Li Lia,
Yu-Fan Rena,
Chang-Wang Shaob,
Long-Yu Zhang*ac,
Xian-Yong Wei*d and
Xing-Shun Cong*a
aCollege of Chemistry, Chemical Engineering and Material Science, Zaozhuang University, Zaozhuang 277160, Shandong, China
bShandong Goldencell Electronics Technology Co., Ltd, Zaozhuang 277800, Shandong, China
cState Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum (East China), Qingdao, 266580, Shandong, China
dYili Key Laboratory of Chemistry and Chemical Engineering on Heavy Carbon Resources, Yili Normal University, Yining 835000, Xinjiang, China
First published on 25th September 2025
A magnetic solid acid, TFMSA/CNOFW, was prepared by impregnating trifluoromethanesulfonic acid (TFMSA) into a calcined nickel–organic framework (CNOFW) at room temperature. The extraction residue (ER) of Shaerhu subbituminous coal (SSBC) obtained by ultrasonic extraction with an isometric carbon disulfide/acetone mixed solvent was subjected to non-catalytic hydroconversion (NCHC) and catalytic hydroconversion (CHC) over the TFMSA/CNOFW in n-hexane at 300 °C for 4 h. The soluble portions from NCHC (SPNCHC) and CHC (SPCHC) were analyzed using a gas chromatograph/mass spectrometer. Results suggest that, compared with SPNCHC, the introduction of the TFMSA/CNOFW dramatically improved the yield of SPCHC (from 14.1% to 35.8%). Furthermore, arenes and oxygen-containing compounds were predominant in SPCHC without cyclanes, indicating that the TFMSA/CNOFW efficiently promoted the cleavage of the CH–O– bridge bonds in SSBC without hydrogenation of aromatic rings. The TFMSA/CNOFW can facilitate the transfer of mobile H+ from heterolytic H2 to the oxygen atom on the
CH–O– bridged bonds in SSBC or the substituents of the aromatic rings connected by bridge chains, leading to breakage of the bridged bonds. Such a mechanism was demonstrated by the CHC of 2-(benzyloxy)naphthalene.
Direct coal liquefaction (DCL) is an available option for converting coal directly into soluble portions and value-added chemicals.8,9 At the same time, high temperature and hydrogen pressure make DCL economically inefficient, which increases the generation of gaseous products and coke. Catalytic hydroconversion of subbituminous coals offers opportunities to obtain a high yield of soluble portions owing to the fact that the probe catalyst can mitigate harsh reaction conditions and enhance DCL efficiency. Both catalysts and active hydrogen species play important roles in this process. Previous studies have indicated that noble metal catalysts (e.g., Pd, Ru, and Pt) exhibit exceptional activity in the catalytic hydrogenation of aromatic rings (ARs). However, their industrial application is limited by prohibitive costs and carbon deposition. In comparison, non-noble metal catalysts, particularly nickel-based catalysts, have been favored as promising non-noble metal catalysts for their high degree of hydrodeoxygenation and cost-effectiveness. Solid acids have received great attention from researchers because of their relatively high catalytic activity, low corrosivity, and eco-friendly properties. A survey of the literature revealed that solid acid catalysts effectively promote coal depolymerization to afford soluble components with relatively high yields.10,11 Furthermore, solid acids have exhibited high activity in the hydrocracking of subbituminous coal extraction residue.12 Hence, it is meaningful to study the catalytic hydrocracking of SSBC for producing soluble fractions over nickel-based solid acid catalysts.
Solid superacids have drawn the attention of many researchers for their ability to catalyze the cleavage of the bridged bonds in coal more efficiently under mild conditions.13,14 Although conventional solid acids, such as zeolites, amberlyst, and other supported acids, are widely used in catalytic conversion, they are often limited by insufficient acid, the complexity of the products and inefficient catalyst recovery. To overcome these limitations, trifluoromethanesulfonic acid (TFMSA), a strong organic acid, can be impregnated into a suitable support, such as activated carbon, attapulgite powder, zirconia, or zeolite 5A, to prepare a high-activity, solid super-acid catalyst.15–18 The calcined nickel–organic framework (CNOFW), which was prepared by the pyrolysis of a nickel–organic framework (NOFW) as a support, would be superior to the abovementioned supports due to Ni's ability to enhance the adsorption of the benzene ring onto the substrate. The free H+ released from TFMSA plays an essential role in the cleavage of the bridge bonds and side-chains in middle- and low-ranked coal, significantly increasing their yield of soluble portions. This catalytic structure combines exceptional acidity with the practical advantages of magnetic separation, enabling the selective cleavage of the C–O bridge bonds within the macromolecular structure of the low-rank coal. This unique design offers a tailored platform for facilitating the conversion of aromatics.
The stability and reusability of catalysts play a crucial role in determining their practical utility. Doping strategies have been demonstrated as effective approaches for enhancing the stability of catalysts.19–21 Herein, TFMSA/CNOFW was prepared via the impregnation of TFMSA into CNOFW and subsequently employed for the CHC of ER from SSBC. In comparison to other solid acid catalysts, TFMSA/CNOFW can be efficiently separated under the influence of an external magnetic field. This characteristic is of paramount importance for the catalyst's reusability. A comparative analysis of the yields and molecular compositions of the soluble products obtained from NCHC and CHC over TFMSA/CNOFW was conducted.
As exhibited in Fig. 2a and b, NOFW and CNOFW-T exhibit microporous–mesoporous composite structures. Compared with NOFW, the SSA of CNOFW-T decreased because the precursor of the NOFW skeleton structure gradually collapsed. With increasing pyrolysis temperature, the SSA of CNOFW increased, indicating that a high pyrolysis temperature is favorable for forming new pores.23 However, when the temperature increased to 700 °C, the SSA decreased sharply due to sintering of the CNOFW. Interestingly, CNOFW-600 possesses the most enormous SSA and pore volume (Table S2). Furthermore, CNOFW-600 has a lower adsorption capacity and a more obvious hysteresis loop, indicating that it has more mesopores than CNOFW, which may be due to the overall dimensional shrinkage of CNOFW and the solidification properties of the carbonized products.24 Impregnating TFMSA into CNOFW decreased the SSA from 145.1 to 97.8 m2 g−1, but significantly enlarged the APD from 1.5 nm to 3.1 nm, further suggesting a strong corrosive effect on CNOFW. In addition, TFMSA/CNOFW exhibits micropore and mesopore bimodal structures based on its pore size distributions. Among them, the tiny pores serve as anchoring sites for the nickel nanoparticles (NNPs). In contrast, the large pore network facilitates hydrocracking of macromolecules and enables rapid diffusion of reactants and products, thereby enhancing the catalyst's activity.25
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Fig. 2 (a) N2 adsorption/desorption isotherms, (b) pore size distribution curves and (c) XRD patterns of the samples, (d–f) XPS of the TFMSA/CNOFW. |
As displayed in Fig. 2c, the pronounced characteristic diffraction peaks (CDPs) of NOFW can be well indexed to the previous literature,26 indicating that NOFW was well-developed and successfully prepared. Compared with NOFW, all the CDPs in CNOFW-T are different from those in NOFW, suggesting complete collapse of the NOFW skeleton during calcination and the formation of Ni nanoparticles with a face-centered cubic crystal structure. Notably, the crystallinity increased with increasing pyrolysis temperature, suggesting that elevated temperatures promote the growth of the NNPs. The CDPs of around 17.2°, attributed to TFMSA, confirm the loading of TFMSA onto CNOFW. Moreover, TFMSA disrupted the ordering of the crystal structures, resulting in weakening of the crystal structure of CNOFW.
Fig. S1 and Table S3 illustrate the elements, Ni, C, and O on the surface of CNOFW-T. With increasing pyrolysis temperature, the atomic abundance of Ni increased and reached its maximum (3.9%) at 600 °C. As shown in Fig. 2d–f, the Ni 2p and F 1s associated peaks appear to be around 848–884 eV and 695–683 eV, respectively, according to XPS. The atomic abundance of the elements Ni, F, C, S and O on the surface of TFMSA/CNOFW is 3.5, 3.4, 79.0, 4.9 and 9.2%, respectively (Table S4). In the spectrum of Ni 2p3/2, the binding energy of 852.8 eV corresponds to Ni0, while the peaks at 856.4 eV and 873.7 eV were assigned to Ni2+ species, consistent with the facile oxidation of Ni upon exposure to air. From Fig. 2f, the O 1s peaks with the binding energies of 688.3 and 689.2 eV confirmed the existence of the F–C and F–O bonds.27 These results further confirmed the successful loading of TFMSA onto the CNOFW surface, indicating a strong interfacial interaction between the two components.
As shown in Fig. 3, the light-green, powdered NOFW exhibits a sheet-like structure with a smooth surface, while CNOFW shows a vesicular structure with pancake-like stacking and a fluffy, rough and fibrous texture. The metal–organic skeleton structure collapsed during the high calcination temperatures, and the active metal components were confined inside the fibrous structure, which hindered the aggregation of the NNPs. After loading TFMSA, the approximately hexagonal structure remained unchanged, and the fiber-like aggregates on the surface disappeared in favor of folds. The NNPs and the exposed surface crystal facets of the catalyst were further confirmed by HRTEM. The NNPs were evenly dispersed on the surface of CNOFW, with an average diameter between 13 and 17 nm without apparent aggregation. Furthermore, noticeable lattice fringes attributed to Ni and NiO were also clearly observed in HRTEM.
As Fig. 4 illustrates that the magnetization curve of TFMSA/CNOFW exhibits a characteristic hysteresis loop that passes through the central origin, demonstrating its super-paramagnetic behavior with negligible remanence and coercivity.28 The saturation magnetization of TFMSA/CNOFW decreased to 10.6 emu g−1 compared with that of CNOFW (34.4 emu g−1). Although the magnetic properties decreased, the magnetic catalyst was still able to achieve rapid separation with the reaction substrate by applying an external magnetic field.
Fig. 5a illustrates that there are free acidic sites on the surface of CNOFW and four distinct NH3 desorption peaks at 160.3 °C, 269.5 °C, 465.4 °C, and 640.1 °C that were assigned to weak, middle, and strong acid sites in TFMSA/CNOFW. The introduction of TFMSA produced strong acid sites, resulting in higher activity for donating mobile H+.29 As shown in Fig. 5b, the bands around 1455 cm−1 and 1540 cm−1 are attributed to pyridine adsorbed onto the Lewis and Brønsted acid sites, respectively, whereas the band at 1490 cm−1 was attributable to the combined contribution of both acidic species.30 These results further confirmed that TFMSA was successfully loaded onto CNOFW.
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Fig. 5 (a) TPD of NH3, (b) PyIR spectra, (c)TPR of H2 and (d) FTIR spectra of the CNOFW and TFMSA/CNOFW. In situ DRIFTS of (e) the TFMSA/CNOFW and (f) CNOFW adsorption of CO at 35 °C. |
Fig. 5c demonstrates that there is a H2 consumption peak around 522.1 °C in CNOFW, which is ascribed to the reduction of the bulk Ni2+ species with a strong interaction with the carbon matrix. In comparison, the narrow peak around 438.4 °C in TFMSA/CNOFW is attributed to the reduction of the products formed by the interaction of the Ni2+ species and TFMSA. After loading TFMSA, the interaction between CNOFW and NiO was weakened due to the interaction of particulate NiO with TFMSA, resulting in a shift of the reduction peak to a low temperature. As shown in Fig. 5d, the characteristic peak around 3520 cm−1 is assigned to the stretching vibration of the –OH group. Only four characteristic peaks appeared in TFMSA/CNOFW. Among these peaks, the prominent characteristic peaks observed around 1245 and 1182 cm−1 likely correspond to the symmetric and asymmetric stretching vibrations of the SO bond, respectively. In comparison, the stretching vibrations attributed to the C–F and C–S bonds were observed around 1028 and 629 cm−1, respectively. Furthermore, the peak observed at 585 cm−1 corresponds to the Ni–O stretching vibration.31 These results further imply that TFMSA was successfully loaded into CNOFW, and there is an interaction between CNOFW and TFMSA.
Fig. 5e and f clearly illustrates that TFMSA/CNOFW exhibits a preferential adsorption of O atoms. This phenomenon can be attributed to the enhanced acidity resulting from the addition of TFMSA. Furthermore, the strong adsorption of the O atoms is advantageous as it helps to suppress their over-hydrogenation.
As Fig. 6 demonstrates, TFMSA/CNOFW was able to heterogeneously split H⋯H obtained from the activated H2 into mobile H+ and catalyst surface-immobilized H−. The mobile H+ preferentially attacked the electronegative oxygen atom in BON, forming protonated BON. The benzyl cation, produced by hydrocracking of protonated BON, was further combined with H− fixed on the surface of TFMSA/CNOFW to yield toluene, as the primary reaction. The trace side-reactions proceed in the following ways: (I) 1-benzyl-2-methylbenzene was generated via attack of toluene by the benzyl cation; (II) tetraline was generated from naphthalen-2-ol due to the synergistic effect of H⋯H; and H+ transfer at the benzyl cation formed 6-benzyl-1,2,3,4-tetraline.
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Fig. 7 Distributions of different classes in SPNCHC and SPCHC according to the analysis using GC/MS and possible pathways for the formation of MN and alkylphenol from the CHC of ER over TFMSA/CNOFW. |
As demonstrated in Fig. 7, the F3CSO3 moiety with a strong electron-withdrawing ability facilitated the formation of mobile H+ and F3CSO2O−/CNOFW was immobilized on the support, which subsequently reacted with exogenous hydrogen to generate mobile H+ and immobile H− attached to the TFMSA/CNOFW surface. The generated H+ served as a catalytic species, facilitating the selective cleavage of the C–O bond through electrophilic activation. The possible pathway for the CHC of ER was explored by using alkylphenols and methylnaphthalene, which had high yields in SPCHC. For compounds containing the
C–O– bridge bonds, H+ preferentially occurred at the electronegative oxygen atom in compounds I or III, forming a protonated intermediate. This intermediate subsequently underwent heterolytic cleavage of the
Calk–O– bridge bond, yielding an alkylphenol (phenols with the highest yields in the hydrocracked products of SSBC) and naphthalenemethyl or alkyl positive ions, which then combined with H− adhered to TFMSA/CNOFW to generate methylnaphthalene or alkanes. For compounds containing the
C–C bonds, extensive research has been conducted on the solid acid-catalyzed transformation of di(1-naphthyl)methane under temperature-controlled conditions,32 and it was proposed that the hydrocracking reaction was attributable to the H+ reaction mechanism. The carbon atom with the largest superdissociation energy in compound II was preferentially attacked by H+ leading to
Car–Calk cleavage to produce methylnaphthalenes and arenes linked to large molecular groups. In summary, the strong acidity of the TFMSA/CNOFW facilitated the free availability of H+ from heterolytic H2; this H+ was either transferred to the oxygen atoms on the bridge bonds in ER or to the substituents of the aromatic rings connected by the bridge chains, leading to the breakage of the bridge bonds.
As displayed in Fig. 8 and S2, more species of small molecular compounds were enriched in SPCHC compared to SPNCHC, indicating that the introduction of TFMSA/CNOFW promoted the depolymerization of organic macromolecules and enriched the number of organic species. Furthermore, the O1 class species in ISPs have a double bond equivalent (DBE) range of 6–20, indicating that the ISPs are rich in OCOCs with 1–2 aromatic rings, predominantly phenolic hydroxyl groups. According to the basic rules of the DBE calculation, each successive benzene ring incorporated into an aromatic structure contributes an incremental increase of 3 units to the overall DBE value.33 The DBE values of 4 and 7 coupled with a carbon number (CN) range of 6–15 in the O1 class species were identified as belonging to alkylphenol and naphthol derivatives. In the O2 class, the DBE and CN values of the ISPs are concentrated in the range of 2–15 and 5–25, suggesting that OCOCs in the O2 class species contain 1 to 3 AR(s) with a varying length of the alkyl side chain substituents. It was inferred that the O2 class species detected in the ISPs with DBE values of 4, 7 and 10 are alkyl dihydroxy compounds with 1–3 ARs. For the NCAs, the compounds in the N1 class species can be attributed to alkylpyridines, quinolines and benzoquinolines, respectively. In the N2 class, due to the high conjugation effect of the condensed aromatic structures, the cleavage energy threshold increased with an increase in the number of aromatic ring. It was inferred that the N2 species with DBE values of 6 and 9 are alkylbenzimidazoles and naphthylimidazoles, respectively.
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Fig. 8 Iso-abundance plots of DBE vs. CN for N and O class species in ISPNCHC and ISPCHC according to the analysis using QPEOTMS. |
As shown in Fig. 9, the characteristic absorption band observed around 3450 cm−1 was assigned to the stretching vibration of the phenolic hydroxyl group in SPs. The absorption bands corresponding to -CH3 and
CH2 stretching vibrations around 2923, 2850 and 1450 cm−1 in SPCHC are both dramatically sharper than those in SPNCHC,34 indicating an abundance of aliphatic structures in SPCHC, which was due to the cleavage of the methylene bridge bond in ER over TFMSA/CNOFW. Moreover, the absorbances corresponding to the
C
O stretching vibration around 1705 cm−1 and the
C–O– vibration at approximately 1260 cm−1 in SPCHC are also enhanced compared to SPNCHC, suggesting an enrichment of OCOCs. The absorbances of the skeleton and the out-of-plane bending vibrations of the
C–H groups of ARs at approximately 1600 and 638 in the spectra obtained from SPCHC were stronger than those observed in the spectra for SPNCHC, indicating a higher concentration of arenes, specifically alkylnaphthalenes and dimethylnaphthalenes (Fig. S5). Additionally, a distinct absorption peak attributed to the Ar–OH stretching vibration around 1025 cm−1 was exclusively observed in SPCHC. This observation is consistent with the higher relative content of OCOCs in SPCHC, particularly alkylphenols and dimethylphenols, as displayed in Fig. 7. In contrast, the characteristic band associated with the
C–O–C
bridged bond around 1230 cm−1 almost disappeared. These findings further confirm that the cleavage of the
C–O–C
bond in ER occurred in CHC.
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