Yung-Heng Hsua,
Pin-Chao Fengbc,
Yi-Hsun Yua,
Ying-Chao Choua,
Zhe-Pei Wangb and
Shih-Jung Liu*ab
aDepartment of Orthopedic Surgery, Bone and Joint Research Center, Chang Gung Memorial Hospital-Linkou, Taoyuan 33305, Taiwan. E-mail: shihjung@mail.cgu.edu.tw
bDepartment of Mechanical Engineering, Chang Gung University, 259 Wen-Hwa 1st Road Kwei-Shan, Taoyuan 33302, Taiwan. Fax: +886-3-2118558; Tel: +886-3-2118166
cDepartment of Thoracic and Cardiovascular Surgery, Chang Gung Memorial Hospital-Linkou, Taoyuan 33305, Taiwan
First published on 12th May 2025
Despite advancements in modern technology, treating degenerative arthritis remains a challenge. This study developed a degradable, hyaluronic acid-loaded, drug-eluting nanofibrous pad designed to provide extended pain relief and prevent infection at the knee joint. The mechanical performance of the biodegradable pads was assessed, and the pharmaceutical discharge kinetics were estimated using an in vitro elution method. Additionally, in vivo pharmaceutical release and efficacy were tested using a rabbit activity model. The experimental results suggest that the degradable pad exhibited strong mechanical properties. In vitro, the drug-eluting nanofibrous pad sustained the release of teicoplanin, ceftazidime, and ketorolac for 10, 24, and 30 days, respectively, and maintained high levels of connective tissue growth factor elution over a 30-day period. Moreover, animal testing demonstrated that the pad released significant amounts of antimicrobial and pain-relieving agents in a rabbit knee joint model for over 28 days. Rabbits implanted with the drug-eluting pads exhibited activity levels comparable to those that did not undergo surgery. These findings indicate that the hyaluronic acid-loaded, drug-eluting nanofibrous degradable pad, with its extended release of pharmaceuticals and biomolecules, may be used for the treatment of degenerative arthritis.
Despite advances in modern technology, the repair of degenerated cartilage presents a significant challenge in orthopedics and regenerative medicine. Various approaches have been explored to address this issue, ranging from surgical interventions to tissue engineering strategies. Surgical procedures such as microfracture, mosaicplasty, and autologous chondrocyte implantation involve stimulating the body's natural healing response or transplanting healthy cartilage tissue to the damaged area.7–9 However, these techniques have limitations in terms of long-term efficacy and the ability to regenerate functional cartilage tissue. Tissue engineering approaches aim to create bioengineered cartilage constructs using combinations of biomaterials, drugs, and growth factors to mimic the structure and function of native cartilage.10,11 Advances in biomaterial science hold promise for developing novel therapies for cartilage repair. However, further research is needed to optimize these approaches and translate them into clinically effective treatments for degenerated cartilage.
In this work, degradable drug-eluting pads were developed for potential therapy for degenerative arthritis. A hyaluronic acid-loaded polycaprolactone (PCL) pad was manufactured using a specially designed mold, while teicoplanin, ceftazidime, ketorolac, and connective tissue growth factor embedded poly(lactic-co-glycolic acid) (PLGA) nanofibers were fabricated through electrospinning and co-electrospinning processes. Hyaluronic acid (HA) is a high-molecular-weight, non-sulfated glycosaminoglycan that serves as a crucial component of the extracellular matrix (ECM) and a biodegradable polymer. Its molecular weight variations allow for the development of diverse formulations, including fillers, creams, gels, and drops.12–15 PCL is a resorbable polyester characterized by a low melting point of approximately 60 °C and a glass transition temperature near −60 °C. The polymer degrades through the hydrolysis of its ester linkages under physiological conditions, making it suitable for use as an implantable biomaterial.16,17 Additionally, PLGAs are one of the most extensively studied biodegradable polymers among various biomaterials, primarily because of their adaptability, customizable degradability, and outstanding biocompatibility. PLGA-derived systems have been thoroughly explored for their ability to target specific sites and provide controlled delivery of micro- and macromolecules.18–20
Teicoplanin is an antibiotic used to prevent and treat severe infections caused by Gram-positive bacteria, including methicillin-resistant Staphylococcus aureus (MRSA) and Enterococcus faecalis.21 Ceftazidime, a member of the cephalosporin class, is typically administered intravenously or intramuscularly. It exhibits a broad in vitro spectrum of activity against both Gram-positive and Gram-negative aerobic bacteria, with notable efficacy against Enterobacteriaceae (including beta-lactamase-positive strains), and is resistant to hydrolysis by most beta-lactamases.22 Ketorolac is a nonsteroidal anti-inflammatory drug (NSAID) delivered via IV or IM injection, used effectively as an analgesic either alone or in combination with other drugs in a multimodal pain management approach.23 Connective tissue growth factor (CTGF) is a crucial regulatory molecule that plays a role in various biological processes such as cell proliferation, angiogenesis, wound healing, and is implicated in conditions like tumor progression and tissue fibrosis.24
Electrospinning is a method that uses electrohydrodynamic processing of polymer solutions, offering a potential alternative for encapsulating sensitive bioactive agents with promising applications.25,26 In this procedure, the solution is charged through a nozzle linked to a high-voltage source. The electrostatic force created by the charges overcomes the surface tension of the solution, causing the solution jet to spin into extremely fine fibers. On the other hand, co-axial electrospinning is a modification of the electrospinning process that involves the arrangement of multiple solution feed systems to simultaneously spin two or more polymer solutions from co-axial capillaries. This method is widely employed to enclose drugs and growth factors within the core of fibers. Unlike surface modification, which only impacts the scaffold surface, co-axial electrospinning allows biological signals to be incorporated throughout the entire scaffold structure, enabling sustained release over a controlled period.27
After fabrication, the mechanical properties of the PCL pads were evaluated. The morphological structure of the electrospun and co-electrospun nanofibers was evaluated using scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The presence of antimicrobial agents and analgesics within the nanofibers was verified through Fourier-transform infrared spectroscopy (FTIR) and differential scanning calorimetry (DSC). The release profiles of the pharmaceuticals from the nanofibers were assessed using an elution method and high-performance liquid chromatography (HPLC), while the release of CTGF was measured by enzyme-linked immunosorbent assay (ELISA). Furthermore, the in vivo release patterns of the incorporated pharmaceuticals from the drug-eluting pads were evaluated using a rabbit knee joint model. Additionally, the efficacy of the implanted pads was assessed using an animal behavior cage. Finally, histological assays were conducted.
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Fig. 1 (A) Layout and dimension of the mold for fabricating the pad, (B) photo of hyaluronic acid loaded pads. (unit: mm). |
To create the CTGF-incorporated sheath-core structured nanofibers, a specialized co-axial device that simultaneously delivers two solutions was employed.29 PLGA (840 mg) was dissolved in 3 mL of HFIP to serve as the sheath material, while the core solution consisted of 20 μg of CTGF mixed with 1 mL of phosphate-buffered saline. The PLGA and CTGF solutions were put in different feeding needles for co-axial electrospinning. During the co-spinning procedure, the solutions were delivered to the collecting plate at a volumetric flow rate of 0.9 mL h−1 for the PLGA shell solution and 0.3 mL h−1 for the CTGF core solution, using two independently controlled pumps. The voltage was set to 18 kV, and the distance from the needle to the collecting plate was kept at 15 cm.
All spinning tests were completed at ambient temperature. The thickness of the integrated spun and co-spun bi-layered nanofibers was approximately 0.2 mm, with each layer measuring around 0.1 mm. The spun nanofibers were then placed in an isothermal vacuum oven at 40 °C for 72 hours to evaporate the solvent, after which they were wrapped around the surface of the PCL pad, resulting in the formation of degradable drug-eluting pads.
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Fig. 2 The surgical procedure: (A) exposing the knee joint, (B) implanting the drug-eluting pad, and (C) closing the wound. |
After operation, each animal was placed in a laboratory-designed cage (Fig. 3) to monitor post-operative activity. The cage, which measures 120 cm × 120 cm × 60 cm, was separated into nine equal square sections. On top of each section, a diffusion-scan photoelectric switch sensor was installed. When an animal migrated from one section to another, the associated sensor was activated. The total number of activations was monitored and recorded over a 7-day period, after which the animal was returned to its initial cage for ongoing care. The activity counts of three groups of animals were evaluated (N = 3): the drug-eluting pad group (rabbits receiving surgery and the implantation of drug/biomolecule-loaded pads), the surgery-only group (rabbits undergoing surgery only), and the healthy group (rabbits not undergoing surgery).
Additionally, histological analyses were performed on tissue samples collected from the suprapatellar pouch of the knee joint at 1, 7, 14, and 28 days post-surgery, followed by hematoxylin and eosin (H&E) staining.
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Fig. 4 Load-deformation curve of hyaluronic acid loaded PCL pads fabricated with different PCL/DCM ratios (either 2.5 g/4 mL or 2.5 g/7 mL). |
Fig. 5 displays the morphology and fiber size dispersion of pristine PLGA and drug- and CTGF-loaded PLGA nanofibers. The average diameters of the spun pristine PLGA nanofibers, drug-embedded PLGA nanofibers, and CTGF-incorporated nanofibers were found to be 499.3 ± 80.4 nm, 138.9 ± 54.3 nm, and 561.3 ± 82.7 nm, respectively. As the CTGF-loaded sheath-core nanofibers exhibited a similar size to that of pristine PLGA nanofibers, the incorporation of pharmaceuticals led to a significant reduction in the dimension of electrospun nanofibers (Fig. 5B) (p < 0.05). During the electrospinning process, the polymer plays a role in resisting the external stretching force exerted by the electric field. The presence of pharmaceuticals in the nanofibers reduced the PLGA percentage, weakening the fibers' ability to resist the electric stretching force during electrospinning, which consequently led to a smaller fiber size.
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Fig. 5 SEM images and fiber partice size distribution of electrospun (A) pure PLGA nanofibers, (B) drugs loaded nanofibers, (C) CTGF incorporated sheath-core nanofibers. |
Fig. 6 illustrates the measured wetting angles of electrospun and co-electrospun nanofibers. While the pristine PLGA nanofibers and the sheath-core structured CTGF loaded nanofibers exhibited hydrophobic characteristics, the incorporation of water-soluble pharmaceuticals (teicoplanin, ceftazidime, and ketorolac) substantially increased the hydrophilicity of the spun nanofibers (p < 0.05).
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Fig. 6 Wetting angles of (A) virgin PLGA nanofibers, (B) drugs loaded nanofibers, (C) CTGF loaded nanofibers. |
Fig. 7A shows the FTIR spectra of pristine PLGA and pharmaceuticals embedded PLGA nanofibers. The vibration peaks at 2870–2960 cm−1 and 1650–1700 cm−1 were promoted due to the –CH3 and CO bonds of the loaded pharmaceuticals.30–32 The new vibration peak at 1550–1600 cm−1 was mainly owing to the N–H bonds of teicoplanin/ceftazidime/ketorolac. Meanwhile, the vibration peak at 1500–1530 cm−1 was mainly resulted from the C
C bond of incorporated drugs. Fig. 7B displays the DSC thermogram of pristine PLGA and pharmaceutical-loaded PLGA nanofibers. The exothermal peaks near 131 °C, relating to ceftazidime,33 the peak near 120 °C corresponding to teicoplanin,30 and the peaks near 160 and 170 °C corresponding to ketorolac,34 could be found. All peaks almost diminished after being embedded into the PLGA matrix. The experimental results demonstrate that the drugs were successfully incorporated into the PLGA nanofibers.
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Fig. 7 (A) FTIR spectra, (B) DSC thermograms of virgin PLGA and drugs (ceftazidime, teicoplanin, and ketorolac) loaded PLGA nanofibers. |
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Fig. 8 In vitro (A) daily and (B) cumulative release of teicoplanin, ceftazidime, and ketorolac, as well as (C) daily discharge of CTGF from the nanofibers. |
Fig. 9 illustrates the release profiles of drugs from the drug-eluting pads in vivo. The pads maintained high concentrations of teicoplanin, ceftazidime, and ketorolac at the rabbit knee joints for over 28 days, with levels exceeding the minimum inhibitory concentration for teicoplanin and ceftazidime and the minimum effective concentration for ketorolac.
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Fig. 9 In vivo elution of teicoplanin, ceftazidime, and ketorolac from the drug-eluting nanofibrous pads. |
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Fig. 10 Activity counts of animals (A) on various days, and (B) at different sensor locations (**, p < 0.01). |
Fig. 11 displays the histological images at 1, 7, 14, and 28 days post-implantation. Microscopic examination of the tissue on day 7 revealed significant mononuclear cell infiltration, including lymphocytes, plasma cells, and eosinophils, following surgery. The number of polymorphonuclear leukocytes gradually decreased over time, up to day 28 post-surgery.
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Fig. 11 Microscopic images of hematoxylin-and-eosin-stained tissue samples collected from the suprapatellar pouch of the knee joint at 1, 7, 14, and 28 days post-surgery (scale bar: 500 μm). |
However, the disadvantage of intra-articular HA for arthritis treatment lies in that its effects may be temporary and not long-lasting for all patients. While some patients may experience significant pain relief and improved joint function after intra-articular HA, others may find that the benefits wear off over time, requiring repeated injections for sustained relief. Additionally, HA injections may not be effective for all types of arthritis or in advanced stages of the disease.36 Some patients may not respond well to the treatment or may experience adverse reactions such as pain, swelling, or infection at the injection site.
In this study, we successfully developed antibiotics, analgesics, and CTGF-incorporated nanofibrous degradable HA pads, with PCL as the outer casing of the pads and PLGA as the delivery vehicle using co-axial electrospinning techniques. The HA loaded drug-eluting nanofibrous pad offers several advantages in the treatment of degenerative arthritis. Firstly, it provides cushioning effect on joints affected by degenerative arthritis. HA is a naturally present compound in the synovial fluid of joints, known for its ability to provide lubrication and cushioning to the articular surfaces. By incorporating HA into the nanofibrous pad, it enhances the cushioning effect within the joint space, reducing friction between the bones and mitigating pain associated with arthritis. This cushioning effect helps to distribute mechanical loads evenly across the joint, thereby relieving pressure on damaged cartilage and promoting joint mobility. Additionally, the drug-eluting properties of the nanofibrous pad allow for the controlled release of pharmaceutical agents, such as antibiotics, analgesics, and growth factors, directly to the affected joint. This targeted delivery system ensures that the therapeutic agents remain localized, maximizing their efficacy while minimizing systemic side effects. Additionally, the pad can be tailored to release multiple drugs simultaneously, addressing various aspects of arthritis pathology, such as infection control, pain management, and tissue regeneration. Furthermore, the biodegradable nature of the pad ensures that it gradually degrades over time, eliminating the need for surgical removal. This feature promotes tissue integration and reduces the risk of foreign body reactions.
The experimental data confirm that the pharmaceutical-eluting nanofibrous pads extendedly discharged effective teicoplanin, ceftazidime, and ketorolac for 10, 24 and 30 days, respectively, and discharged high concentrations of CTGF for a period of 30 days. The in vivo animal test shows the pads also eluted high levels of antibiotics and analgesic for 28 days in a rabbit knee joint model, which is beneficial for managing infections and pain. The PCL pads also displayed good mechanical property and excellent biocompatibility. The animals receiving the implantation of drugs/biomolecules-eluting pads exhibited comparable activity with those receiving no surgeries.
Typically, drug release from a biodegradable pharmaceutical-embedded device occurs in three distinct phases: an initial peak release, diffusion-driven elution, and degradation-controlled discharge.37,38 In drug-loaded nanofibers, most pharmaceuticals are encapsulated within the PLGA fibers after electrospinning. However, some drugs may be distributed on the nanofiber surfaces, contributing to the initial peak release. After the burst, the integrated influence of drug diffusion and polymer matrix degradation led to the second peak of drug release, namely at 16–21, 17, and 9–10 days, respectively, for teicoplanin, ceftazidime, and ketorolac. Thereafter, the PLGA degradation dominated the discharge behavior and the nanofibers demonstrated a sustained and progressively decreasing release of the embedded pharmaceuticals.39 The experimental data also demonstrated that the pad provided slower and more sustained in vivo drug release compared to the in vitro environment. This is because the in vivo release of drugs from nanofibers is influenced by biological barriers such as tissue, cellular membranes, and extracellular matrix components. These barriers can slow the diffusion of the drug compared to in vitro conditions, where such barriers are absent. Biological fluids also have distinct properties, such as viscosity, pH, and ionic strength, which can further affect drug release rates.
Localized and topical delivery of pharmaceuticals or biomolecules to target tissues ensures high and sustained local concentrations while avoiding the need for large systemic doses, thereby reducing the risk of systemic side effects such as hypoglycemia. Our previous studies40,41 demonstrated that when a nanofibrous local drug delivery system is used, systemic drug concentrations in the blood remain significantly lower than those at the target site, offering the advantage of minimized systemic toxicity. However, while the sustained release of antibiotics such as teicoplanin and ceftazidime provides clear benefits in maintaining localized antibacterial activity and limiting systemic exposure, it also raises concerns about the potential development of bacterial resistance.42,43 Prolonged exposure to antibiotics, especially at subtherapeutic concentrations as the release rate declines over time, can create selective pressure that promotes the emergence of resistant bacterial strains.
On the other hand, when the biomolecules were introduced to the core of electrospun sheath-core nanofibers, owing to the protective influence of the sheath polymeric layer, no initial peak release was observed. All these findings suggest that pharmaceuticals and biomolecules-loaded biodegradable pads can serve as an effective scaffold for treatment of degenerative arthritis.
This preliminary work had certain limitations. First, the study employed a knee joint model in healthy rabbits and confirmed the sustained release of drugs and biomolecules at the target site. However, a diseased model with a larger number of animals exhibiting degenerative arthritis should be used to further validate the effectiveness of the hybrid drug-eluting pads. In this study, we demonstrated that effective drug concentrations were achieved initially; however, we did not directly evaluate the long-term antibacterial efficacy or the potential development of resistance following prolonged exposure. Future investigations should assess bacterial susceptibility after exposure and evaluate resistance development in both acute and chronic infection models. Although the pad was capable of releasing high levels of CTGF for 30 days in vitro, the in vivo efficacy of CTGF over such an extended period still requires verification. Additionally, cartilage in rabbits is significantly thinner than in humans, which can affect the penetration, retention, and distribution of locally delivered drugs. Therefore, direct scaling of dosage and delivery system size must be approached with caution, often necessitating dose adjustments or modifications to the delivery strategy for human applications. Future studies will explore these aspects in greater detail.
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