Open Access Article
Grace Hu
a,
Karla Gutierrez Cebrero†
b,
Nandita Venkataraman†
c,
Dharneedar Ravichandran
c,
Yunzhi Linb,
Zeqing Jin
c,
Zev J. Gartner
ade and
Grace X. Gu
*ac
aUC Berkeley-UC San Francisco Graduate Program in Bioengineering, Berkeley, CA 94720, USA. E-mail: ggu@berkeley.edu
bDepartment of Bioengineering, University of California, Berkeley, CA 94720, USA
cDepartment of Mechanical Engineering, University of California, Berkeley, CA 94720, USA
dDepartment of Pharmaceutical Chemistry, University of California, San Francisco, San Francisco, CA 94158, USA
eChan Zuckerberg Biohub, San Francisco, CA 94158, USA
First published on 26th November 2025
Bioprinting allows the fabrication of biopolymers into complex and hierarchical structures reminiscent of their organization in vivo. As the main structural protein found in connective tissues, type I collagen is of particular interest as a biomaterial due to its biochemical activity and ease of physical or chemical crosslinking. However, several limitations of collagen-based constructs include poor mechanical strength and inability to bear loads in dynamic conditions. Towards overcoming these challenges, this study explores the impact of higher concentration collagen bioinks (35 and 70 mg mL−1) and the incorporation of an alginate hydrogel during synthesis to create designs with shape fidelity and tunable mechanical properties. Using bioprinting processes, we quantify the relationship between bioink composition, printing parameters, and post-processing on printability and mechanical behavior. Results show that both pure collagen bioinks and low-concentration collagen to alginate volume ratios of 1
:
1, 1
:
5, and 1
:
10 exhibited good printability, but increasing the alginate concentration led to greater shrinkage of scaffolds after thermo-ionic crosslinking. Uniaxial compression results indicated a directly increased modulus and compressive strength after 24 hours of crosslinking, which was also seen in tensile modulus after 12 hours of crosslinking. Notably, blend composition demonstrated the greatest influence on material stiffness, with crosslinking duration serving as a secondary factor. Scanning electron microscopy used to visualize the cross-section of these collagen constructs reveals a dense fibrous microstructure that may help reinforce mechanical properties and promote cell adhesion. Ultimately, designing collagen-based biomaterials that can be mechanically tailored through printing process parameters will inform customizable extrusion of soft tissues for regenerative medicine.
Of important initial consideration is the type of bioprinting technique utilized, as specialized methods differ in their material selection, resolution, and flexibility in pre/post-processing treatments. Extrusion-based bioprinting has been most extensively studied and involves the pneumatic or mechanical deposition of hydrogels and/or cells through a nozzle, enabling the continuous flow of bioink.6,7 However, printing at the microscale can be limiting due to shear stresses induced by the nozzle geometry.8,9 Meanwhile, inkjet bioprinting mainly deposits picoliter-scale droplets onto a substrate via thermal, piezoelectric, or electromagnetic actuation.10–12 This technology allows for high resolution and controlled droplet delivery but typically requires the bioinks to have a low viscosity, limiting the technique's versatility. Another emerging method is vat photopolymerization-based bioprinting, which relies on light-induced crosslinking to fabricate constructs with tens of micrometer resolution. The light source, typically a laser or projector, selectively cures the resin either linearly with a scanning galvanometer for typical stereolithography (SLA) or planarly using a digital mirror to customize pixel-based optical patterns for digital light processing (DLP).8,13 While this method can build 3D structures at fast printing speeds, its reliance on photoinitiators and UV light for curing can pose toxicity concerns that limit biomaterial options.13,14 Extrusion-based bioprinting is therefore uniquely conducive to patterning high viscosity bioinks that would otherwise be incompatible with droplet-based or vat photopolymerization methods.6
Bioinks are typically selected in tissue engineering applications to mimic the native extracellular matrix (ECM), which provides structural support and presents both mechanical and biochemical signals.1 Biologically relevant hydrogels composed of proteins and/or polysaccharides are the primary materials of interest, but these soft gels with elastic moduli <100 kPa are difficult to extrude or attain shape conformity, thus requiring a support bath that may dissolve with external stimuli.15–20
Designing bioink formulations can be challenging due to conflicting design constraints: researchers aim to achieve robust printability while balancing material properties affecting the biology.21,22 For example in layer-by-layer bioprinting, biomaterials must exhibit shear-thinning properties for controlled flow, sufficient viscosity to avoid structural collapse, and most importantly, excellent biocompatibility for physiological integration.4,23 During biofabrication, printing parameters – such as nozzle diameter, extrusion rate, needle translation rate (defined in this work as print speed), and printbed temperature – can be tuned to optimize printability and minimize mechanical stress applied during extrusion.21,24 Additionally, numerous post-processing methods are often employed to promote stable mechanical properties. For instance, popular crosslinking methods during or after printing include thermal, ionic, and photo-polymerization.22,24 Combined with the need for materials with desirable degradation rates and mechanical properties supporting tissue repair, the resulting combinatorial design space is large and complex. As such, validating new bioink candidates may benefit from computational analytics in synergy with empirical testing.9,25
As the most abundant protein in connective tissues, collagen is a critical component of the ECM and plays an essential role in tissue mechanical properties as well as cell adhesion, signaling, and matrix remodeling.26,27 The fibrillar structure of type I collagen also makes it highly effective in promoting cell migration and tissue regeneration.28 For these and other reasons, collagen is a favorable material for bioink formulations; however, collagen's thermosensitivity, variable viscosity, and high cost present significant challenges to its adoption.26,29 Furthermore, in vitro collagen bioprinting is primarily limited by poor mechanical properties, preventing the material from sustaining loads or retaining its shape after extrusion.30,31 Previous research on collagen bioprinting mainly focuses on low concentration collagens (<5 mg mL−1), leaving highly-concentrated collagens underexplored despite the fact that collagen content on average makes up 10% of the total weight in tissues (corresponding to 100 mg mL−1 collagen).27,30,32 Osidak et al., 2019 demonstrated direct printing of 15–40 mg mL−1 purified, soluble collagen (“Viscoll”), which exhibited shear-thinning behavior, good shape fidelity, and Young's moduli increasing with collagen concentration from 7.2 to 21.5 kPa.33 The therapeutic potential of higher concentration collagens is especially promising for engineering collagen-rich tissues such as muscle and lung (35 mg mL−1), colon (60 mg mL−1), skin (200–400 mg mL−1), and bone (250–350 mg mL−1), in addition to developing better tumor models for breast cancer and more.32,34–36
Natural polymers such as hyaluronic acid, chitosan, gelatin, and alginate are often chosen for bioprinting due to their low cytotoxicity, mechanical tunability within the physiological range, and ability to maintain structural integrity in water.1,37–39 Among these, alginate, a seaweed-derived linear block copolymer composed of mannuronic (M) and guluronic (G) acid units, stands out for its ease of chemical modification, biocompatibility, and biodegradation.37,40 Pure, uncrosslinked alginate solutions behave as a low viscosity, non-Newtonian fluid without a defined geometric structure, but its gelling capability is highly tailorable via ionic crosslinking or the addition of thickening agents.41 In particular, the printability and strength of alginate can be tuned by varying polymer density along with ionic crosslinking parameters, e.g., Ca2+ ion concentration and crosslinking duration.42 Although alginate lacks inherent bioactive properties and cell-adhesion motifs, it can significantly enhance the structural integrity and mechanical stability of pure collagen at a fraction of the cost of other additives.43,44
This study investigates the printability of collagen and collagen-alginate composite hydrogels, as well as their mechanical properties, in relation to printing process parameters such as polymer concentration, crosslinking duration, and infill density. At higher concentrations, collagen is denser, but the addition of alginate also results in a more viscous and gel-like bioink, making extrusion-based printing a preferable strategy. We assess the change in mechanical properties through micro-compression and tensile testing. Altogether, this work aims to inform the consistent fabrication of collagen-based scaffolds towards the overarching goal of reproducing tissue architectures in a controlled environment.
:
1, 1
:
5, 1
:
10) and mechanically stirred to create a homogenous solution.
For the composite materials, 35 mg mL−1 collagen and 50 mg mL−1 alginate were combined in volume ratios of 1
:
1, 1
:
5, and 1
:
10 under the hypothesis that the biological benefits of collagen would complement the strength and extrudability of alginate to form viable tissue scaffolds.44–46 Composite blends were formed with the low concentration collagen to determine if better mechanical properties could be acquired at a fraction of the cost compared to the high concentration equivalent.
Table 1 represents the nomenclature of the bioinks with respective material concentrations, crosslinking method, and crosslinking durations. Thermal crosslinking in our system predominantly stabilizes the collagen phase through fibrillogenesis and physical triple-helix re-formation, increasing network connectivity and stiffness of the collagen microstructure. The Lifeink 200/220 collagen bioinks used in this study are recommended to be crosslinked at 37 °C at 95% relative humidity, as per the manufacturer. The time of crosslinking depends on the construct size, but plateaus after complete crosslinking, and the humidity prevents denaturing of the collagen. Ionic crosslinking (Ca2+-mediated) primarily acts on the alginate phase by creating egg-box junction zones that produce an ionically crosslinked alginate network. When both mechanisms are applied to the composite bioink, the two networks form an interpenetrating structure whose mechanical response depends both on (1) the relative fraction and connectivity of each polymer, as well as (2) the order and timing of crosslinking.
| Sample name | Sample concentration (collagen + alginate; mg mL−1) | Composite volume ratio | Crosslinking method | Crosslinking duration (h) |
|---|---|---|---|---|
| a Note: for the collagen-alginate composites, only CL was used. | ||||
| CL | 35 | N/A | Thermal (37 °C) | 0.5, 0.75, 12, 24 |
| CH | 70 | |||
| C1A1 | 17.5 + 50 | 1 : 1 |
Thermo-ionic (37 °C & 50 mM CaCl2) | |
| C1A5 | 5.83 + 83.33 | 1 : 5 |
||
| C1A10 | 3.18 + 90.83 | 1 : 10 |
||
All prepared blends were loaded into 3 mL plastic cartridges and refrigerated until use. A solution of 50 mM CaCl2 was prepared by completely dissolving CaCl2 granules in deionized water at room temperature for use as an ionic crosslinking agent.
Uniaxial compression testing of each hydrogel was performed using a MicroTester LT (CellScale, Canada) at a loading duration of 30 s to 10% strain with a 25 mN force transducer wire (load cell) (Fig. S1b). These static compression tests were used to determine the influence of crosslinking duration (tested after 30 min, 45 min, 12 h, and 24 h) on the compressive modulus and maximum compressive strength for each bioink composition. To calculate the initial compressive modulus (Ecomp), the linear slope of the stress–strain curve between 5 and 10% strain was computed since it is approximately linear within the overall non-linear polymer behavior. The maximum compressive strength was taken to be the nominal stress at which the sample reaches maximum strain under test conditions. For each condition, every blend was tested with n = 5 samples and their average values were calculated.
After crosslinking, the width and thickness of each dogbone specimen were individually measured using a digital caliper before mechanical analysis. Samples were then clamped within screw grips (Type 8033, Fmax 200 N) on a zwickiLine uniaxial tensile tester (Fig. S1c; ZwickRoell, Germany). Uniaxial stretch (n = 5 of each type) was performed at a strain rate of 3 mm min−1 until failure, where displacement and force measurements were collected and converted to stress–strain curves. Average tensile properties were represented by Young's modulus (slope of the linear region of the stress–strain curves from 5–10%) and ultimate tensile stress (stress at failure).
In order to evaluate the strand thickness and relative error of the print area compared to the computer-aided design (CAD), each image was analyzed using the Segment Anything Model (SAM).47 The segmented grids were then extracted and converted to binary images. To determine the strand width, three horizontal lines and three vertical lines near the center of each row and column were measured from the binary grid image such that an average strand width was calculated from a total of 24 crossed strands per sample. The same binary processed images were used to assess the print area of each grid Ai compared to the design area A using the following equation, and a percentage of relative error was obtained from an average of at least five grids.
![]() | (1) |
Compared to the CAD model targeting 1 mm strand widths for the 3 × 3 grids shown in Fig. 2a, the actual prints had larger strand widths (1.33–1.73 mm) and relative error of design areas (39–70%), which is expected due to the effect of gravity on the hydrogel layer and further wetting as a result of condensation from the chilled (10 °C) printbed (Fig. 2b). Conditions such as print speed and needle gauge could also have been further optimized to promote printability, but we observed the collagen and collagen-alginate formulations then suffered greater risk of defects and nozzle clogging. The fabricated prints were imaged immediately after printing and then a day later following heating at 37 °C to allow collagen and collagen-alginate blends to crosslink in DI water or 50 mM CaCl2 bath, respectively. Images taken were then labeled using SAM to extract the grid and determine the strand width and print area after applying a binary threshold (Fig. 2c–e).
While the strand width and relative error of design area listed in Table 2 were similar for each of the blends, values for the higher ratio collagen-alginate blends are slightly underestimated since grid visibility empirically decreased (Fig. S2). To reduce bias or impairment of image segmentation, a representative subset of grid samples was then manually extracted from images with the use of Canva's background removal tool. If any transparent pixels were incorrectly removed, an adjustable tip size brush could be used to manually outline the constructs pixel-by-pixel to ensure the full grid was extracted. After juxtaposing the SAM-derived masks and manually corrected masks, the difference in calculated construct area was at minimum 0.3% and maximum ∼3%, suggesting that the transparency artifacts had negligible influence on the quantitative results. Upon examining structures before and after crosslinking, the pure collagen structures maintained their shape quite well (<6% shrinkage). Meanwhile, collagen-alginate blends with increasing volume ratios from 1
:
1 to 1
:
10 showed a much higher grid shrinkage from 16.36% to 39.10% (Fig. 2f and Table 2).
| Bioink | Strand width (mm) | Relative error of design area (%) | Shrinkage (%) |
|---|---|---|---|
| CL | 1.73 ± 0.14 | 70.03 ± 11.74 | 5.62 ± 4.71 |
| CH | 1.51 ± 0.21 | 49.48 ± 16.60 | 2.71 ± 1.40 |
| C1A1 | 1.65 ± 0.22 | 64.04 ± 17.91 | 16.36 ± 11.06 |
| C1A5 | 1.70 ± 0.11 | 66.82 ± 7.52 | 24.90 ± 20.63 |
| C1A10 | 1.33 ± 0.14 | 39.69 ± 5.94 | 39.10 ± 21.94 |
When comparing low (35 mg mL−1) and high concentration (70 mg mL−1) collagen crosslinked for the same time periods, increasing the collagen concentration increased the average stiffness linearly by approximately 2- to 3-fold (CL = 0.97 kPa to CH = 1.63 kPa at 12 h, CL = 0.96 kPa to CH = 2.61 kPa at 24 h) (Fig. 3a and S3). The compressive modulus and strength at 12 h for the collagen-alginate composites were more variable, likely due to insufficient crosslinking effects for the higher alginate compositions (Fig. 3b). With longer crosslinking duration at 24 h, the decreasing collagen to alginate volume ratios displayed increasing stiffness and strength, which can be attributed to the crosslinking effect of alginate with CaCl2. When alginate, a polysaccharide with carboxylate (–COO−) groups, is exposed to divalent cations such as Ca2+, the Ca2+ exchanges with the sodium ions (Na+) on the alginate chains. Each Ca2+ ion can bind to two negatively charged COO− groups and connect different alginate chains, forming an “egg-box” structure.48,49 This ionic interaction creates a three-dimensional network, where higher temperatures for crosslinking promotes the reactivity of Ca2+ and transforms the alginate solution into a gel-like material with mechanical stability.37
The effects of crosslinking time (12 vs. 24 hours) and sample composition on compressive modulus and strength were evaluated using a two-way ANOVA (Table S1). While crosslinking time alone showed no major impact, sample composition significantly influenced both outputs, with the interaction between time and composition also being significant (p < 0.001). In a separate analysis of pure collagen samples across both short and long crosslinking durations (30 minutes to 24 hours), compressive properties were significantly affected by both crosslinking time and sample concentration (p < 0.001, Table S2). In essence, these results highlight composition as the primary driver of compressive behavior, with crosslinking duration playing a secondary role contingent on material composition.
Compared to previous observations, our measures of elastic moduli results lie in a comparable order of magnitude for similar type I collagen networks under compression.50 For instance, increasing Viscoll collagen from 15 to 45 mg mL−1 was documented to also increase the Young's modulus of 3D-printed cubes from 7 kPa to 21 kPa, while another study increasing collagen concentration from 10–20 mg mL−1 reported equilibrium moduli between ∼10 to 30 kPa.30,33 Furthermore, compression tests performed for 4% (w/v) alginate mixed with 3 mg mL−1 type 1 bovine methacrylated collagen at decreasing ratios (1
:
2, 1
:
3, or 1
:
4 collagen to alginate) showed a significant increase in compressive modulus from 31 to 143 kPa for the composites.43 Overall, variability in results likely reflects differences in material origin, processing method, crosslinking strength, sample geometry, and infill density.
Altogether, the compressive moduli of our collagen-based hydrogel scaffolds, ranging from 0.19 to 26 kPa, are primarily suitable for soft tissue regeneration, where matching mechanical properties is essential for mechanostimulation and cell growth.51 For instance, previous reports have demonstrated that biomaterials with similar values promoted primary neuronal cell survival (≤3.8 kPa), facilitated chondrogenesis (4–32 kPa), and exhibited tunability (∼10–30 kPa) for load-bearing tissues such as cartilage.30,52–54 From our results and as expected from other studies, the composite structure is dominated more by ionic crosslinking of the alginate solution in these materials.44
Thus, for the composite dogbones tested in Fig. 4a, Young's modulus (E) generally increased with greater alginate concentration across both infill densities, with values ranging from 0.56 MPa up to 1.45 MPa (p < 0.001; Table S1). While infill density alone did not seem to influence E, crosslinking duration and its two- and three-way interactions with infill density and composition were significant (p < 0.05). Meanwhile, ultimate tensile strength (UTS) displayed differences that were purely composition-dependent or only by the interaction between crosslinking duration and infill density (p < 0.001). Similar to results analyzed for E, UTS also increased significantly because of the independent variables' three-way interaction (p < 0.05, Fig. 4b). From these findings, the 25% infill density composites warrant further investigation to deduce the impact of crosslinking time on final mechanical properties.
Interestingly, these values did not consistently increase for a given polymer formulation with longer crosslinking duration (from 12 h to 24 h) or between infill densities (15% to 25%). We hypothesize that this divergence might be due to competing crosslinking effects, along with significant shrinkage and distortion over long crosslinking periods. Due to variable temperature-dependent condensation, we adjusted the printbed temperature control settings in an effort to mitigate wetting of the hydrogel structures onto the chilled glass substrate. It is also important to note that extrusion printing has been shown to align collagen fibers and is thus advantageous for improving tensile strength, while too little alginate present may compromise the structural stability of the fabricated dogbones.28,43
The Ca2+–alginate crosslinking reaction is self-propagating, but its kinetics depend on the accessibility of the alginate's COO− groups. Effective curing may require 12, 24, or more hours depending upon the ion concentrations. Because ion diffusion governs the process, immersion in CaCl2 solution often leads to heterogeneous structures. Rapid initial crosslinking creates a dense, highly crosslinked “skin” at the surface, which then slows or blocks further diffusion into the bulk, especially for larger samples. As a result, the interior might remain less crosslinked than the outer shell, displaying variation in mechanical stability. Since the overall strength of the composite is dictated by its weakest region, longer immersion times do not necessarily resolve the diffusion limitation or improve uniformity, but prolonged crosslinking can make the samples stiffer.55,56
Previous experiments describing similar biomaterials highlight the vast range of tensile properties that arise from different protocols. For example, scaffolds of low molecular weight (MW) collagen (MW = 6000 or 25
000 Da) and various alginate (MW = 32
000–250
000 Da) mixtures were found to have tensile strength ranging from 0.04 MPa to approximately 2.5 MPa, which our samples fall within.57 Another study reporting a 5
:
1 collagen-alginate scaffold observed much lower tensile strength of 50.92 kPa, which again aligns well with our results, indicating that a higher collagen concentration leads to much weaker structures.58 Meanwhile, collagen-alginate composites tested in Zimmerling et al., 2024 were relatively stronger under bulk material compression compared to our samples, whereas our tensile properties (E ∼250–1000 kPa and UTS ∼200–750 kPa) were higher than the ones they reported (E ∼25 kPa and UTS ∼6 kPa).43 Although the infill density was approximately similar (10% vs. 15–25%) in this case, their usage of type 1 bovine methacrylated collagen and tensile testing methodology likely contributed to the contrasting mechanical properties. Hence, the scaffolds in our work exhibit tensile properties that build upon the repository of other soft collagen-alginate hydrogels, which vary depending on the collagen/alginate concentrations and preparation method employed.57,59
Although a wide range of blends was investigated, more experimental data on different combinations of collagen to alginate, along with additional crosslinking durations and infill densities, may reveal a different optimized composition. Limitations of this work include sample-to-sample variation due to shrinkage and/or printing defects, as well as slight overestimation of printability due to samples becoming more transparent with alginate addition. As such, preliminary experiments backed by recent reports are underway to improve printability through pre-crosslinking methods or by directly printing into a granular microgel bath with controlled calcium ion exposure.19,41,67–70
As 3D bioprinting evolves alongside the advancement of modern computational tools, this experimental data may serve particularly useful in tandem with biomechanics modeling to facilitate rapid prototyping and simulations of varying collagen-alginate blends. Since the therapeutic goal of these biomaterials is to target soft tissue repair, ongoing research will further explore performance through cell viability tests, long-term stability of these ECM scaffolds before degradation, and consideration of other composite materials such as hydroxyapatite, hyaluronic acid, etc.39,71 Encouragingly, previous studies have shown that in vitro viability within cell-laden, high-concentration collagen-based constructs remains high (generally over ∼90%) even a week after culture.30,33,45,63,72–74 Rheological measurements also directly validate excellent printability, while biocompatibility has been shown through cell adhesion and proliferation after 3 days.33,59,72,74 Achieving consistent biofabrication and full control of mechanical properties for these collagen-alginate composites will accelerate customizable prints, for example through gradient materials to recapitulate the hierarchical structure of connective tissues such as ligaments and tendons.71,75 With the recent rise in engineered living materials to sustainably replace rigid materials, understanding how collagen can be architected with high stiffness and toughness may contribute towards proper bone mineralization while maintaining cell viability.41,71,76 Ultimately, the trade-off between printability and mechanical behavior is dependent on native tissue-specific applications. Therefore, the novelty of this work in printing collagen and collagen-alginate composites with many degrees of tunability throughout the bioprinting process informs development of future bioink formulations and has promising potential for soft tissue engineering.
Footnote |
| † These authors contributed equally. |
| This journal is © The Royal Society of Chemistry 2025 |