts from photonics and electromagnetics, external fields provide precise non-electrochemical control levers to enhance SAC activity and modulate kinetics. For example, light excitation on heterostructures like In2S3/Ti3C2 boosts the activity of embedded Pt SACs for polysulfide conversion, simultaneously promoting more homogeneous Li+ deposition patterns at the anode.80 Similarly, magnetic fields can be utilized to optimize electron transfer kinetics of nitrates to ammonia by manipulating spin states within SACs.81 Additionally, directional electric fields can stabilize critical transition states,82–84 lowering the activation barrier for challenging steps such as Li2S6 cleavage, offering a means to fine-tune reaction energetics.
Critically, these multi-field controls converge seamlessly with advanced in situ diagnostics inspired by materials characterization (e.g., XANES for chemical state analysis, environmental TEM for real-time morphological evolution).85 This integration forms responsive “catalyst-battery” networks capable of providing real-time feedback on the state of the catalyst and the ongoing reactions, enabling reactivity modes beyond conventional electrochemistry. Such closed-loop intelligence, conceptually borrowed from cybernetic systems, pioneers applications like photo-activated energy converters and self-adjusting battery systems that modulate operational parameters (e.g., charge rates or field intensity) based on catalyst/reaction feedback.86–88 This embodies the essence of functional coupling.
This three-dimensional synergy of spatial configuration engineering, reaction pathway engineering, and functional coupling elevates SACs from localized accelerators to systemic architects. Spatially engineered sites establish adsorption selectivity; adaptive processes overcome kinetic bottlenecks; field-responsive systems introduce operational intelligence. The paradigm addresses persistent Li–S challenges while demonstrating adaptability for extension to Na–S, K–S, and Mg–S systems and solid-state configurations. Quantitative descriptors correlating SAC structure with Li2S redox kinetics, emerging from mechanistic studies, crystallize this approach into a predictive framework,50 positioning SACs as programmable directors of multi-electron energy storage. The subsequent chapter will translate this precision catalysis theory into concrete material construction strategies.
By contrast, the precision catalysis paradigm proposed in this review represents a multi-dimensional, closed-loop strategy. Rather than passively lowering energy barriers or simply anchoring intermediates, precision catalysis leverages SACs to program the entire reaction trajectory through three synergistic axes: (i) spatial configuration engineering, which defines site-specific interactions via tailored coordination asymmetry and host–guest confinement; (ii) reaction pathway engineering, which actively guides intermediate stability and transition-state energetics to reshape conversion sequences; and (iii) functional coupling, which enables dynamic feedback through electronic, interfacial, or external-field interactions. Importantly, this paradigm allows predictive and adaptive control of redox chemistry, positioning catalysts as programmable regulators of reaction networks rather than static active sites.
Comparisons with other electrochemical systems underscore the novelty of this approach. For instance, in Li–O2 batteries, SACs have been employed to optimize oxygen reduction and evolution via d-band tuning, yet these strategies remain constrained by Sabatier scaling and function primarily as linear optimizers.93 Similarly, in Zn–air systems, Mn- and Co-based SACs have been introduced to lower ORR/OER barriers, but the emphasis is again placed on thermodynamic descriptors rather than dynamic feedback.94,95 In Na–S batteries, conventional electrocatalysts attempt to stabilize sodium polysulfides but lack the spatial and functional programmability needed to simultaneously suppress solubility and accelerate kinetics.96 In all of these cases, the absence of multi-field coordination and closed-loop adaptability limits catalyst performance to incremental improvements. Precision catalysis, by integrating spatial, kinetic, and functional dimensions, transcends these conventional paradigms and provides a systematic route to reconstruct electrochemical logic rather than merely alleviating bottlenecks.
Despite its promise, precision catalysis is not without challenges. Its inherent complexity demands sophisticated synthetic strategies to stabilize well-defined atomic environments, advanced in situ characterization to capture dynamic feedback, and multi-scale modeling to correlate atomic events with cell-level performance. Scaling up is particularly difficult, as reproducing atomically dispersed, feedback-responsive architectures in bulk quantities remains non-trivial. These challenges highlight the need for continued innovation in both experimental and theoretical methodologies to fully realize the potential of precision catalysis.
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| Fig. 6 Electronic descriptor-guided design of SACs for polysulfide regulation. (a) Sabatier-type trade-off correlation between the d-band-center position of catalyst active sites and LiPS adsorption–desorption capacity. (b) Optimized atomic structures of Mo–N1C2, Mo–N2C1, and Mo–N3. (c) Cycling performance of the Mo–N2C1 catalyst at a sulfur loading of 7.75 mg cm−2 and 0.1C. Reproduced from ref. 97 with permission from Elsevier, Copyright 2023. (d) Differential charge-density of Li2S2 adsorption on Cu SA/N–Ti3C2O2 and Ti3C2O2. (e) Schematic of Li–S batteries with M SA/N–Ti3C2Tx-modified PP separators (M = Co, Ni, Mn, Zn, In, Sn, Pb, Bi). Reproduced from ref. 98 with permission from Wiley-VCH GmbH, Copyright 2023. (f) Digital photographs of modified separators showing flexibility. (g) DOS of MnN3Cl@BNC. (h) Schematic of LiPS adsorption and conversion mechanism on MnN3Cl@BNC. (i) Cycling performance of a MnN3Cl@BNC-based Li–S battery at 0.2C. Reproduced from ref. 101 with permission from Wiley-VCH GmbH, Copyright 2024. | ||
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| Fig. 7 Structural engineering of SAC–carbon frameworks for sulfur cathode optimization. (a) Schematic of FeSA–NC@CBC synthesis and corresponding digital photographs of Fe-ZIF-8@BC and FeSA–NC@CBC preparation procedures. (b) SEM images of FeSA–NC@CBC. (c) Cycling performance of the FeSA–NC@CBC-based battery with 5 mg cm−2 sulfur loading. Reproduced from ref. 102 with permission from Elsevier, Copyright 2023. (d) Schematic of Fe–N4-embedded Fe–N/MHCS nanoreactors as sulfur cathode electrocatalysts. (e) Optimized configurations of polysulfides adsorbed on Fe–N4–C with lowest energy states. (f) SEM images of Fe–N/MHCS. (g) Cycling stability of Fe–N/MHCS-based batteries at 0.1C. Reproduced from ref. 103 with permission from the Royal Society of Chemistry, Copyright 2020. (h) Schematic of polysulfide adsorption/conversion on CN and 3DFeSA-CN matrices. (i) SEM images of 3DFeSA-CN. (j) Cycling performance of 3DFeSA-CN-based batteries at 0.2C. Reproduced from ref. 104 with permission from Wiley-VCH GmbH, Copyright 2022. (k) Mechanism illustration of LiPS adsorption and conversion on Ni–NC. (l) SEM image of Ni–NC. (m) Charge–discharge voltage profiles of Ni–NC-based batteries at 0.2, 0.5, 1, 2, and 4C. (n) Charge–discharge voltage profiles at 0.1C under sulfur loadings of 2.30, 3.14, and 6.17 mg cm−2. Reproduced from ref. 106 with permission from Wiley-VCH GmbH, Copyright 2023. | ||
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| Fig. 8 Separator engineering for stabilizing Li metal and suppressing the shuttle effect. (a) Schematic of Li–S batteries assembled with Celgard and B/2D MOF-Co separators. (b) Flexibility and electrolyte wettability comparison of Celgard, BC, and B/2D MOF-Co separators. (c) Long-term cycling stability of Li–S batteries with a B/2D MOF-Co separator at 1C. Reproduced from ref. 107 with permission from Wiley-VCH GmbH, Copyright 2020. (d) Schematic of the SAZ-AF Janus separator for dendrite suppression and shuttle inhibition. (e) Li plating/stripping performance of symmetric batteries (2 mA h cm−2, 1 mA cm−2) over 4000 h using Celgard, ZIF-8/Celgard, and Bio-MOF-100/Celgard separators. Inset: SEM images of Li metal surfaces after cycling. Reproduced from ref. 108 with permission from the American Chemical Society, Copyright 2021. (f) SEM images of Co–PCNF. (g) Galvanostatic cycling of symmetric batteries at 3.0 mA cm−2 and 3.0 mA h cm−2 capacity. Reproduced from ref. 109 with permission from the American Chemical Society, Copyright 2021. | ||
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| Fig. 9 Interfacial regulation and electronic descriptor analysis in Li–S batteries. (a) Schematic of BNNs@CNFs membrane for Li-metal protection. (b) Cycling stability of Li‖Li symmetric batteries with a Celgard-based membrane. (c) Cycling stability with a BNNs@CNFs-based membrane. Reproduced from ref. 110 with permission from Wiley-VCH GmbH, Copyright 2022. (d) COHP diagram for the Li–S bond on Fe/M–NC. (e) Corresponding −ICOHP values. (f) Correlation between electron affinity index (IEA) and energy barrier for Li2S4/Li2S conversion. Reproduced from ref. 112 with permission from the American Chemical Society, Copyright 2024. (g) Schematic of Li+ desolvation catalyzed by SAPTC@PCS. (h) Voltage–capacity profiles at various current rates. Reproduced from ref. 114 with permission from Wiley-VCH GmbH, Copyright 2025. | ||
However, care must be taken with any catalyst applied to the Li-metal anode. While such lithiophilic coatings can promote uniform plating, they could unintentionally accelerate the corrosive reaction between migrating polysulfides and the lithium surface if they also catalyze Li2S formation at the anode. In other words, a poorly selective anode-side catalyst might exacerbate Li consumption by lowering the barrier for parasitic Li2S deposition on the anode. To avoid this, anode SACs should be designed to catalyze only beneficial processes (e.g., SEI stabilization or polysulfide oxidation back to sulfur) and remain inert to direct LiPS reduction. Strategies such as pairing the catalyst with LiNO3 electrolyte additives or using SACs that preferentially mediate LiPS oxidation can help prevent runaway anode corrosion.111
Extending beyond single-site designs, multi-atom catalytic configurations leverage cooperative effects for enhanced reaction pathway engineering. Theoretical studies suggest that paired metal atoms (dual-atom catalysts, Fe–M DACs) can outperform isolated single atoms in LiPS conversion kinetics by providing complementary adsorption/catalysis sites. Crystal orbital Hamilton population (COHP) analysis of adsorbed Li2S4 on Fe/M–NC catalysts revealed weaker Li–S bonding in Fe/V–NC (indicated by lower-intensity negative/positive COHP and a smaller −ICOHP value), which manifests as reduced Li–S bond energy. The −ICOHP values of the Li–S bond show a linear increase from Fe/V–NC to Fe/Ni–NC, correlating with decreasing sulfur conversion efficiency, demonstrating Fe/V–NC's superior catalytic activity for Li2S4 conversion (Fig. 9d–f).112 Experimentally, dual single-atom sites combining Pt and Co demonstrated an enhancement in sulfur redox kinetics and prolonged battery lifespan to 500 cycles compared to single-metal SACs.113 Tandem catalysis represents another powerful strategy, integrating distinct but complementary active sites within a single structure (e.g., atomic Fe–N4 sites alongside Fe3C nanoparticles) to concurrently accelerate sequential steps like Li+ desolvation and sulfur conversion, dramatically improving high-rate capability to deliver 651 mA h g−1 at 3C (Fig. 9g and h).114 Furthermore, controlled aggregation of single atoms into small clusters can leverage inter-atom synergy; for instance, tiny Zn atom clusters exhibited faster polysulfide conversion kinetics than isolated Zn atoms, further enhancing overall battery performance.115 Looking towards future advancements, the integration of functional coupling principles paves the way for adaptive and intelligent systems. Concepts like “stress-gating” separator layers (using piezo-responsive materials to convert the pressure from volume changes into a catalytic activation signal) or light-responsive SAC heterostructures represent frontier strategies for real-time, feedback-enabled reaction modulation.80 Integrating such responsive elements with advanced in situ diagnostics could enable intelligent “catalyst-battery” networks capable of self-optimization based on operational conditions.
Through this comprehensive multi-scale design philosophy, manipulating electronic states and local symmetry via atomic coordination engineering, creating tailored reaction microenvironments with porous, confining, and adaptive host architectures, and integrating multi-functional components at the device level, the precision catalysis theory is effectively materialized (detailed data shown in Table 1). This implementation not only validates the theoretical framework established in Chapter 2 but also provides the robust physicochemical foundation necessary for extending this paradigm to related systems (Na–S, K–S, Mg–S, leveraging their 2600 W h kg−1 theoretical energy density5) and solid-state configurations.
| Catalyst | Synthesis method | Test conditions (S loading/E/S) | Performance | Ref |
|---|---|---|---|---|
| Coordination-engineered SACs | ||||
| Mo–N–CNF | Hydrothermal and annealing | 5.1 mg cm−2 | 1248 mA h g−1 at 0.2C | 36 |
| 715 mA h g−1 at 5C | ||||
| Co–BN–G | One-pot hydrothermal | 5.5 mg cm−2/10 μL mg−1 | 1034 mA h g−1 at 0.5C | 37 |
| 851 mA h g−1 at 2C | ||||
| CoSAC/CNT | Pyrolysis, adsorption and polymerization | 2–7 mg cm−2 | 990 mA h g−1 after 1000 cycles | 40 |
| 4.1 mA h cm−2 at 7 mg cm−2 | ||||
| CNT@f-CoNC | Schiff base reaction (no pyrolysis) | 6.9 mg cm−2/4 μL mg−1 | 7.7 mA h cm−2 | 41 |
| 90% retention/300 cycles | ||||
| HP-SAFEs | Pyrolysis on porous carbon | 1–4.1 mg cm−2 | Fe–N4: 578 mA h g−1 | 45 |
| Co–N4: 512 mA h g−1 | ||||
| Ni–N4: 454 mA h g−1 | ||||
| Fe–N3C2–C | Coordination engineering | 6.6 mg cm−2/8 μL mg−1 | 6.1 mA h cm−2 stable 1000 cycles | 46 |
| CoSA–N3PS | Two-step self-templated pyrolysis | 4.1 mg cm−2 | 619 mA h g−1 at 10C | 56 |
| 6.8 mA h cm−2 at 0.2C | ||||
| Fe–N2/NC | Pyrolysis | 5.0 mg cm−2/5.3 μL mg−1 | 5.7 mA h cm−2 at 0.2C | 57 |
| 1058/950/760 mA h g−1 at 1/2/5C | ||||
| Ni–Fe–NC | MOF-derived pyrolysis | 5.0 mg cm−2/6 μL mg−1 | 782 mA h g−1 at 0.5C/300 cycles | 58 |
| Fe–N4/NC | Wet impregnation, pyrolysis and acid leach | Pouch: 8.4 mg cm−2/3 μL mg−1 | 1153/951 mA h g−1 at 0.05/0.2C | 59 |
| Coin: 2.0 mg cm−2/10 μL mg−1 | 543 mA h g−1 at 5C | |||
| S–Co-SACs/NSC | Polymerization, pyrolysis and sulfurization | 7.8 mg cm−2/8 μL mg−1 | 834 mA h g−1 at 5C | 60 |
| 77.5% retention/500 cycles at 1C | ||||
| Co-ACSA@NC | Pyrolysis | 13.1 mg cm−2/4 μL mg−1 | 11.15 mA h cm−2 at 0.05C | 66 |
| Co–N4/NC | Salt-template method | 4.9 mg cm−2 | 624 mA h g−1 at 5C | 67 |
| Mo–N2C1/C | MOF-derived pyrolysis | 7.75 mg cm−2/8 μL mg−1 | 732 mA h g−1 at 10C | 97 |
| SACo@HC | One-step pyrolysis | 5.4 mg cm−2/4 μL mg−1 | 1425 mA h g−1 at 0.05C | 99 |
| 746 mA h g−1 at 4C | ||||
| Fe,Co–NC | Pyrolysis and coordination control | 1.2–8.0 mg cm−2/5.2 μL mg−1 | 1035 mA h g−1 at 0.1C | 100 |
| 728 mA h g−1 at 4C | ||||
| Zn–N4–NC | ZIF-7 derived and pyrolysis | 7.2 mg cm−2/3.7 μL mg−1 | 5.6 mA h cm−2 after 100 cycles | 115 |
| 953 mA h g−1 (100 cycles, 0.1C) | ||||
| FeSA-CN | Fe-ZIF-8 derived and pyrolysis | 1.4 mg cm−2/20 μL mg−1 | 1123 mA h g−1 at 0.2C | 117 |
| 605 mA h g−1 at 4C | ||||
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| Confined host architectures | ||||
| FeSA–NC@CBC | Fe-ZIF-8 derived and bacterial cellulose pyrolysis | 2.5–5.0 mg cm−2 | 840 mA h g−1 at 2C | 102 |
| 800 mA h g−1 after 500 cycles at 1C | ||||
| Fe–N/MHCS | MOF-assisted synthesis and pyrolysis | 5.4 mg cm−2/8 μL mg−1 | 6.4 mA h cm−2 areal capacity | 103 |
| 0.0187% fade/cycle (1000 cycles/1C) | ||||
| 3DFeSA-CN | Biotemplating and pyrolysis | 5.75 mg cm−2 | 6.18 mA h cm−2 at 5.75 mg cm−2 | 104 |
| SAPTC@PCS | Pyrolysis | 6 mg cm−2 | 804.8 mA h g−1 (100 cycles) | 114 |
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| Device-level & functional coupling | ||||
| HD-V-SAC | In situ anchoring and pyrolysis | 5.1 mg cm−2 | 1144 mA h g−1 (0.5C) | 44 |
| 76.3% retention/500 cycles | ||||
| Co–N3Cl1 | Inside-out two-step thermal reaction | 7.5 mg cm−2 | 804.3 mA h g−1 at 5C | 55 |
| 0.023% per cycle (1000 cycles at 1C) | ||||
| 7.0 mA h cm−2 at S ≈ 7.5 mg cm−2 | ||||
| CoSAC–NC | Template-assisted precursor infiltration, pyrolysis and template removal | 0.9–3.1 mg cm−2 | 650 mA h g−1 after 300 cycles/0.5C | 63 |
| 473 mA h g−1 after 1000 cycles/1C | ||||
| 840 mA h g−1 after 100 cycles | ||||
| Pt SAs/In2S3/Ti3C2 | Ultrasound-assisted photochemical reduction | 6.4 mg cm−2 | 1068 mA h g−1 at 0.5C | 80 |
| 720 mA h g−1 at 5C | ||||
| Cu SA/N–Ti3C2Tx | Vacancy-assisted anchoring of asymmetric Cu–N1C2 sites | 7.2 mg cm−2/8 μL mg−1 | 925 mA h g−1 at 3C | 98 |
| 5.28 mA h cm−2 | ||||
| Mn–N3–Cl/BNC | Carbonization self-assembly | 2.3 mg cm−2 | 1384 mA h g−1 at 0.1C | 101 |
| 743 mA h g−1 at 3C | ||||
| 0.06% fade/cycle over 700 cycles | ||||
| Ni@NNC | In situ trapping in ZIF-8 and pyrolysis | 4.85 mg cm−2/8.4 μL mg−1 | 1232.4 mA h g−1 at 0.3C | 105 |
| 814.9 mA h g−1 at 3C | ||||
| Ni–NC | Pyrolysis and adsorption | 6.17 mg cm−2 | 0.033% per cycle (700 cycles, 1C) | 106 |
| 5.17 mA h cm−2 at 0.1C (≈300 cycles) | ||||
| B/2D MOF-Co | Janus coating | 7.8 mg cm−2 | 0.07% per cycle (600 cycles) | 107 |
| 5.0 mA h cm−2 at 7.8 mg cm−2 | ||||
| SAZ-AF | MOF-derived Zn SAC | 1.5–8.0 mg cm−2/10 μL mg−1 | 0.05% per cycle (1000 at 2C) | 108 |
| Co–PCNF | Electrospinning and pyrolysis | 6.9 mg cm−2/60 μL mg−1 | 7.15 mA h cm−2 at 6.9 mg cm−2/0.1C | 109 |
| BNNS@CNF | Interfacial engineering | 5.8 mg cm−2/3 μL mg−1 | 460 mA h g−1 at 5C | 110 |
| Fe/V–NC | Pyrolysis anchoring | 6.1 mg cm−2/7.5 μL mg−1 | 0.028% per cycle (1000 at 1C) | 112 |
| 6.3 mA h cm−2 at 6.1 mg cm−2 | ||||
| Pt&C@NCNT | Atomic layer deposition | 2.5 mg cm−2 | 822.1 mA h g−1 at 12.7 mA cm−2 | 113 |
| W–O2N2/NG | Self-template coating | 8.3 mg cm−2 | 678 mA h g−1 at 10C | 120 |
| 605 mA h g−1 after 1000 cycles at 2C | ||||
| 6.24 mA h cm−2 at 8.3 mg cm−2 | ||||
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| Fig. 10 Orbital modulation and catalytic design in Na/K–S battery systems. (a) Schematic of d-orbital energy level elevation. (b) Illustration of the d–p orbital hybridization scenario. (c) Schematic of electrochemical catalysis in room-temperature Na–S batteries. Reproduced from ref. 122 with permission from the American Chemical Society, Copyright 2024. (d) HAADF-STEM image and corresponding EDS mapping of WSA-W2C@NC/S. (e) Calculated initial, transition, and final states for K2S2 migration. (f) Volcano plot correlating KPS conversion/migration functionalities with specific energy. (g) Tafel slope of R3 and O1 peaks extracted from CV curves at 0.2 mV s−1. Reproduced from ref. 124. Published by Springer Nature under a Creative Commons CC BY 4.0 license. (h and i) Schematic of the catalytic mechanism for S–N–Cos–C Polyhedra. (j) Elemental mapping of S–N–Cos–C polyhedra. (k) Optimized adsorption geometries of K2S3, K2S4, K2S5, and K2S6 on Co and N-doped Co nanoparticles. Reproduced from ref. 126 with permission from the American Chemical Society, Copyright 2020. | ||
Beyond shuttling, sluggish kinetics pose a major additional challenge: the larger bare ionic radii of Na+ and K+ lead to stronger solvent interactions and larger solvated ion sizes, resulting in slower diffusion and charge transfer. This kinetic limitation is especially acute in K–S systems, where discharge often terminates at non-stoichiometric K2Sx (x > 1, e.g., K2S0.8) rather than fully forming K2S, primarily due to insurmountable barriers in the solid–solid conversion of K2S2 to K2S.123 Consequently, catalytic acceleration of this step is imperative.
To overcome these specific K–S solid-state conversion barriers, a dual-function catalyst was developed that synergistically facilitates potassium polysulfide (KPS) migration and catalyzed KPS conversion.124 Theoretical calculations reveal a volcano-type relationship governing performance, with optimal activity achieved using W2C nanocrystals and tungsten single atoms (WSA) as dual-functional components. In this targeted design, W2C acts as a catalytic site for KPS conversion and WSA-modified carbon substrates serve as transport highways. This synergy concurrently addresses two key issues including sulfur-catalyst distribution mismatches by efficient KPS feeding to catalytic sites and catalytic poisoning by accelerating solid-state KPS migration. Crucially, WSA lowers the K2S migration energy barrier on carbon, facilitating mass transfer around W2C sites. Without WSA, sluggish product transport causes insulating KPS accumulation (e.g., K2S2) that poisons catalytic sites (Fig. 10d–g).
Significant progress has also been achieved with other SAC metals, notably atomic Co and Fe catalysts for Na–S/K–S. Zhang et al. decorated hollow carbon nanospheres with atomic Co for a Na–S cathode, achieving efficient electrocatalytic reduction of Na2S6 to solid Na2S. This CoSA design strongly anchored NaPSs and mitigated the higher overpotentials characteristic of Na–S systems, improving capacity and stability.125 Similarly, in K–S batteries, Ge et al. utilized N-doped carbon derived from ZIF-67 loaded with atomic Co (N–Com–C) as a sulfur host; it provided strong KPS adsorption and catalyzed sluggish conversion steps, enabling higher sulfur utilization (Fig. 10h–k).126 Importantly, the porous carbon matrix accommodated the larger space requirement for K+ diffusion, while single Co sites facilitated the formation of end products closer to fully reduced K2S.
Notably, the operating voltages of K–S and Na–S differ slightly (K/K+ ≈ 2.93 V vs. SHE, Na/Na+ ≈ 2.71 V vs. SHE), yet SACs demonstrate adaptability provided the catalyst remains stable in the respective electrolyte.127 Future efforts integrating SACs onto tailored supports (e.g., MXenes, metal chalcogenides, or 3D carbons) hold promise for boosting Na–S and K–S kinetics, which suffer from slower kinetics and more severe polysulfide shuttling than Li–S. For instance, a recent Na–S cathode employed a Janus architecture coated with single-atom yttrium catalysts acting simultaneously on the sodium anode and the sulfur cathode. This bifunctional configuration significantly enhanced cycling stability by concurrently improving electrocatalytic polysulfide conversion and enabling reversible uniform Na deposition. Specifically, YN4 sites enabled dendritic-free Na deposition (>99% coulombic efficiency over 400 cycles), lowered charge transfer resistance (22.7 Ω), and delivered 500 mA h g−1 at 0.2 A g−1 in ∼80 mg S pouch cells under lean electrolyte (Fig. 11a–e).128 Supporting this, fundamental studies indicate that single-atom sites markedly enhance charge transfer at the Na–S cathode interface, accelerating overall reaction kinetics (Fig. 11f–h).129
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| Fig. 11 Full-cell design and descriptor-guided catalysis in Na–S batteries. (a) Schematic of Y SAs/NC-S‖Y SAs/NC-Na full cell configuration. (b) Schematic of Na plating behaviors on NC and Y SAs/NC electrodes. (c) Coulombic efficiencies of different electrodes at 1.0 mA h cm−2 deposition capacity and 1 mA cm−2 current density. (d) EIS spectra of Y SAs/NC-S‖Y SAs/NC-Na, Y SAs/NC-S‖Na, and NC-S‖Na full cells. (e) Cyclic performance of the Na–S pouch cell (6 × 6 cm2; 2.3 mg cm−2 S loading; E/S ratio, 4 μL mg−1) at 0.2 A g−1. Reproduced from ref. 128 with permission from the American Chemical Society, Copyright 2022. (f) Correlations between adsorption energy (Eds) and metal–S bond length (Lms). (g) Comparison of DFT-derived and machine-learning (gradient boosted regression, GBR)-predicted Eds values. (h) Ex situ X-ray absorption spectra of S in S@Mn1-PNC during the initial cycle. Reproduced from ref. 129 with permission from Springer Nature, Copyright 2024. (i) Relationship between the ICOHP values of Na–S bonds in Na2S and electronic structure descriptor φ (φ = eg/t2g). (j) Schematic of Fe–Nx structures with high unsaturation for sulfur redox in Na‖S batteries, based on geometric/electronic descriptors. (k) Rate performance of the Na‖S pouch cell using an Fe–N1/S cathode. Reproduced from ref. 130 with permission from Springer Nature, Copyright 2025. | ||
Complementary to experimental approaches, machine learning identifies metal–sulfur bond length as a critical descriptor for adsorption energy, aligning with DFT calculations to reveal a linear relationship between Eads and SACs. This enables rapid screening of optimal SACs (Mn–N4, Fe–N4, Rh–N4, Mg–N4, Co–N4, Mg–C1N3) within a specific bond length region favoring mild polysulfide adsorption. Building on this screening, a “single-atom charging strategy” addresses sulfur's intrinsic poor conductivity (which causes incomplete reactions and metastable products). Atomic manganese sites demonstrate enhanced electron capture/donation capability, establishing synergistic adsorption–electron transfer that selectively promotes short-chain sodium polysulfides. Concurrently, charge transfer facilitates sodium ion rearrangement via electrostatic forces, accelerating ion kinetics while improving pathway selectivity and stable product formation. These combined mechanisms collectively enhance room-temperature sodium–sulfur battery performance.
Beyond Co, coordinatively unsaturated Fe–Nx single-atom sites have proven highly effective for Na–S. A strategic sulfur host design employs unsaturated Fe–Nx sites, introducing dual activity descriptors: the geometric parameter γ (lNa–S/lFe–N) and the electronic parameter φ (eg/t2g) both correlate with the Fe–Nx unsaturation degree. Theoretical calculations establish that γ negatively correlates with sodium polysulfide adsorption strength, while φ positively correlates with Na2S decomposition capability. Consequently, Fe–N1 sites, exhibiting minimal γ and maximal φ, are identified as optimal for polysulfide behavior regulation. Experimentally, the Fe–Nx catalyst delivered 1297 mA h g−1 (77.4% sulfur utilization) at 0.1 A g−1 in a Na–S pouch cell, alongside excellent high-rate performance in a coin cell (1003 mA h g−1 at 1.675 A g−1) and prolonged cycling stability (83.5% capacity retention over 450 cycles at 3.35 A g−1, Fig. 11i–k).130
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| Fig. 12 Single-atom catalysis for polysulfide regulation in Mg/Al–S battery systems. (a) Summary of the current understanding of polysulfide behavior in Mg–S battery systems. Reproduced from ref. 131 with permission from Wiley-VCH GmbH, Copyright 2024. (b) The proposed catalytic mechanism without atomic reactors in CNT-S or with STAR@LCNC-S in Mg–S batteries. (c) The corresponding structure illustrations of different S8, MgS8, MgS6, MgS4, MgS2 and MgS on STAR@LCNC and carbon substrates. (d) The high mass loading STAR@LCNC-S electrode cycled at 0.1C. Reproduced from ref. 139 with permission from the Royal Society of Chemistry, Copyright 2024. (e) Optimized configurations of S8, Al2S18, Al2S12, Al2S6 and Al2S3 adsorption on SACo@NC. (f) Rate performance of SACo@NC/S and NC/S cathodes. Reproduced from ref. 140 with permission from Elsevier, Copyright 2022. | ||
Catalysts play a decisive role in overcoming these challenges by lowering kinetic barriers and modifying reaction pathways. A major bottleneck is the re-oxidation of solid MgS during charging, a process associated with a large overpotential. Studies confirm that adding catalysts like TiS2 to the sulfur cathode accelerates the conversion of MgS back to higher polysulfides, thereby alleviating capacity decay.133 Similarly, Co-based sulfide catalysts on MXene improve performance; for instance, a Co3S4@MXene/S composite cathode delivered 1220 mA h g−1 with good stability. Mechanistically, the Co3S4 and conductive MXene provide dual functions: chemisorbing polysulfides and catalyzing Mg2+ insertion/extraction.134
SACs for Mg–S represent an emerging but promising strategy. Given the strong polar Mg–S bonds, highly polar SAC sites (e.g., O-coordinated single atoms or fluorine-doped environments) might facilitate Mg–S bond breaking. While direct Mg–S SAC reports are currently limited, insights can be extrapolated from Li/Na systems; for example, isolated Cu–N/O single sites derived from MOFs promote conversion between short-chain polysulfides and Na2S in Na–S batteries.135 Analogously, introducing SACs with mixed N/O coordination in Mg–S cathodes could help form a more conductive MgSx intermediate layer, facilitating dissolution and reformation. Critically, the multi-electron nature of Mg–S demands catalysts capable of managing complex electron transfer. SACs with variable valence (e.g., single-atom V, Ti, or Mo) might be particularly advantageous. Supporting this, in situ XAS studies by Xu et al.136 and Zhao-Karger et al.137 confirmed that Mg–S discharge involves multi-step solid-state conversions, and that appropriate catalysts significantly reduce the activation energy of these steps. Fundamentally, SACs offer the potential to tune the surface energy and adsorption properties of MgS, promoting its formation in a more amorphous and reversible manner.
Indeed, preliminary SAC studies show significant promise for Mg–S batteries. Specifically, a carbon host decorated with isolated Fe–N–C sites significantly lowered the overpotential and delivered higher discharge capacities compared to an uncatalyzed cathode.138 Furthermore, to address polarization holistically, a “self-tandem” catalyst design was introduced, wherein one component accelerates Mg2+ desolvation at the anode and another catalyzes sulfur conversion at the cathode, collectively reducing polarization and improving overall Mg–S kinetics (Fig. 12b–d).139 Building on this concept, the STAR@LCNC modified Mg–S battery establishes a cross-linked conductive network with strong MgSx adsorption and accelerated conversion kinetics via atomic reactor promoters, enabling high-rate capability and extended lifespan across varied mass loadings. Notably, at a high sulfur loading of 4 mg cm−2, this battery delivers an initial capacity of 964 mA h g−1 (0.1C). After 50 cycles, it maintains 75.6% capacity retention with a high areal capacity of 2.92 mA h cm−2, performance unmatched in previous low/high-loading Mg–S systems.
In summary, while Mg–S batteries are currently limited by electrolyte issues, SACs represent a promising route to catalyze sulfur conversion and help realize high theoretical capacity by specifically overcoming kinetic bottlenecks. This potential extends beyond Mg–S; preliminary studies on aluminum–sulfur batteries also suggest SACs can boost sulfur conversion, hinting at the broad applicability of precise catalysis across diverse multivalent metal–sulfur chemistries (Fig. 12e and f).140
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| Fig. 13 Catalyst-driven sulfur conversion under electrolyte-constrained Li–S battery conditions. (a) Schematic of Li–S batteries with flooded, lean, and solid-state electrolytes. (b) Sulfur utilization in Li–S batteries with and without catalysts. Inset: catalytic process. Reproduced from ref. 142 with permission from Wiley-VCH GmbH, Copyright 2025. (c) Schematic of solid-state sulfur conversion confined in microporous channels. (d) Charge density difference of the Co-1000–Li2S system. (e) Mechanism of sulfur conversion in Co-catalyzed micropore channels. (f) Cycling performance of batteries with different cathodes in a carbonate-based electrolyte at low sulfur loading at 0.5C. Reproduced from ref. 147 with permission from Wiley-VCH GmbH, Copyright 2024. (g) Shift in d-band center position after hybridization state transformation. (h) Schematic of dynamic hybridization state evolution of Li2S2 on NiNC. (i) Cycling performances of S/NiNC@SSE and S/C@SSE-based all-solid-state Li–S batteries at 2C. Reproduced from ref. 148 with permission from Wiley-VCH GmbH, Copyright 2025. | ||
One strategy relying heavily on spatial configuration engineering confines sulfur within nanoporous carbon frameworks decorated with SACs, enabling short-range ion/electron transport even without liquid mediation. For instance, Yang et al. embedded sulfur within microporous carbon channels containing Co–N4 single-atom sites (Fig. 13c–f).147 In this design, sulfur directly contacts catalytic Co sites, enabling in situ “solid–solid” conversion to Li2S2/Li2S during discharge without dissolution. This approach yielded high coulombic efficiency and significantly improved capacity retention (0.016% decay per cycle over 1000 cycles) in a polymer-electrolyte Li–S battery. Mechanistically, the catalyst likely lowers the interfacial energy for Li2S formation, promoting uniform nucleation and growth instead of surface passivation. Similarly, coupling solid-state Li2S with M–N4 SACs (e.g., Ni–N4, Fe–N4) has achieved remarkable rate capability and long cycle life, affirming SACs as transformative for solid-state Li–S. A notable example: a recent study using Ni–N4 and Fe–N4 SACs significantly enhanced the conversion kinetics of Li2S2 to Li2S via reaction pathway engineering. Specifically, the elevated d-band center near EF populates antibonding orbitals, accelerating electron transfer during Li2S2 reduction. Furthermore, Ni–NC catalyzes this conversion via reversible hybridization switching: from the initial dsp2 hybridization to d2sp3 upon Li2S2 adsorption, then back to dsp2 after Li2S formation, enabling rapid catalytic cycling. Consequently, the system achieved 1506 mA h g−1 at 0.05C and 70% capacity retention over 600 cycles at 2.0C in an all-solid-state battery (Fig. 13g–i).148 Complementing this, another study utilizing Fe–N4 motifs demonstrated exceptionally rapid Li2S deposition kinetics in a comparable architecture, underscoring the efficacy of M–N4 coordination sites.45
However, in the absence of the liquid electrolyte, active sites risk poisoning by immobile sulfur species; excessively strong binding of Li2Sx on SACs can deactivate them over time.64 This necessitates designing SACs with balanced interaction strengths (a critical aspect of spatial configuration engineering) to ensure continuous catalytic turnover. Likewise, under weakly solvating electrolyte (WSE) conditions, typically formulated using fluorinated or bulky solvents or high salt concentrations to reduce polysulfide solubility, LiPSs remain largely in the solid or aggregated form, significantly slowing their reaction kinetics. While this greatly suppresses polysulfide crossover and mitigates the shuttle effect, it also makes conversion kinetics more sluggish. In such WSE-based Li–S cells, SACs become even more crucial: they must actively facilitate polysulfide transformations that would otherwise proceed through solution-mediated pathways. Accordingly, catalysts must function effectively at solid electrolyte interfaces, capturing and activating sparsely solvated polysulfide species. Design principles for SACs under WSE conditions therefore emphasize highly accessible active sites and multifunctional character, for example, single-atom sites that can both strongly adsorb polysulfides and catalyze their reduction efficiently, thereby compensating for the loss of solvent mediation. Recent kinetic studies have identified Li2S nucleation as a potential rate-limiting step in WSE systems; in particular, the direct solid-phase conversion of Li2S2 to Li2S often becomes the key bottleneck. SACs that provide nucleation templates or lower the barrier for this transformation have demonstrated improved rate performance in lean/WSE-based cells.149–151
Embedding sulfur in SAC-decorated nanoporous carbon matrices, a core spatial configuration engineering tactic, effectively creates short-range transport pathways. Beyond improving kinetics, these matrices compensate for the lack of liquid-phase mediation by providing catalytically active surfaces that mimic solution-like transport, facilitating electron and ion movement at solid–solid interfaces. They also mitigate interfacial contact issues: SAC-embedded conductive matrices bridge sulfur particles and solid electrolytes, ensuring continuous pathways.152 The emerging “catalyst as an integrator” concept highlights this advantage: coating solid electrolytes or sulfur cathodes with thin SAC-containing layers accommodates volume changes (functional coupling) while maintaining robust interfacial contact.153
Previously, improving sulfur kinetics in solid-state configurations received little emphasis. Recent studies conclusively demonstrate that heterogeneous catalysts (e.g., SACs, nanoalloys) dramatically improve sulfur utilization and rate capability. As Yang et al. conclude,142 the judicious application of catalysts in lean and solid-state setups, particularly through spatial configuration engineering and reaction pathway engineering, can “propel the practical adoption” of these high-energy designs. Future design principles for SACs in solid/lean-electrolyte Li–S will focus on ensuring ionic percolation (e.g., via hybrid ion-conductive scaffolds, spatial configuration), thermal stability (considering potential elevated operating temperatures), and multi-functionality (catalyzing sulfur reactions while potentially aiding Li plating at the anode via functional coupling). The inherent strengths of SACs, near 100% active site utilization, tunable chemistry, and adaptability, make them exceptionally well-suited for meeting these engineering needs. Ultimately, the synergy of solid electrolytes (eliminating external shuttling) and SACs (accelerating internal kinetics via spatial configuration and reaction pathway engineering) holds promise for all-solid-state Li–S batteries achieving high energy density without sacrificing power or lifespan.
Nonetheless, it is important to recognize that catalysts operate within the bounds of thermodynamics. Electrocatalysis can accelerate reaction kinetics and lower overpotentials, but it cannot overcome the fundamental free-energy landscape of the Li–S chemistry. For instance, there are intrinsic equilibrium potentials and phase stabilities (defined by ΔG) that set the theoretical limits for Li2S conversion and polysulfide formation. SACs can help the system approach these thermodynamic limits more efficiently, but they cannot shift an equilibrium beyond what thermodynamics allows. This means that even with “perfect” catalysts, certain voltage plateaus or capacity ceilings (e.g., complete utilization of sulfur or 100% Li2S reoxidation) are ultimately dictated by thermodynamic factors. As highlighted by recent phase equilibrium studies of Li–S, future catalyst design should work in concert with favorable thermodynamic pathways, stabilizing intermediate states only to the extent that it does not introduce prohibitive thermodynamic penalties. In short, precision catalysis must be cognizant of the thermodynamic boundaries of the Li–S system, ensuring that kinetic enhancements align with what is thermodynamically achievable.154
Looking ahead, we envision transformative shifts in four core aspects of Li–S research, intrinsically linked to the spatial configuration engineering, reaction pathway engineering, and functional coupling paradigm:
Equally important is the long-term stability of SACs under extended cycling. While SACs often show superior initial performance due to maximized active-site exposure, their stability is closely tied to the strength of metal–support interactions. Thermodynamically, isolated atoms are mobile and can gradually aggregate if defect sites are saturated or if harsh operating conditions (high current densities, elevated temperatures) induce atom migration. To mitigate this, strategies such as dopant engineering, strong anchoring via nitrogen/oxygen coordination, and the use of covalent organic frameworks have been employed to immobilize single atoms. Moreover, some SACs exhibit reversible coordination dynamics (e.g., M–N to M–S transitions) during cycling; when harnessed, these dynamic structural changes can sustain activity rather than cause deactivation.
Moving forward, robust validation protocols, including long-term cycling over hundreds to thousands of cycles, high-loading cathodes, and pouch-cell demonstrations, are essential to confirm stability. In addition, composite architectures that integrate SACs with conductive, volume-accommodating frameworks can buffer mechanical stress while preserving catalytic activity. By explicitly addressing scalable synthesis and cycling durability, we provide a frank perspective on what it will take to move SACs toward real-world application. Overcoming these hurdles, achieving uniform dispersion at scale, designing stable anchoring environments, and validating performance in realistic device settings will be key to unlocking the transformative potential of SACs in practical Li–S batteries.
Overall, precise catalysis with single-atom catalysts, grounded in spatial configuration engineering, reaction pathway engineering, and functional coupling, is redefining the way we approach Li–S batteries, shifting the focus from treating symptoms to proactively controlling reaction pathways. By integrating atomic-level catalyst design with intelligent regulation and cross-disciplinary innovations, we can pave the way for Li–S and related systems to achieve unprecedented performance, stability, and functionality. The insights and frameworks presented here lay the foundation for future breakthroughs, heralding a new paradigm where single atoms serve not just as passive additives, but as active, programmable agents of electrochemical transformation, an outlook holding immense promise for revolutionizing multi-electron energy storage.
Footnote |
| † These authors contributed equally. |
| This journal is © The Royal Society of Chemistry 2025 |