Open Access Article
Xiangzhe Lina,
Junlin Wanga,
Xu Tangb,
Manru Yangc,
Nairong Chen
c,
Feng Li*c and
Fengxiang Zhang
*b
aLeicester International Institute, Dalian University of Technology, Dalian 124221, China. E-mail: linxiangzhe25fz@163.com
bSchool of Chemical Engineering, Ocean and Life Sciences (State Key Laboratory of Fine Chemicals), Dalian University of Technology, Dalian 124221, China. E-mail: zhangfx@dlut.edu.cn
cCollege of Material Engineering, Fujian Agriculture and Forestry University, Fuzhou, 350002, China. E-mail: fengli@fafu.edu.cn
First published on 27th October 2025
The safety risks of liquid electrolyte leakage in conventional batteries have prompted intensive research on solid electrolytes for enhanced safety and energy density. Here, we report a novel PVDF gel electrolyte (GE) by incorporating 2,5-dimercapto-1,3,4-thiadiazole (DMcT). By virtue of the active thiol groups (S–H), DMcT can function as a difunctional mediator to suppress the shuttle effect and accelerate the redox kinetics of Li–S batteries, thereby enabling boosted rate performances and enhanced cycling stability of Li–S batteries. At 1C, the Li–S battery retains 180.5 mA h g−1, outperforming control cells. At 0.5C, it exhibits an ultralow decay rate (0.13% per cycle) with 99% coulombic efficiency. This work presents a novel strategy to address the shuttle effect and improve the rate performance in gel electrolyte Li–S batteries, paving the way for safer high-energy battery systems.
GEs based on poly (vinylidene fluoride) (PVDF) have gained considerable attention in Li–S batteries due to their excellent chemical stability, mechanical strength, and processability. However, PVDF-based GEs exhibit low ionic conductivity and weak polysulfide blocking capability, as imposed by their highly crystalline network and the lack of interacting sites with LiPSs. To address these issues, several strategies have been proposed for improving the electrochemical performances of PVDF GE-assembled Li–S batteries. For example, poly (vinylidene fluoride difluoro-hexafluoropropylene) (PVDF-HFP), a copolymer of PVDF, is designed to lower the crystallinity for higher LE absorption and Li+ migration, thereby enhancing the ionic conductivity. Meanwhile, the decreased crystallinity leads to low mechanical strength that is inadequate to restrict the growth of Li dendrites and polysulfide shuttling. Hence, organic polysulfide polymer (PSPEG17) and inorganic nanofillers (e.g., Ti32O16,18 Li1.5Al0.5Ti1.5(PO4)3)19 have been blended into the PVDF system to inhibit the shuttle effect, restrict the growth of lithium dendrites, and increase the ionic conductivity, but they either require complex preparation or fail to be applied at high current densities due to the low redox kinetics. To sum up, despite great efforts, developing PVDF GEs with remarkable mechanical robustness, excellent ionic conductivity, reduced shuttle effect, and enhanced redox kinetics for the application of Li–S batteries remains a significant challenge.
Herein, 2,5-dimercapto-1,3,4-thiadiazole (DMcT), a heterocyclic compound with two reactive thiol groups (-SH), is incorporated to reduce the crystallinity of PVDF for enhanced ionic conductivity while improving the mechanical properties of PVDF GE for structural stability. More notably, DMcT can serve as a difunctional mediator in PVDF GE. On the one hand, DMcT functions as an absorbing mediator that facilitates the adsorption of polysulfides to suppress the shuttle effect by virtue of its –SH groups. On the other hand, DMcT acts as a redox mediator that lowers activation energy for higher redox kinetics. Owing to the efficacy of DMcT, the Li–S batteries assembled with PVDF-DMcT have been demonstrated to display excellent rate performance that retains a specific capacity of 180.5 mA h g−1 at 1C, as well as long-cycle stability with an ultra-low-capacity decay rate of 0.13% per cycle and a high coulombic efficiency of 99.5% after 300 cycles. This strategy offers a feasible way to establish high-performance electrolytes for Li–S batteries.
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VDME = 1
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1) for 12 h to finally obtain PVDF-DMcT GE (0.130 mm thickness). The pure PVDF GE was also prepared under the same conditions for comparison.
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1 and heated at 155 °C for 12 h in a vacuum box to obtain the carbon sulfur composite (BP2000/S). Then, BP2000/S, super P, and PVDF were mixed with a mass ratio of 7
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2
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1 and dispersed in the N-methyl pyrrolidone (NMP) solvent to prepare the cathode slurry. The fabricated slurries were coated onto an aluminum foil, and the dried aluminum foil was cut into discs with a diameter of 12 mm to obtain a cathode electrode. The average sulfur loading of the sulfur electrode is approximately 1.5 mg cm−2. The obtained carbon/sulfur cathode electrode, gel electrolyte, and lithium anode electrode were assembled into a CR2016 button battery in a glove box filled with argon. Before the battery test, it was kept in a 30 °C incubator for 8 h.
The liquid absorption rate (η) is the amount of liquid electrolyte absorbed by the GE membrane at room temperature. First, the GE film was weighed (marked as m0), placed in the liquid electrolyte for 2 h, wiped with paper and weighed again (marked as m1). The liquid absorption rate (η) of the GE membrane is calculated according to formula (1):
![]() | (1) |
The tensile strength and elongation at break of PVDF and PVDF-DMcT films after absorbing the liquid electrolyte were measured using an electromechanical Universal Testing Machine (ETM) 102A.
| Ip = (2.69 × 105)1.5nSDLi+0.5CLiv0.5 | (2) |
The Li+ transference number (tLi+) can be calculated according to eqn (3):
![]() | (3) |
Electrochemical impedance spectroscopy (EIS) tests of the assembled coin cells were performed in an electrochemical workstation (CEI760E). Taking the open circuit voltage as the starting voltage, the measured frequency range is 0.01–105 Hz, and the amplitude is 5 mV. The rate and cycle performance test of the assembled coin cells was conducted in a Land CT3001A system. After standing for 6–8 h, the assembled conventional Li–S battery was tested at different current densities (1C = 1675 mA h g−1) in the voltage range of 1.7–2.8 V, and the charge–discharge cycle was tested at constant current density.
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| Fig. 1 (a) Structural design of PVDF-DMcT GE in Li–S batteries. (b) FTIR spectra of DMcT, PVDF, and the PVDF-DMcT composite. SEM images of the (c) PVDF and (d) PVDF-DMcT samples. | ||
In addition to facilitating Li+ transport, DMcT also plays a critical role in enhancing the polysulfide adsorption of PVDF GE. As revealed in Fig. 2a, compared to the Li2S6 solution containing PVDF, the Li2S6 solution containing PVDF-DMcT showcases significantly lighter color after setting for 12 h, suggesting the effective polysulfide adsorption derived from DMcT. This finding is in accordance with the results of the UV-vis spectra of PVDF-DMcT, which show the significant decrease of Li2S6 peaks at 260–280 nm with an extended setting time. XPS measurements further indicate the polysulfide adsorption capability of DMcT, as evidenced by the existence of the characteristic terminal S (161.6/161.9 eV) and bridging S (162.9/163.8 eV) peaks (Fig. 2b) presented in the S 2p spectra, and the decreased intensity of Li2S6 peaks (54.3 and 55.2 eV) shown in the Li 1 s spectra (Fig. 2c and d). The ability of DMcT to effectively absorb the polysulfide discloses the potential of PVDF-DMcT GE on mitigating the shuttle effect in Li–S batteries.
The effectiveness of DMcT on improving the redox kinetics of Li–S batteries is also confirmed by CV tests at different scan rates. As displayed in Fig. 3e and f, the Li–S battery with PVDF-DMcT GE exhibits a smaller redox peak shift compared to that with PVDF GE, indicating higher reversibility and less polarization. Additionally, the Li–S battery with PVDF-DMcT GE appears to be a reversible redox couple at 2.62/2.73 V (Fig. 3f). The reduction peak at 2.62 V may correspond to the process of S radicals formed by the cleavage of S–H bonds in DMcT. Also, the oxidation peak at 2.73 V may be associated with the formation of DMcT and S element during the process of removing lithium from DMcT LiSn (4 ≤ n ≤ 8).22 The mass transfer behavior and reversibility of PVDF-DMcT GE are further investigated by plotting the peak current density (Ip) of cathodic reactions as a function of the square root of the scan rate (v0.5) (Fig. 3g, h, S5a and b). In PVDF-DMcT GE, the slopes of the linear variation of Ip with respect to v0.5 during the oxidation and reduction processes are higher than those of PVDF GE. Based on eqn (2) (electron transfer number of oxidation peak nO = 2, electron transfer number of reduction peak 1 nR1 = 0.5, electron transfer number of reduction peak 2 nR2 = 1.5, electrode area S = 1.13 cm2, and lithium-ion concentration 10−3 mol mL−1), the lithium-ion diffusion coefficients (DLi+) for PVDF-DMcT and PVDF were calculated as 2.11 × 10−9 cm2 s−1 and 5.10 × 10−10 cm2 s−1, respectively, at the oxidation peak. The lithium-ion diffusion coefficients (DLi+) for PVDF-DMcT and PVDF were calculated as 1.13 × 10−7 cm2 s−1 and 6.10 × 10−9 cm2 s−1, respectively, at reduction peak 1. The lithium-ion diffusion coefficients (DLi+) for PVDF-DMcT and PVDF were calculated as 2.55 × 10−9 cm2 s−1 and 5.27 × 10−10 cm2 s−1, respectively, at reduction peak 2. This observation implies the enhanced Li+ diffusion coefficient, which is attributed to the reduced crystallinity of PVDF for more transport channels and the catalytic effect derived from DMcT for lower activation energy. Additionally, the electrochemical impedance spectroscopy (EIS) curve shows that the PVDF-DMcT-based Li–S battery exhibits lower charge transfer resistance (Rct) and Li+ diffusion resistance (Zw) than PVDF, further indicating that DMcT improves both electron transfer kinetics and ion transport capabilities (Fig. 3i). Rct values of PVDF and PVDF-DMcT are 101.2 Ohm and 85.1 Ohm, respectively. The above results successfully demonstrate that DMcT can not only act as an absorbing mediator to effectively confine polysulfides but also serve as a redox mediator to lower reaction energy barriers and accelerate Li2S conversion kinetics.
The superiority of PVDF-DMcT GE is further demonstrated by the rate performance test. As presented in Fig. 4a and S6, the battery with PVDF-20%DMcT GE exhibits a higher specific capacity, especially at high current densities (retaining 180.5 mA h g−1 at 1C). Upon restoration of the current density to 0.1C, the specific capacity recovers to 444.5 mA h g−1, underscoring its high-current durability and reversibility. Additionally, the charge/discharge features of the battery with PVDF GE nearly disappear as the current density increases to 1C (Fig. 4b and c). In contrast, the battery with PVDF-DMcT GE maintains distinct charge/discharge plateaus even at 1C, and more notably, appears to be a prolonged charge plateau at 2.63 V (98.9 mA h g−1), corresponding to the peak current at 2.62 V presented in Fig. 3f. These may result from the –SH groups of DMcT that generate stable Li2Sn-DMcT complexes via S–H cleavage and S–S recombination.
As shown in Fig. 4d, the polarization of the Li–S battery with PVDF-DMcT GE at 0.1C is 196.9 mV, significantly lower than that of the one with PVDF GE (346 mV). This observation indicates that DMcT reduces internal resistance and enhances sulfur utilization, attributed to its increase in ionic conductivity and catalytic activity at LiPSs. The effect of DMcT on promoting sulfur conversion is further confirmed by the higher QL/QH ratio in PVDF-DMcT (Fig. 4e), where QH and QL represent the kinetic energies for S8 → Li2S4 and Li2S4 → Li2S reactions, respectively. Also, cycling tests are conducted to further assess the stability of PVDF-DMcT GE. As presented in Fig. 4f, after 300 cycles, the battery with PVDF-DMcT GE retains 59.8% capacity (137.5 mA h g−1) at 0.5C, outperforming the one with PVDF (53.4% retention, 52.4 mA h g−1). The electrolyte exhibits an ultralow decay rate (0.13% per cycle) and high Coulomb efficiency (∼99.5%). As can be seen in Fig. S7a and b, compared to the PVDF cell, the PVDF-DMcT GPE cell shows a lower overpotential between the charging and discharging processes. This is because the addition of DMcT reduces the crystallinity of PVDF. In addition, the thickness of different PVDF-DMcT GE materials also has a certain impact on the electrochemical performance. During the 50 cycles at 0.1C (Fig. S8), the PVDF-DMcT cell with a thickness of 0.130 mm has the highest discharge specific capacity (813.8 mA h g−1). After 50 cycles, it retains a specific capacity of 619.9 mA h g−1, which is much higher than that of the cells with thicknesses of 0.100 mm and 0.160 mm. Moreover, the lithium ion transference of PVDF-DMcT at different thicknesses (Fig. S9) can be calculated using eqn (3). The tLi+ of cells with the thicknesses of 0.100 mm, 0.130 mm and 0.160 mm are 0.75, 0.84 and 0.74, respectively. This indicates the best ionic conductivity at 0.130 mm PVDF-DMcT GPs. Therefore, all the tests in the present work were conducted using 0.130 mm PVDF-DMcT.
For comparison, the lithium-sulfur gel battery fabricated by Mashekova et al. with a low sulfur loading (0.5 mg cm−2) exhibited excellent rate performance.23 In the present work, due to the higher sulfur loading (1.5 mg cm−2), the rate performance is inferior to that reported by Aiym Mashekova et al. However, in terms of long cycle numbers (300 cycles) at a high current (0.5C) and electrochemical impedance, the present work has a significant advantage. Similarly, in the performance test of the PVDF-Based lithium-sulfur battery conducted by Castillo et al.,24 the electrochemical performance at 0.1C button cell in the first cycle was lower than 700 mA h g−1, which was less than that obtained in the present work (779.6 mA h g−1). Besides this, the capacity retention rate over 20 cycles (less than 50%) is lower than the capacity retention rate of 59.8% achieved in the 300-cycle test described in this work. Moreover, the present work has achieved high performances under high current densities (0.5C and 1C). In addition, compared with the works of Jeong Mu Heo et al.,25 Mingjia Lu et al.,26 Tzu-Ching Chan et al.27 and Rui Li et al.,28 in terms of the long cycle performance of the PVDF-based gel electrolyte in lithium-sulfur batteries, the number of long cycles is 100, 200, 100, and 150, respectively. All of these are far less than the 300-cycle high-rate (0.5C) cycle tested in this work. Collectively, DMcT allows the PVDF GE to significantly suppress polysulfide shuttling, enhance ionic conductivity, and impart electrochemical stability.
Based on the above experimental results, it can be concluded that DMcT functions as a difunctional mediator to suppress the shuttle effect and accelerate the redox kinetics of Li–S batteries. This efficacy stems from the –SH groups in DMcT, which can absorb soluble polysulfides (4 ≤ n ≤ 8) to form stable Li2Sn-DMcT complexes through S–H bond cleavage and recombination. As illustrated in Fig. 5g, the –SH groups of DMcT undergo cleavage to generate free radicals during the discharge process. The polysulfides (Li2Sn, n = 4–8) generated by the cathodic reaction can activate S radicals in DMcT and form the DMcT-LiSn complex. This complex will undergo chain shortening to produce DMcT-LiS, and then DMcT-LiS goes through S–S bond cleavage to regenerate DMcT. This process also promotes the conversion of Li2Sn to Li2S. Such a reversible reaction allows PVDF-DMcT GE to effectively inhibit polysulfide diffusion, catalyse lithium-ion transference, and improve ion conductivity, collectively driving the superior electrochemical performances of Li–S batteries.
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