Guangyu
Zhu†
ab,
Liang
Wang†
ab,
Wenjie
Tao
*abc,
Hongbin
Hou
ab,
Guangqiang
Xu
abc,
Bo
Wang
ab and
Qinggang
Wang
*abc
aKey Laboratory of Photoelectric Conversion and Utilization of Solar Energy, Qingdao Institute of Bioenergy and Bioprocess Technology, Chinese Academy of Sciences, Qingdao, 266101, China. E-mail: taowj@qibebt.ac.cn; wangqg@qibebt.ac.cn
bShandong Energy Institute, Qingdao, 266101, China
cCenter of Materials Science and Optoelectronics Engineering, University of Chinese Academy of Sciences, Beijing, 100049, China
First published on 1st August 2025
The stereocontrolled synthesis of poly(1-butene) has been established using metallocene catalysts in the field of homogeneous catalysis. However, there are few reports on the efficient and controllable polymerization of 1-butene using non-metallocene catalysts, possibly due to the limited strategies for generating stereospecific active species specifically for high-carbon α-olefins. In this study, a series of novel tridentate [O−NX] titanium complexes were designed and used to synthesize poly(1-butene) materials with high activity (up to 3.41 × 106 g mol−1 h−1), ranging from atactic to isotactic (up to 91% mmmm). The physical properties of the obtained poly(1-butene) materials were highly correlated with their isotacticity, and highly isotactic poly(1-butene) possessed good toughness.
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Chart 1 Representative single-site catalysts investigated for the synthesis of isotactic poly(1-butene). |
To this end, a mechanistic understanding of stereoregularity control when using single-site catalysts8–27,31–38,42 is important. In an ansa-metallocene catalyst system, the C2-symmetric active species achieves isotactic polymerization through the alternation of polymer chain growth between the two identical face-selective sites.43 Meanwhile, the isotactic preference of C1-symmetric species originates from the site epimerization of the polymer chain and the face selectivity of the unique coordination site.44,45 Although these stereochemical principles are also applicable to group-IV non-metallocene catalysts,31–38,46,47 most of them exhibit low activity towards high-carbon α-olefin polymerization due to their congested tetracoordinate environment in C2- or C1-symmetric systems. In contrast, tridentate group-IV complexes, such as (pyridylamido)Hf discovered by Dow and Symyx in 2003, exhibit excellent activity and isoselectivity during α-olefin polymerization.48–57 Coates proposed that the isoselectivity of these Cs-symmetric tridentate hafnium complexes was caused by unexpected in situ monomer insertion into the Hf–Caryl bond, leading to C1-symmetric active species.58 Similarly, a C1-symmetric [(N−NN−)Zr(μ-H)nAliBu2]+ species was proposed to affect stereoselectivity in Pellecchia's tridentate Cs-symmetric[N−NN−] zirconium complexes,59,60 which was also supported by a computational study by Talarico.61 A rare tridentate hafnium catalyst reported by Voskoboynikov in 2021 showcased high isoselectivity with its C2 symmetry formed by the rigid ligand skeleton.62 Notably, most tridentate non-metallocene catalysts involved in the stereoselective polymerization of α-olefins employed dianionic ligands. To the best of our knowledge, the field of α-olefin polymerization remains unexplored in terms of tridentate non-metallocene catalysts with a monoanionic ligand,63–80 particularly regarding their potential for stereoregularity control.
Herein, we report that a tridentate titanium complex family with a [O−NX] ligand can catalyze stereoselective 1-butene polymerization to produce poly(1-butene), from atactic to isotactic (up to 91% mmmm), with high activity (up to 3.41 × 106 g mol−1 h−1) and with different side-arm donors (Chart 1, 6). Compared with previous reports,48–62,83,84 this is the first report on the application of group-IV non-metallocene catalysts with a monoanionic ligand for the stereoselective polymerization of α-olefins.
Based on reported methods,75L6 ligands were synthesized via the condensation of 1,3-diphenylpropane-1,3-dione and different substituted anilines. L6 ligands were treated with titanium chloride to afford complexes 6a–6e with side arms bearing S, O and N (Scheme 1), which were characterized carefully by 1H NMR, 13C NMR and elemental analysis. Single crystals of complexes 6a, 6c, 6d and 6e were grown by the slow vapor diffusion of n-hexane into their toluene solutions. Single-crystal X-ray diffraction studies confirmed their structures.
As shown in Fig. 1,85 complexes 6a, 6c, 6d and 6e feature distorted octahedral coordination at the titanium center, with three chlorine ligands in a mer arrangement. The N, O, Ti, X (side-arm heteroatom) and equatorial Cl are essentially in the same plane. Slight distortion was discovered between an X-containing five-membered ring (N1–C10–C15–S1–Ti1 in 6a) and an O-containing six-membered ring (O1–C1–C2–C3–N1–Ti1 in 6a). Interestingly, the single crystal of 6a is a mixture of enantiomers at the chiral S atom, indicating that 6a is actually C1-symmetric (see SI, crystal data). The bond angle sum of C15–S1–C16 (102.9°), C15–S1–Ti1 (95.0°) and C16–S1–Ti1 (108.6°) is 306.5°, suggesting that the S atom in 6a is sp3-hybridized. The bond angle sum of C22–O2–C21 (104.9°), Ti1–O2–C22 (130.7°) and Ti1–O2–C21 (110.7°) in 6d is nearly 360°, revealing the near-sp2-hybridization of the O2 atom. The different hybridizations of S and O in the side arms are consistent with previous reports.73 Both 6d and 6e are nearly planar, with similar Ti–X bond lengths (2.17 Å vs. 2.16 Å), which may lead to similar catalytic polymerization performance.
Complex 6a with a pendant –SMe group was chosen as the model catalyst to optimize the 1-butene polymerization conditions, inspired by the excellent performance of S-containing tridentate [O−NX] titanium complexes for ethylene polymerization.70–82 Some representative results are summarized in Table 1. When using 500 equivalents of MMAO as the co-catalyst, the activity of 1-butene polymerization was 4.8 × 104 g mol−1 h−1 (Table 1, entry 1), which is much lower than that of reported ethylene polymerization. Increasing the Al/Ti ratio from 500 to 1000 improved the activity obviously (Table 1, entry 2). However, further increasing the Al/Ti ratio to 2000 had a negative effect on activity (Table 1, entry 3). MAO as the cocatalyst resulted in low activity (5.7 × 104 g mol−1 h−1) when the Al/Ti ratio was 1000 (Table 1, entry 4). To our delight, it was found that employing alkyl aluminum and [Ph3C][B(C6F5)4] as co-catalysts resulted in higher activity (Table 1, entries 5–7), and the Al/Ti ratio can be reduced to 50. AlEt3 facilitated complete monomer conversion within 120 min with an activity of 1.25 × 105 g mol−1 h−1 (Table 1, entry 7). By shortening the reaction time (Table 1, entry 8) and increasing the monomer loading (Table 1, entry 9), the activity can reach 7.36 × 105 g mol−1 h−1. Reducing the Al/Ti ratio from 50 to 25 (Table 1, entry 10) resulted in a higher activity (7.52 × 105 g mol−1 h−1) and molecular weight (38 kDa). However, further reducing the Al/Ti ratio to 10 (Table 1, entry 11) resulted in a loss of activity (4.64 × 105 g mol−1 h−1) with a higher molecular weight (163 kDa). Of note, an induction period was needed, since sticky reaction mixtures and an exothermic phenomenon will not be observed until 15 min after the addition of [Ph3C][B(C6F5)4]. In summary, we used model complex 6a and successfully optimized the 1-butene polymerization conditions. Interestingly, we can employ alkyl aluminum (25 eq.) and [Ph3C][B(C6F5)4] (1.0 eq.) as cocatalysts to replace costly MAO or MMAO and produce poly(1-butene) efficiently.
Entry | Co-cat. | [Al]/[Ti]/[B] | Time (min) | Yield (g) | Act.b |
M
n![]() |
Đ |
---|---|---|---|---|---|---|---|
a Reaction conditions: 1-butene (2.4–2.5 g), 6a (0.01 mmol in 2 mL of toluene), co-catalyst, 25 °C, 30–120 min, in a sealed tube, quenched by acidified ethanol at the set time. b Activity is in units of 105 g mol−1 h−1. c Determined via GPC. d 4.8–4.9 g of 1-butene was used. | |||||||
1 | MMAO | 500/1/0 | 120 | 0.96 | 0.48 | 11 | 2.4 |
2 | MMAO | 1000/1/0 | 120 | 1.63 | 0.82 | 24 | 2.1 |
3 | MMAO | 2000/1/0 | 120 | 0.98 | 0.49 | 27 | 2.2 |
4 | MAO | 1000/1/0 | 120 | 1.13 | 0.57 | 9 | 3.2 |
5 | AlMe3/[Ph3C][B(C6F5)4] | 50/1/1 | 120 | 1.50 | 0.75 | 49 | 2.1 |
6 | AliBu3/[Ph3C][B(C6F5)4] | 50/1/1 | 120 | 1.13 | 0.57 | 37 | 2.5 |
7 | AlEt3/[Ph3C][B(C6F5)4] | 50/1/1 | 120 | 2.50 | 1.25 | 7 | 2.5 |
8 | AlEt3/[Ph3C][B(C6F5)4] | 50/1/1 | 30 | 2.43 | 4.86 | 8 | 2.4 |
9d | AlEt3/[Ph3C][B(C6F5)4] | 50/1/1 | 30 | 3.68 | 7.36 | 14 | 2.2 |
10 | AlEt 3 /[Ph 3 C][B(C 6 F 5 ) 4 ] | 25/1/1 | 30 | 3.76 | 7.52 | 38 | 2.3 |
11d | AlEt3/[Ph3C][B(C6F5)4] | 10/1/1 | 30 | 2.32 | 4.64 | 163 | 2.5 |
With the best polymerization conditions in hand (Table 1, entry 10), 1-butene polymerizations using catalysts 6 with different side-arm donors were further investigated, as shown in Table 2. Atactic poly(1-butene) was obtained by using 6a (Table 2, entry 1) in the form of a viscous oil. Complex 6b bearing an –OMe group gave a slightly lower activity (3.92 × 105 g mol−1 h−1) and moderate isotacticity (44% mmmm) (Table 2, entry 2), producing poly(1-butene) with elasticity. 6c, with an sp3-N-donor pendant group, did not yield observable polymers (Table 2, entries 3 and 4), whether using AlEt3/[Ph3C][B(C6F5)4] or MMAO as cocatalysts, which agreed with previous reports regarding ethylene polymerization.69 We speculate that an increase in poly(1-butene) isotacticity is possibly attributed to smaller steric hindrance from the –OMe group. As a result, we designed complex 6d with an alkyl-constrained dihydrofuran structure. Interestingly, 6d exhibited better isoselectivity (60% mmmm) and higher activity (6.00 × 105 g mol−1 h−1) compared with 6b (Table 2, entry 5 vs. entry 2). Notably, lowering the reaction temperature to −20 °C further increased the isotacticity (80% mmmm) and polymerization activity, with the corresponding product taking the form of hard plastic (Table 2, entry 6). Given that a significant quantity of emitted heat was observed during the polymerization process, we speculate that at a lower temperature, such as −20 °C, the thermal decomposition of active species was avoided so that the polymerization activity was improved (Table 2, entry 6 vs. entry 5). When MMAO was used as a co-catalyst, the isotacticity was improved to 75% mmmm, although the activity (1.50 × 105 g mol−1 h−1) was reduced quite a lot (Table 2, entry 7 vs. entry 5). The performance of 6d confirmed our hypothesis that smaller side-arms lead to better isoselectivity and activity. Next, we turned to modifying sp3-N in 6c to sp2-N. Surprisingly, when –NMe2 was replaced with pyridine to yield the complex 6e, there was a remarkable increase in polymerization activity (2.60 × 106 g mol−1 h−1) and isotacticity (82% mmmm) (Table 2, entry 8 vs. entry 5). Boiling of the reaction mixture within a few seconds of the addition of [Ph3C][B(C6F5)4] was observed. Consequently, the magnetic stirrer stopped stirring after 5 min due to the increased viscosity of the reaction solution. The poor stirring and high reaction viscosity of the mixtures may have led to the relatively wide PDI values (Table 2, entry 8: PDI = 2.8; entry 9: PDI = 3.2). Encouraged by the above findings, we tried 1-butene polymerization using catalyst 6e at −20 °C and produced poly(1-butene) with increased activity (3.41 × 106 g mol−1 h−1) and isotacticity (85% mmmm) (Table 2, entry 9). Of note, isotacticity can be further improved to 91% mmmm by using MMAO as the co-catalyst at room temperature, with reduced activity (1.82 × 105 g mol−1 h−1) (Table 2, entry 10). To the best of our knowledge, the above experiment results represent the highest level of activity and isoselectivity obtained in non-metallocene-catalyzed 1-butene polymerization. 6e avoids the use of expensive MAO and has a simple synthesis process; however, it still shows unsatisfactory activity and isoselectivity in 1-butene polymerization compared with metallocene catalysts.29 More structural modifications of 6e to enhance its practicality are currently underway in our lab.
Entry | Side-arm (cat.) | Time (min) | Yield (g) | Act.b |
M
n![]() |
Đ | mmmm |
---|---|---|---|---|---|---|---|
a Reaction conditions: 1-butene (4.8–4.9 g), 6 (0.01 mmol in 2 mL of toluene), AlEt3 (0.25 mmol, 1 M in hexane), [Ph3C][B(C6F5)4] (0.01 mmol in 2 mL of toluene), 25 °C, 5–30 min, in a sealed tube, quenched by acidified ethanol at the set time. b Activity is in units of 105 g mol−1 h−1. c Determined via GPC. d Determined via quantitative 13C NMR spectrum analysis. e 10 mmol of MMAO was used instead of AlEt3/[Ph3C][B(C6F5)4]. f The reaction is run at −20 °C. | |||||||
1 | SMe (6a) | 30 | 3.76 | 7.52 | 38 | 2.3 | <10 |
2 | OMe (6b) | 30 | 1.96 | 3.92 | 57 | 2.0 | 44 |
3 | NMe2 (6c) | 120 | n.r. | n.p. | — | — | — |
4e | NMe2 (6c) | 120 | n.r. | n.p. | — | — | — |
5 | Dihydrofuran (6d) | 30 | 3.00 | 6.00 | 41 | 2.4 | 60 |
6f | Dihydrofuran (6d) | 30 | 3.28 | 6.56 | 129 | 2.1 | 80 |
7e | Dihydrofuran (6d) | 30 | 0.75 | 1.50 | 38 | 1.9 | 75 |
8 | Pyridine (6e) | 5 | 2.17 | 26.0 | 41 | 2.8 | 82 |
9f | Pyridine (6e) | 5 | 2.84 | 34.1 | 52 | 3.2 | 85 |
10e | Pyridine (6e) | 30 | 0.91 | 1.82 | 42 | 2.1 | 91 |
The quantitative 13C NMR spectra of corresponding poly(1-butene) samples from Table 2 are shown in Fig. 2, ranging from isotactic to atactic. The rrrr pentad cannot be observed, implying that the resulting polymers are not hemi-isotactic. This suggests that consecutive migratory insertions between the axial site and the equatorial site are not feasible. On the other hand, mmmr, mmrr, and mrrm pentad peaks retain clear signals with increased tacticity, suggesting the prompt correction of stereoirregularity via an ESC mechanism19 and that site epimerization is likely operative. In addition, regioerror and chain-end peaks were not observed in any of the polymers.
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Fig. 2 Quantitative 13C NMR (298 K, CDCl3) spectra analysis of the methylene carbon in the side chains of the obtained poly(1-butene) samples. |
To correlate poly(1-butene) isotacticities with physical properties, the thermal and mechanical properties of representative polymers were investigated. To minimize polymer molecular-weight effects on the physical properties, the samples fall within a comparable molecular weight range of 38–57 kDa (Table 2, entries 1, 2, 5, 8 and 10). Interestingly, good correlation was discovered between the glass-transition temperature (Tg) and the isotacticity, i.e., the higher the isotacticity, the lower the Tg value (varying from −15.5 to −32.1 °C, Fig. 3a, a–e), which suggested that the highly isotactic poly(1-butene) may have applications in a wide temperature range. This trend may because the atactic amorphous structure reduced the mobility of the chain end, slowing down the transition kinetics. No Tm was found for low-isotacticity poly(1-butene) (Fig. 3b, a and b), indicating the low crystallinity of these polymers. More than one Tm peak was observed in moderately to highly isotactic poly(1-butene). The highest Tm values were positively correlated with the isotacticity of the corresponding polymers (varying from 71.8 to 81.8 °C, Fig. 3b, c–e). Moreover, an exothermic peak was discovered for 91% mmmm poly(1-butene) (Fig. 3b, e) at 23.9 °C with heating, indicating the occurrence of cold crystallization. We believe that highly isotactic poly(1-butene) does not crystallize during a direct cooling process; however, cold crystallization occurs during subsequent heating.
Fig. 3c shows 1D WAXD profiles of the above five examples aged at room temperature for 30 days. For low-isotacticity poly(1-butene) (Fig. 3c, a and b), crystalline peaks cannot be observed clearly. The low-crystalline nature of these polymers was also supported by DSC analysis (Fig. 3b, a and b). As expected, when the isotacticity of poly(1-butene) is increased (Fig. 3c, c–e), the crystallization peaks of the corresponding poly(1-butene) samples become clear and sharp in the WAXD spectra, which indicated that the thermal properties were greatly affected by the isotacticity of the materials. In addition, the distinct diffraction peaks observed at 2θ values of 10.1°, 17.5°, and 20.2° corresponded to the (110), (300), and (220) + (211) crystallographic planes of hexagonal86 form I, while peaks of other crystal forms are invisible, suggesting that a complete phase transition from tetragonal form II to hexagonal form I has been achieved.
Subsequently, we attempted to investigate the mechanical characteristics of poly(1-butene) with different isotacticities through tensile tests. It is noteworthy that only poly(1-butene) materials with medium to high isotacticity (Fig. 3d, c–e) could be successfully fashioned into tensile-test specimens, while sample a and b failed due to their excessive viscosity. 91% mmmm poly(1-butene) (Fig. 3d, e) showed the highest yield strength (σY = 9.5 MPa) but the lowest elongation at break (εB = 513%). Sample d with 82% mmmm isotacticity (Fig. 3d, d) was softer, with a yield strength of σY = 8.3 MPa and an elongation at break of εB = 837%. Sample c with 60% mmmm (Fig. 3d, c) showed a marked decrease in yield strength (σY = 2.9 MPa) accompanied by the highest elongation at break value (εB = 946%). Compared to commercial LDPE (Fig. 3d, f; σY = 12.1 MPa, εB = 703%), poly(1-butene) with 82% mmmm isotacticity possesses much higher tensile strength (26.0 MPa vs. 15.1 MPa) and a larger area under the stress–strain curve, indicating its good toughness and potential applications as a plastic film and packaging material.
To rationalize the remarkable effects of side-arm donors on stereocontrol, we first studied the steric hindrance effects and generated steric maps of complexes 6a, 6b and 6e and their possible active species Et-6a, Et-6b and Et-6e using the SambVca 2.0 program87 (Fig. 4). The structures of complexes were optimized via DFT computation at the level of the B3LYP functional with D3 dispersion and the 6-31G(d, p) basis set. The buried volume (%Vbur) was used to measure the steric environment of the side-arm donors around the Ti active site. The order of %Vbur was 6a (43.1%) > 6b (41.8%) > 6e (41.5%), which is opposite to the isotacticities of the corresponding polymers. The –SMe group in 6a caused obvious steric congestion at the north poles. Considering that atactic poly(1-butene) is generated using 6a, while an isotactic polymer is preferentially produced by 6e, it can be preliminarily inferred that the steric hindrance of side-arm donors may be a negative factor affecting isoselectivity. The order of %Vbur for possible active species was Et-6a (58.8%) > Et-6b (56.9%) > Et-6e (56.7%), which is consistent with the order of the catalyst precursors.
Supplementary information is available and includes full synthetic sequences, experimental procedures, characterization data and NMR spectra. See DOI: https://doi.org/10.1039/d5py00583c.
CCDC 2412497, 2412499, 2412500 and 2412502 contains the supplementary crystallographic data for this paper.85a–d
Footnote |
† These authors contributed equally to this work. |
This journal is © The Royal Society of Chemistry 2025 |