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Tuning cluster size down to single atoms on Pt/γ-Al2O3 catalysts via surface organometallic chemistry

Martin Cotonia, Mickaël Rivallan*a, Isabelle Clémençona, Virgile Rouchona, Anne-Lise Taleba, Julie Poulizaca, Amandine Cabiaca, Christophe Bouchya, Christophe Copéret*b and Céline Chizallet*a
aIFP Energies Nouvelles, Rond-point de L'échangeur de Solaize, BP3, 69360 Solaize, France. E-mail: mickael.rivallan@ifpen.fr; celine.chizallet@ifpen.fr
bDepartment of Chemistry and Applied Biosciences, ETH Zürich, Zürich CH-8093, Switzerland. E-mail: ccoperet@inorg.chem.ethz.ch

Received 2nd July 2025 , Accepted 22nd October 2025

First published on 23rd October 2025


Abstract

Platinum catalysts supported on γ-Al2O3 are central to a variety of applications. The conditions controlling the formation of Pt single atoms and subnanometric clusters remain elusive. The present work, based on surface organometallic chemistry (SOMC), unravels their formation under oxidative and reductive atmospheres. Following the grafting of MeCpPtMe3 as a molecular precursor to generate highly dispersed sites on alumina, the evolution upon thermal treatment under oxidative or reductive conditions is monitored by in situ FTIR, with the ultimate goal to access catalysts with different single atom-to-cluster ratios, comparing SOMC with a conventional preparation method. Under oxidative conditions, all ligands are removed to form CO2 in a multi-step process, while under reductive conditions, ligands likely decompose through hydrogenolysis/hydrogenation reactions. HAADF-STEM characterization and CO adsorption experiments reveal the presence of several states of Pt, depending on the Pt surface density and the treatment applied. Under a reductive atmosphere, the size of platinum clusters remains relatively constant and lower than 0.8 nm, regardless of the Pt surface density (0.03–0.09–0.15 Pt nm−2). Under an oxidative atmosphere, the Pt surface density is a key factor that drives the size of platinum clusters and the relative amount of single atoms, both of which are significantly different from those of a reference conventional catalyst obtained by incipient wetness impregnation of Pt(NH3)4(NO3)2. Notably, the material at 0.03 Pt nm−2 exhibits mainly Pt single atoms after calcination, while increasing Pt density favors cluster formation.


Introduction

Pt/γ-Al2O3 systems are highly versatile catalysts commonly used in various fields such as abatement of automobile emissions,1 petrochemistry,2,3 oil refining,4,5 biomass conversion,6–8 dehydrogenation of liquid organic hydrogen carriers,9,10 and, more recently, in emerging applications such as catalytic recycling of plastics.11,12 A large set of methods of platinum deposition on the alumina support has been described, e.g. impregnation,13,14 deposition–precipitation,15,16 or adsorption17,18 of platinum salts. These methods rely on the use of aqueous solutions of inorganic precursors with complex deposition mechanisms. They often lead to particle sizes that approach 1 nm even at low loadings after reduction.19

In this context, the deposition of Pt using organometallic precursors represents an alternative approach for the controlled genesis of supported Pt catalysts,20–23 possibly to reach smaller particle sizes down to single atoms, paralleling the synthesis of single-site catalysts based on early transition metals.24 Pt organometallic precursors, such as trimethyl (methylcyclopentadiene)platinum(IV) (MeCpPtMe3), are used to prepare supported catalysts by atomic layer deposition (ALD)25–29 or chemical vapor deposition (CVD).30,31 These preparation techniques allow the controlled deposition of Pt on the support but require complex synthesis setups. A convenient alternative consists of using surface organometallic chemistry (SOMC), where molecular precursors are typically reacted at low temperature and in organic solvent selectively on highly reactive surface functionalities present at the support surface.24,32 Mainly described to prepare single-site catalysts, SOMC has also been used for the preparation of supported nanoparticles to interrogate the role of interfaces and compositions in heterogeneous catalysis.33 Contrary to gas phase deposition methods such as ALD, SOMC relies on a selective stoichiometric grafting reaction, avoiding the use of a large excess of precursor and high temperature, thereby minimizing secondary reactions. Furthermore, SOMC typically generates well-defined structures,34 suitable for detailed spectroscopic characterization, establishing structure–activity relationships as single-site catalysts or as starting materials to generate active phases in heterogeneous catalysis.24

The present work explores SOMC and key parameters to prepare highly dispersed Pt sites supported on γ-Al2O3 down to Pt single atoms, starting from MeCpPtMe3. This study focuses on how platinum density influences sintering under reductive or oxidative atmospheres, aiming to prepare Pt single-atom and subnanometric cluster catalysts supported on γ-Al2O3. In situ Fourier transformed infrared (FTIR), high-angle annular dark-field scanning transmission microscopy (HAADF-STEM) and CO adsorption measurements are conducted to understand the state of Pt, showing in particular that samples prepared by SOMC significantly differ from a reference sample prepared by a conventional technique (incipient wetness impregnation (IWI) using Pt(NH3)4(NO3)2 as a precursor), for which larger clusters are formed.35–38

Results and discussion

Characterization of the grafted materials

A series of three catalysts is prepared by SOMC using Schlenk techniques under an argon atmosphere, with the following target Pt surface densities: 0.03–0.09–0.15 Pt nm−2, corresponding respectively to Pt loadings of 0.1–0.3–0.5 wt%. The alumina support prepared for this purpose exhibits a surface area of 104 m2 g−1 and a needle-like morphology (see the SI). Upon grafting, a protolysis reaction is typically expected between the reactive alumina surface hydroxyls and the M–C bond of the organometallic precursor (Scheme 1a),39 forming a M–O–Al bond and releasing methane. However, with MeCpPtMe3, no methane release is detected by 1H NMR while MeCpPtMe3 is strongly adsorbed (the grafting test procedure is given in the SI and NMR spectra are shown in Fig. S2).
image file: d5sc04893a-s1.tif
Scheme 1 Possible interaction modes of the platinum precursor with the alumina surface: (a) protolysis and grafting, (b) hydrogen bonding interaction with the MeCp ligands, and (c) dissociation of a Pt–Me bond with Lewis acid/base sites of the surface.

FTIR is next employed to monitor the surface reactions (Fig. 1). The spectrum of the dehydrated alumina displays the typical OH vibration bands of γ-Al2O3 at 3767, 3757, 3730 and 3685 cm−1, assigned to various μn–OH hydroxyl groups (n = 1–3) connected to AlIV–V–VI surface aluminum atoms.40–42 Low intensity bands at 1467, 1525 and 1600 cm−1 are also present on the support (Fig. 1b). These bands are assigned to residual carbonate species and lauric acid derivatives, remaining from the aluminum precursor and the lauric acid used for the preparation of the alumina. Such signals have already been observed in the literature when organic compounds are used for the synthesis of the support.43–46 Notably, despite the absence of methane release, the organometallic precursor remains strongly adsorbed on alumina, even after several washing steps with pentane, as evidenced by ν(C–H),47 deformation and bending modes of the MeCp ligand present in MeCpPtMe3 (Fig. 1).28,48


image file: d5sc04893a-f1.tif
Fig. 1 FTIR spectra of the MeCpPtMe3 precursor deposited at several Pt loadings (given in wt%) on γ-Al2O3 with a focus on (a) the OH and CH elongation zones (baselined corrected) and on (b) wavelength between 1000 and 2800 cm−1 (spectra are normalized by the sample mass).

Moreover, comparing the spectra of Pt impregnated alumina with the spectrum of the dehydrated alumina underlines the partial disappearance of hydroxyls at 3767 cm−1 associated with μ1 coordinated hydroxyls on AlVI sites. This is accompanied by the appearance of a broad band (3500–3600 cm−1), indicative of the interaction between adsorbed MeCpPtMe3 and adjacent OH groups, likely explaining the loss/shift of the μ1–OH–AlVI vibration at 3767 cm−1. The strong adsorption of MeCpPtMe3 evidenced by IR, along with the absence of methane formation during grafting, indicates that the adsorption of MeCpPtMe3 on alumina probably involves its interaction with hydroxyls through H-bonding and/or Lewis acid sites, as depicted in Scheme 1b and c.

In situ FTIR monitored genesis of Pt catalysts

The materials are then thermally treated under dry air or H2. With the aim of better understanding the genesis of the Pt catalyst prepared by SOMC during post-treatment via calcination or reduction, in situ FTIR studies are also conducted on the 0.1% Pt sample. The reduction conditions chosen in the in situ infrared experiment (see the SI: atmospheric pressure, with a usual temperature ramp of 2 °C min−1 from room temperature to 450 °C with a step of 2 h at 450 °C) are representative of typical calcination/reduction experiments. Considering that the samples are exposed to air before the in situ FTIR study, spectra are recorded before and after air exposure (Fig. S3). Air exposure leads to the growth of a large signal in the OH vibration area and of another one centred at 1640 cm−1, attributed to physisorbed water. Very weak signals at 2081 cm−1 and 1366 cm−1 can be assigned to CO and formates, respectively, suggesting a (weak) partial oxidation of the precursor when exposed to air.49,50 No significant change is observed below 1300 cm−1. Therefore, except for rehydration, the exposure to air has a minor impact on the sample.

The signal between 1300 and 1200 cm−1 can be deconvolved (Fig. S4 and Table 1, which summarizes the assignments of all bands observed in the 1200–2000 cm−1 range) into three peaks at 1262, 1238 and 1214 cm−1. Signals at 1262 and 1214 cm−1, already observed in Fig. 1a, are assigned to CH3 deformation and C–CH3 stretching of MeCp, respectively, while the peak at 1238 cm−1 is also associated with C–CH3 stretching of MeCp.28

Table 1 Attribution of peaks observed by FTIR in the range 1000–2000 cm−1 on the 0.1% Pt sample
Entries Peaks Attribution Ref.
1 1640 cm−1 Water 49 and 50
2 1158 cm−1 CH3 wagging of Pt–Me 28 and 48
3 1214 cm−1 C–CH3 stretching of MeCp
1238 cm−1
4 1262 cm−1 CH3 deformation
5 1600 cm−1 Carbonates and organic residues from the alumina synthesis 43 and 46
1522 cm−1
1465 cm−1


Oxidative conditions

Fig. 2 and 3 present the evolution of FTIR spectra and the thermal evolution of the main signals observed during calcination monitored in situ, respectively. Overlapping signals at 1262 cm−1 and at 1214 cm−1 are integrated together. The carbonate/bicarbonate49,51 signal (1500–1300 cm−1) is not quantified because of its non-monotonous thermal evolution due to signals of the dehydrated alumina in the same area (entry 5 Table 1).
image file: d5sc04893a-f2.tif
Fig. 2 In situ FTIR spectra of the 0.1% Pt sample during calcination.

image file: d5sc04893a-f3.tif
Fig. 3 Evolution during calcination of the 0.1% Pt sample showing the area of observed signals (*corresponds to ten times the real area integrated for easier reading; integration interval given in the legend).

The detailed evolution of the spectra is discussed in the SI. The main observations can be rationalized as follows. CO2 is formed in the first place before methane, as already observed when preparing such materials by ALD.52 Between 170 °C and 200 °C, a partial combustion of ligands to form CO2 can first be invoked (eqn (1), 150–200 °C), that may compel the precursor to be more reactive towards the surface hydroxyl groups of the support, thereby forming methane above 200 °C by protolysis (eqn (2)), or through other mechanisms; e.g. methane formation has been observed during the decomposition of MeCpPtMe3 in the gas phase in the presence of oxygen.28,47

 
image file: d5sc04893a-t1.tif(1)
 
image file: d5sc04893a-t2.tif(2)

Above 350 °C, the decrease of the signal between 1274 and 1186 cm−1 indicates the decomposition of the MeCp ligand (being mainly attributed to C–CH3 deformation) into methane (eqn (3)) and CO2 (eqn (4)). During the plateau at 450 °C, the last remaining organic moieties are combusted into CO2, as indicated by the decrease of the methane signal and the increase of the CO2 signal.

 
image file: d5sc04893a-t3.tif(3)
 
image file: d5sc04893a-t4.tif(4)

Reductive conditions

Fig. 4 shows the evolution of FTIR during the reduction, while Fig. 5 presents the integrated areas of observed signals during reduction as a function of temperature. A main difference with the treatment in an oxidative atmosphere is that no gaseous species (such as methane) are observed. Below 130 °C, pre-existing CO (Fig. 4b) and adsorbed water desorb. The ν(C–H) signal gradually decreases from room temperature to about 310 °C. The C–CH3 stretching and CH3 deformation signals slowly decrease up to 200 °C, where a much abrupt decrease starts. The slow decrease regime is accompanied by the appearance of a signal centred at 2010 cm−1 (Fig. 4b), starting from 130 °C, and reaching a maximum close to 160 °C. This signal can be assigned to adsorbed CO on platinum particles,49,53 or possibly to hydride species54–56 obtained by H2 dissociation on platinum particles. Regardless, both suggest that the reduction treatment generates clusters. The decrease of this signal above 160 °C suggests the desorption of the adsorbed CO/H2 from the clusters.
image file: d5sc04893a-f4.tif
Fig. 4 (a) In situ FTIR spectra of the 0.1% Pt sample during reduction and (b) mapping of the sample intensity as a function of temperature focused on the ν(C[double bond, length as m-dash]O) area (2100–1900 cm−1, baseline corrected).

image file: d5sc04893a-f5.tif
Fig. 5 Evolution during reduction of the 0.1% Pt sample showing the area of observed signals (*corresponds to ten times the real area integrated for easier reading).

The CH3 wagging signal (1158 cm−1) abruptly decreases between 200 and 250 °C, while the C–CH3 stretching signal does the same between 250 and 310 °C. In these temperature intervals, a new weak signal at 1272 cm−1 appears (Fig. S5b). It can be attributed to alkoxy or aryl ether groups,28,57 possibly coming from surface reactions of methyl or Cp rings with surface hydroxyls or bridging oxygen groups. Notably, such species are not observed during calcination, possibly due to an important noisy baseline in this area, hence their formation as proposed in eqn 3 cannot be excluded. Under reduction conditions (Fig. 5), the concentration of these species reaches a maximum at 280 °C. They are not completely removed at the end of the thermal treatment.

Although the absence of CO2 under reduction conditions is expected, the absence of CH4 (or other alkanes that could be formed by hydrogenolysis and hydrogenation) is more surprising. It may be proposed that such species form but cannot be detected either in the gas phase (unlike under oxidative conditions) or as adsorbed species (like under oxidative conditions), but instead transform into surface alkoxy species as indicated by the signal at 1272 cm−1.

Characterization of treated materials by HAADF-STEM

Catalysts prepared by SOMC at various Pt loadings are then characterized using non-corrected HAADF-STEM to assess the aggregation state of Pt following each treatment at 450 °C (after 2 h plateau) (Fig. 6). The materials are denoted as X% Pt (X corresponding to Pt loading). “Air” or “H2” suffixes are added to indicate the thermal treatment applied. Moreover, their properties are compared to those of a conventional catalyst at 0.1% Pt prepared by IWI starting from the Pt(NH3)4(NO3)2 precursor, subject to the same thermal treatments (air or H2) as the samples prepared by SOMC.
image file: d5sc04893a-f6.tif
Fig. 6 HAADF-STEM images obtained with a JEM-F200 microscope: (a) and (b) 0.3–0.5% Pt–Air, (c) IWI–H2 materials and (d)–(f) 0.5–0.3–0.1% Pt–H2.

All samples dominantly exhibit clusters, except the 0.1% Pt–Air and IWI–Air samples, mainly composed of single atoms. Although the observation of single atoms is possible on non-corrected microscopes (Fig. S6),58,59 the latter two samples are also characterized using aberration-corrected HR HAADF-STEM to obtain better statistics on the distributions of the smallest objects (Fig. 7). Distributions of particle sizes (Fig. S7 and 7) are obtained for each material by measuring a total of 200 objects. For the SOMC calcined materials, the average particle size is larger as the Pt loading increases. This trend is also observed for the reduced materials, but to a much lesser extent. At 0.1% Pt loading, calcination promotes a smaller particle size than reduction. In contrast, the 0.3% Pt and 0.5% Pt exhibit similar particle size regardless of the treatment applied. The 0.1% Pt samples systematically exhibit a smaller particle size distribution compared to the IWI samples (0.26 and 0.81 nm for air and H2 treatment, respectively). To gain more detailed information on the different populations, measured objects are classified based on their sizes, with the following criteria: d < 0.25 nm, 0.25 ≤ d < 0.9 nm, 0.9 nm ≤ d, attributed to single atoms, subnanometric clusters and clusters, respectively. The data are reported in Fig. 8. The comparison between Fig. 8b and c substantiates the fact that the use of two microscopes with different resolutions induces a bias in the quantification.


image file: d5sc04893a-f7.tif
Fig. 7 HR HAADF-STEM images obtained with a JEM-ARM200F microscope: 0.1% Pt–Air ((a)–(c)) and IWI–Air ((d)–(f)) samples (red arrows point single atoms and red circles indicate the presence of subnanometric clusters).

image file: d5sc04893a-f8.tif
Fig. 8 Size distribution of Pt objects characterized using a non-corrected microscope (JEM-F200) for reduced (a) and calcined (b) samples. Quantification is based on 200 objects, except for samples 0.1% Pt–Air and IWIAir, which are based on 76 and 60 objects, respectively. Since the JEM-F200 microscope is non-corrected, the quantification of the smallest objects (d < 0.25 nm) must be considered as inaccurate. (c) size distribution of Pt objects using an aberration-corrected microscope (JEM-ARM200F) for samples IWI–Air and 0.1% Pt–Air.

This analysis reveals subtle differences between the 0.3% Pt and 0.5% Pt materials depending on the treatment. Indeed, air treatment tends to favour the formation of clusters for the higher platinum surface density (Fig. 8b). Conversely, a significant population of single atoms is observed in the 0.3% Pt–Air material (6.1% of the objects), while only a few of them (1% of the objects) are found on the reduced material at the same loading (Fig. 8a). Overall, the distribution of objects in the reduced samples prepared by SOMC is almost independent of the Pt loading, whereas a strong impact of the Pt loading is noted in the calcined samples.

Additionally, significant differences can be outlined from the comparison between the 0.1% Pt and IWI materials. After calcination, the most reliable analysis, made with a JEM-ARM200F microscope, shows that both materials exhibit a majority of Pt single atoms, but in a larger proportion for 0.1% Pt–Air (90.5%) than IWI–Air (74.5%) (Fig. 8c). It can also be noted that the proportion of clusters vs. subnanometric clusters differs between the 0.1% Pt–H2 and IWI–H2 samples, with a significant presence of clusters on the IWI–H2 sample. Eventually, the influence of the thermal treatment described earlier for the SOMC materials, also holds true for the materials prepared by IWI. However, the SOMC procedure presents the particularity to favour Pt dispersion compared to the IWI one, regardless of the treatment applied.

The preparation of the IWI material enables a clear comparison between a conventional preparation method and our proposed SOMC method for preparing single platinum atoms on alumina. Other techniques reported in the literature for preparing such materials can be further discussed. First, the work of Zhang et al.60 can be highlighted, where Pt1 atoms are stabilized by utilizing a mesoporous alumina support with a platinum loading of 0.2% (corresponding to a platinum density of 0.03 Pt nm−2). While this study emphasizes the importance of support engineering for the preparation of Pt1, our single-atom SOMC material offers the flexibility to be extended to other aluminas. However, it is worth noting that Zhang et al. successfully achieve Pt1 after reduction, whereas we do not. Atomic dispersion of Pt was achieved at a high platinum loading of 0.4% (corresponding to a platinum density of 0.06 Pt nm−2) by Wang et al.,61 thanks to the doping of the support with barium. The incorporation of a hetero-element into the support undoubtedly alters the resulting interactions between alumina and platinum. Our work, in contrast, provides a material that can be directly employed to investigate these interactions, thereby offering a more rational and precise understanding of the interaction between alumina and platinum.

The relationship between our findings and site stability under reaction conditions can be further assessed. Reactions such as CO oxidation are often performed at atmospheric total pressure and at temperatures far lower than 450 °C.35 Consequently, after a calcination treatment, it is expected that the single atoms and clusters formed during the pre-treatment will remain largely unaffected by the presence of O2 under test conditions, although the influence of CO pressure (not addressed in the present study) is likely significant. Some reactions led under H2 are performed under harsher conditions than the reduction protocol reported herein, while some others are not. For example, catalytic reforming is typically operated at temperatures above 500 °C and P(H2) ∼10 bar.4 In contrast, the dehydrogenation of methylcyclohexane (as a liquid organic hydrogen carrier) to toluene is typically performed at temperatures below 300 °C and atmospheric total pressure (hence P(H2) < 1 bar).62 Thus, the stability of the catalysts synthesized by our method will strongly depend on the operating conditions selected for the catalytic reaction in question. Stronger clusterization of single atoms and formation of nanoparticles from clusters are to be expected if severe reaction conditions are chosen. However, it is worth noting that this behaviour is also anticipated for samples obtained through conventional methods.

Characterization of treated materials by CO adsorption monitored by IR

CO adsorption experiments are next conducted on all treated materials (Fig. 9). The calcined samples exhibit a weak signal at 2116 cm−1, whose intensity increases with platinum loading, except for IWI–Air with a red-shifted signal at 2101 cm−1.
image file: d5sc04893a-f9.tif
Fig. 9 FTIR spectra after CO adsorption on: (a) Pt–Air samples, (b) Pt–H2 samples, (c) 0.1% Pt–Air compared to IWI–Air, and (d) 0.1% Pt– H2 compared to IWI–H2.

According to previous experimental and density functional theory investigations,49 CO adsorbed on oxide Pt13 subnanometric clusters vibrates near 2100 cm−1. For CO adsorbed on oxide platinum single atoms, the signal is expected between 2094 and 2124 cm−1, depending on the specific environment of the single atom. Notably, a signal at 2119 cm−1 has been computed for CO linearly adsorbed on platinum on a Pt1O2 species. Thus, it is challenging to distinguish between signals from CO adsorbed on oxide clusters and those on oxide single atoms. This is consistent with the observation that, for all calcined SOMC materials, the signals are centred at 2116 cm−1.

Moreover, signals associated with partially oxidized clusters are linked to a shoulder around 2090–2070 cm−1 based on experimental data found in the literature.35 Considering the information provided by the STEM analysis, and the evolution of the IR intensity of the CO stretching band as a function of the platinum loading, only in the case of the 0.1% Pt–Air and IWI–Air samples this band can be attributed to platinum single atoms, with detectable differences in the environments of those single atoms from one catalyst to the other. For the two other calcined materials, the 2116 cm−1 signal most likely corresponds to CO linearly adsorbed on platinum oxide clusters.

Regarding the reduced materials, the spectra display peaks corresponding to CO linearly adsorbed on steps and low-coordinated sites of reduced platinum subnanometric clusters (∼2070 cm−1), on terrace (∼2090 cm−1) of Pt nanoparticles and multi-coordinated CO (∼1840 cm−1),50–53 with many more defined weak peaks for the IWI–H2 sample. Moreover, slight differences can be observed depending on the Pt density for the SOMC materials. Firstly, the most intense signal appears at 2067 cm−1 for the 0.3% Pt–H2 and 0.1% Pt–H2 samples, whereas it shifts to 2074 cm−1 for the 0.5% Pt–H2 sample. This shift aligns with previous observation of an increase in the frequency of the linearly adsorbed CO with particle size,53 consistent with stronger dipole–dipole coupling of CO molecules on larger particles. Secondly, the shoulder associated with terrace sites at 2090 cm−1 is clearly observed only for the 0.3% Pt–H2 sample.

To explain these unexpected observations, CO adsorption experiments with a small addition of CO dose are conducted to detect any signals that may be hidden by the main peaks due to high CO coverage (Fig. S9). These experiments reveal the presence of signals corresponding to terrace sites at 2095 cm−1 also in the spectrum of the 0.5% Pt–H2 sample and highlight a growing large band (∼1845 cm−1) under the numerous peaks for the IWI–H2 sample underlining the presence of bridged CO. Comparing the reduced 0.1% Pt–H2 and IWI–H2 samples, the shape of the peaks is different, with a wider band for IWI–H2 centred around 2050 cm−1. Since a larger proportion of clusters is observed on this material, this broader signal is likely due to CO linearly adsorbed on steps of Pt clusters.63

One may anticipate consequences for the catalytic properties of these systems. The shift in CO frequency observed for these SACs may indicate a distinct behavior in the catalytic oxidation of CO to CO2. While on conventional materials, clusters are active for the catalytic oxidation of CO to CO2 and single atoms are not,35 the infrared CO signal shifts measured herein for the SOMC materials suggest alternative adsorption sites that may exhibit unique catalytic properties.

Conclusion

Using surface organometallic chemistry with the MeCpPtMe3 organometallic precursor, the preparation of highly dispersed platinum catalysts supported on a needle-like γ-Al2O3 is achieved, which exhibits different particle size distributions and smaller subnanometric cluster sizes with respect to a sample obtained by the conventional incipient wetness impregnation synthesis method. MeCpPtMe3 is shown to be strongly adsorbed but not grafted by protolysis after the deposition procedure employed. Only in the course of further calcination, methane is detected, which may be formed by protolysis with surface hydroxyl groups or other mechanisms. In light of in situ infrared experiments, decomposition pathways of the ligands are proposed to explain the formation of platinum catalysts under oxidative and reductive atmospheres. Methane and CO2 are detected along calcination, but not under reduction conditions. In the latter case, observations from FTIR are compatible with the formation of Pt clusters.

Notably, a material presenting mainly platinum single atoms on its surface is obtained at 0.1% platinum loading using SOMC. This sharply contrasts with what is observed in a reference sample prepared by incipient wetness impregnation of Pt(NH3)4(NO3)2, revealing a larger proportion of Pt single atoms when SOMC is used. Noteworthy, both oxidative atmosphere and low platinum densities are needed to prepare single Pt atoms on alumina. Characterization of reduced materials by microscopy and CO adsorption shows similar particle size, lower than 0.8 nm, regardless of platinum density, when materials are prepared by SOMC. While the size distribution obtained after calcination is strongly dependent on the loading, Pt density appears to have minimal influence on particle size under reductive conditions.

Overall, the use of controlled conditions, including at the deposition step, here using SOMC (organometallic precursor in the absence of water), favours the formation of single atoms or smaller particles (clusters) on alumina. This highlights new perspectives in tuning the catalytic properties of Pt/γ-Al2O3 catalysts from the proper selection of synthesis methods.

Author contributions

MC: investigation, formal analysis, writing – original draft, writing – review & editing; MR and VR: formal analysis, supervision, writing – review & editing; IC, ALT, and JP: investigation; AC, CB, ChC, and CCh: conceptualization, formal analysis, supervision, writing – review & editing.

Conflicts of interest

There are no conflicts to declare.

Data availability

The data supporting this article have been included as part of the supplementary information (SI). Supplementary information: experimental section, characterization of needle alumina by TEM, XRD and BET, additional FTIR and microscopy data. See DOI: https://doi.org/10.1039/d5sc04893a.

Acknowledgements

Domenico Gioffrè (ETH Zürich), Juan Manuel Asensio Revert and Audrey Marty (IFPEN) are acknowledged for advice regarding the grafting procedure. Monique Prigent and Raquel Martinez Franco (IFPEN) are acknowledged for advice regarding the alumina synthesis. The team of the CLYM based in St Etienne is acknowledged for HR-HAADF STEM access.

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