Open Access Article
Nirali A. Bhatt
a,
Jianan Shena,
James P. Barnard
a,
Juanjuan Lu
a,
Lizabeth Quigley
a,
Claire A. Mihalko
a,
Jeremy Gan
a,
Jialong Huanga,
Benson Kunhung Tsaia,
Abhijeet Choudhurya,
Aleem Siddiquib,
Raktim Sarmabc and
Haiyan Wang
*ad
aSchool of Materials Engineering, Purdue University, West Lafayette, IN 47907, USA. E-mail: hwang00@purdue.edu
bSandia National Laboratories, Albuquerque, NM 87123, USA
cCenter for Integrated Nanotechnologies, Sandia National Laboratories, Albuquerque, NM 87123, USA
dSchool of Electrical and Computer Engineering, Purdue University, West Lafayette, IN 47907, USA
First published on 10th November 2025
ZnO-based nanocomposites have been shown to possess unique properties that make them suitable for various electronic and optical applications. ZnO is a well-known piezoelectric material. Coupling it with another oxide with ferroelectric and piezoelectric behavior could lead to a composite thin film for sensing and data storage applications. In this study, ZnO–BaTiO3 (BTO) nanocomposites in the form of vertically aligned nanocomposite (VAN) thin films were synthesized, and the impacts of pulsed laser deposition (PLD) laser frequency and substrate selection on the piezoelectric and ferroelectric properties were explored. Tuning the laser frequency changes the adatom diffusion length and therefore the VAN pillar diameters. Similarly, different substrates can vary the growth orientations and morphologies of the two phases in VANs due to different lattice structures between the two film phases and the substrate, enabling tuning of strain and properties. Overall, this study demonstrates the potential of ZnO–BTO VAN thin films for sensor applications because of their inherent piezoelectric and ferroelectric properties.
5 and oxide-metal ones, such as BaTiO3 (BTO):Au,6 ZnO:Au,7 and LSMO:Au,8 are integrated for unique vertically coupled interfacial structures and multi-functionalities. Even a VAN system of oxide-nitride has been demonstrated.9 The VAN architectures can be tuned through many factors such as material selection, strain, composition of the two phases, and deposition parameters, to name a few.1 Moreover, they have been demonstrated to grow through a single step self-assembly growth process without the requirement for templating to achieve this microstructure. VANs grow through nucleation and growth processes with spontaneous ordering that results from the minimization of surface energy and elastic energy in the film. VANs stand out among other composite materials because of their multifunctionality, ease of growth, and property tunability.1,10 Recently, studies on VANs have reported film growth that can be functional for uses such as spintronic devices,11,12 magnetic tunneling junctions,12 data storage devices,13 memristors14,15 and optical sensors.7
This variety of applications stems from the inherent anisotropy present in VANs because of their unique vertical structures and the integration of two dissimilar materials. As an example, many of the oxide-metal VANs have demonstrated very strong optical anisotropy and some are hyperbolic because of the dielectric oxide matrix and the conductive metal pillars.16 Some metals are known to be ferromagnetic, plasmonic, and/or ductile.17 Some oxides, on the other hand, are piezoelectric, ferroelectric, dielectric and/or semiconducting.
The versatile material selections in VANs present enormous opportunities in materials design and property tuning. In addition, the vertical interfacial coupling between the two film phases in VANs could result in enhanced physical properties such as strain coupling-enhanced ferroelectric properties as seen in BiFeO3–Sm2O318 and non-linear optical responses in TiN–Au and TaN–Au VAN systems.19 Most of these vertical strain couplings have been demonstrated in cubic-based VANs on cubic substrates because VAN growth is usually preferred in epitaxial growth systems, i.e., the film phases grow lattices and symmetries matched with the underlying substrates to achieve the ideal pillar-in-matrix form. Some of the cubic-based VAN examples inclulde BaTiO3–Au on SrTiO3 substrates20 or hexagonal-based VANs on hexagonal substrates, such as ZnO:Au on sapphire.21
In this work, we aim to integrate ZnO with BaTiO3(BTO) as a VAN thin film with tunable microstructures and physical properties. We propose to explore the morphology tuning, vertical strain coupling and physical property variations based on laser frequency and substrate selection in ZnO
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BTO VANs as illustrated in the schematic shown in Fig. 1. ZnO is a functional oxide possessing many unique properties including piezoelectricity, pyroelectricity, and a large exciton binding energy due to its hexagonal wurtzite crystal structure and wide bandgap properties.22 Incorporating ZnO into nanocomposite forms, such as ZnO–Au and ZnO–Ni,23 has demonstrated strain-driven optical property tuning and magnetic property tuning, respectively. BTO is chosen as the secondary phase because of its interesting properties and applications. First, it is a well-known perovskite24 which has the form of ABO3 meaning it has an ionic nature.25 It gets its ferroelectric properties from the displacement of the B ion, Ti.26 It has a phase transition at the Curie temperature (Tc) of around 120 °C,27 resulting in a phase change from tetragonal below Tc to cubic above Tc. Because of its non-centrosymmetric crystal structure, BTO exhibits piezoelectric and ferroelectric properties. Optically, it has low losses with a high dielectric constant. This makes it great for optical waveguides and memory devices.28 Both SrTiO3 (STO) and sapphire substrates were chosen, as STO matches the crystal structure of BTO, while sapphire matches that of ZnO. In addition, laser frequencies of 2 Hz and 10 Hz were explored on both substrates. 2 and 10 Hz are the laser frequencies commonly used in other laser frequency-dependent VAN studies.11,29 Tuning the laser frequency has been shown to change the size of the VAN pillars since it directly impacts the diffusion time of the adatoms onto the substrate surface.30 It is expected that as the laser frequency increases, the size of the pillars decreases. These changes could result in tailored piezoelectric, ferroelectric, and optical properties. Additionally, strain coupling between the two film phases is related to the tuning of the laser frequency. These films could show functionality for sensors and data storage due to their tailorable properties.
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| Fig. 1 Schematic of the films grown in this study. The laser frequency was tuned from 2 Hz to 10 Hz for ZnO–BTO vertically aligned nanocomposites (VANs) on both sapphire and STO substrates. | ||
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| Fig. 2 XRD θ–2θ scans for the (a) 10 Hz ZnO–BTO on sapphire, (b) 2 Hz ZnO–BTO on sapphire, (c) 10 Hz ZnO–BTO on STO, and (d) 2 Hz ZnO–BTO on STO. | ||
Fig. 2c and d show the XRD of the ZnO–BTO films grown on STO substrates at 10 Hz and 2 Hz, respectively. At both laser frequencies, the BTO exhibits textured growth along (100) on the STO, which is expected due to their similar crystal structures. ZnO shows some growth as seen by the shoulder peaks of ZnO (102) and ZnO (0004) which can be seen in Fig. S2a and S2b, respectively. Similarly to the lack of textured growth of BTO on sapphire, the ZnO growth on STO demonstrates no texture due to the differences in the crystal structure and lattice parameters with STO. Fig. S10c shows the XRD of BTO on STO which looks very close to what is seen in Fig. 2c and d due to the greater concentration of BTO and its strong (00l) textured growth on the STO substrate.
In order to better understand the strain, the out of plane d-spacing was calculated and is presented in Table S1. Table S1 shows the d-spacing for the BTO(100) and ZnO(0004) peaks on the STO substrate as well as the BTO(200) and ZnO(0002) peaks on the sapphire substrate. Both 2 Hz and 10 Hz laser frequencies are considered. From this table, the d-spacing of the BTO peaks on either substrate is found to be under compression as the laser frequency increases from 2 Hz to 10 Hz. The ZnO d-spacing on the other hand, remains relatively stable with very little change especially for the films grown on the STO substrate. This observation is likely due to the greater concentration of BTO present in the films due to the larger molecular weight of the BTO as compared to ZnO. The choice of substrate does not seem to make a difference as both the ZnO and BTO d-spacings follow the same trend on both substrates. Additionally, the laser frequency for the ZnO d-spacing is not a factor that makes much of a difference. Overall, the high composition of BTO seems to be the cause of this behavior.
Fig. 4a–h show the two films grown on STO substrates. From the EDS mapping results, both the 2 Hz and 10 Hz films show initial vertical growth of the ZnO nanopillars for about half of the film thickness and then become slightly tilted toward the pillar top. This can also be explained by the presence of the nontextured ZnO growth as seen in the XRD for films grown on STO.
Furthermore, STEM under HAADF mode presents the contrast based on atomic number (about Z2),31 and it can show different grain morphologies in the films. The grains in the HAADF images in Fig. 3a and e are vertical and round at the top. In contrast, the HAADF images of the films grown on STO exhibit more rectangular grains as shown in Fig. 4a and e. This is a direct influence based on the substrate selection.
ZnO is typically an intrinsic n-type semiconductor due to the presence of oxygen vacancies32 while BTO needs to be doped to achieve semiconducting behavior.33 This means that ZnO will present a lower permittivity, because it has more free charge carriers. BTO, on the other hand, would present a higher permittivity due to its dielectric insulating nature. This explains why the out of plane permittivity corresponding to the ZnO pillars is lower than that of the in plane which corresponds to the BTO matrix. For the reference samples shown in Fig. S10b and S10d, the results exhibit similar findings though there is no anisotropy present in the film. This highlights anisotropic optical properties as a major advantage of VAN films.
Interestingly, the in-plane permittivity is higher for all films. The sample in Fig. 5b shows the out of plane permittivity being relatively equal to the in-plane permittivity around 775 nm. A possible explanation for this could be due to a greater number of vacancies or substitutional defects.34 These types of defects have been shown to have a higher dielectric constant at longer wavelengths.
Imaginary permittivity was also measured and can be seen in Fig. S3. All films have relatively low imaginary permittivity corresponding to low dielectric loss in the films. This makes these films suitable for photonic devices.35
Additionally, the refractive index (n) and extinction coefficient (k) were studied for all four films and are seen in Fig. S4. The refractive index explains the ratio between the speed of light and the speed of light in a material and explains how much the light bends. The extinction coefficient, on the other hand, describes the absorption of light in a material. For all films, the extinction coefficients of both in plane and out of plane are low, meaning that the film allows more light to pass through due to minimal absorption. Visually, this means that the films appear relatively transparent which is beneficial since transparent ceramic thin films are advantageous for use in optical applications because of their photonic quality, cost-effectiveness, and versatility.36 Furthermore, the refractive index for the films is also relatively low, especially when compared to metals or silicon which have n = 4. This low refractive index would make ZnO–BTO VAN films promising for antireflective coatings.37
Fig. 6a shows the ferroelectric domain phase map, Fig. 6b shows the phase and amplitude, and 6c shows the d33 coefficient of the ZnO–BTO films grown on sapphire at 2 Hz. All d33 coefficient data discussed are derived from the PFM amplitude loop. In Fig. 6a, there are no ferroelectric domains as there is no obvious contrast, and the piezoelectric coefficient is about 4 pm V−1. However, as the laser frequency increases to 10 Hz, there are clear ferroelectric domains (Fig. 6d) and even vertical domain switching. Fig. 6d shows the ferroelectric domain phase map, 6e shows the phase and amplitude, and 6f shows the d33 coefficient of the ZnO–BTO films grown on sapphire at 10 Hz. The increase in laser frequency improves the ferroelectric domains and switching behavior. Furthermore, the d33 coefficient also improves to about 6 pm V−1. This is caused by the increased ZnO pillar density as the laser frequency increases. This results in more strained interfaces between the pillars and matrix, which can improve the piezoelectric and ferroelectric properties. Fig. S5 shows the phase map, phase and amplitude, and d33 coefficient of the ZnO–BTO films grown on STO substrates. Like the films grown on sapphire, the increase in laser frequency improves the contrast and thus the ferroelectric switching. However, the d33 coefficient decreases from about 6 pm V−1 to 2 pm V−1. This is likely due to the lack of space between each ZnO pillar as was seen from the other three samples. P–E loops of some of the films were taken, and only some of the films demonstrated ferroelectric hysteresis as shown in Fig. S6a and S6b.
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2 molar ratio of ZnO to BTO has been proven to be successful in growing VANs. In comparison, a 2
:
3 molar ratio of ZnO to BTO was tried as well. This concentration did not result in the growth of VANs but rather both phases were mixed forming a homogeneous thin film. An example of this homogeneous growth is shown in Fig. S7 with the TEM and EDS of the 10 Hz 2
:
3 molar ratio ZnO–BTO grown on STO. It was found that the concentration of ZnO and BTO is important. A possible mechanism for this observation could be the difference in the lattice structure between ZnO and BTO. ZnO has a wurtzite hexagonal structure with lattice constants of a = b = 3.25 Å and c = 5.2 Å.42 BTO on the other hand has a tetragonal structure with a = 3.99 Å and c = 4.0 Å.43 Additionally, the amount of BTO in this case is much greater in the 2
:
3 ZnO–BTO than that in the 3
:
2 ZnO–BTO, which results in a BTO-dominant nanocomposite. ZnO becomes a very minor phase in the overall nanocomposite, and thus, the film becomes homogeneous without obvious pillars observed. Other factors could be related to the relative growth rates between the two materials and the difference in surface energy between ZnO and BTO, which could all result in this BTO-dominant nanocomposite.16
Further investigation was conducted on the 2
:
3 (40 mol%–60 mol%) ZnO–BTO molar ratio films. First, XRD of the target was recorded as shown in Fig. S8. Compared to the target XRD of the 3
:
2 ZnO–BTO molar ratio in Fig. S1, there are understandably lower intensity peaks of the ZnO since there is less ZnO in the 2
:
3 ratio. PFM measurements were also conducted for the four samples, as can be seen in Fig. S9. The 2
:
3 ZnO–BTO grown on sapphire at both laser frequencies did not demonstrate ferroelectric domains, but the growth on STO did. This means that the growth on sapphire does not have switchable ferroelectric domains, possibly resulting from the intermixing of ZnO and BTO and their 2 distinct crystal structures. STO one shows ferroelectric switching, perhaps from a larger strain in the film.39 It is interesting how ordered growth in the VAN shows switching for the sapphire substrate, and this is likely from the interface strain between the ZnO and BTO and more controlled growth. Fig. S6c and S6d show the P–E loops that demonstrated proper ferroelectric hysteresis. The hysteresis in the 2
:
3 ratio films is improved, perhaps due to the greater amount of BTO than that seen in the 3
:
2 ratio films. Since BTO is a ferroelectric material, it contributed to the improved hysteresis.
Furthermore, it is important to note that molar ratios need to be considered carefully when mixing a complex oxide with a simple oxide. Specifically, the higher molecular weight of BTO needs to be accounted for. For PLD targets made from powders as in this study, the larger molecular weight of BTO (233.207 g mol−1) than ZnO (81.38 g mol−1) can result in the addition of a greater amount of BTO powder which ultimately means there is more BTO. This is why ZnO grows as the pillars while BTO is the matrix. A deep look into composition tuning would show at what concentrations VAN growth is possible. Other technologically important substrates, such as silicon, can be explored for VAN growth in future device integration.
The ZnO–BTO material system is a new oxide–oxide VAN system with very few prior studies showing VAN type growth. One study demonstrating ZnO–BTO VAN was by Wang et al.44 where the memristive properties of ZnO–BTO were investigated. Misra et al.45 grew Au–ZnO–BTO VAN on an STO substrate as a demonstration of three phase VAN growth using a BTO–Au seed structure. They also reported the tilting of ZnO pillars after thickness reaching the range of 35–40 nm. It was also predicted that this tilting results from the minimization of strain energy which accounts for the increase in surface free energy. Additionally, they reported ferroelectric switching and a d33 coefficient near 10 pm V−1 which is close to what was reported for the sample in Fig. 6f above. Clearly, there are few reports of ZnO–BTO VAN, but the material system is very promising because of the combination of oxides, their out of plane strain component, and anisotropy. Future work can aim to understand the role of other deposition parameters, the addition of different dopants, and even phases to comprehend how desired properties can be achieved. Furthermore, the growth of epitaxial ZnO–BTO on Si can be promising as shown by Tiwari et al.46 with the epitaxial growth of ZnO on Si(111). Prior studies of other oxides prove that this can be possible. For example, both epitaxial BTO–CeO2 VAN47 and La0.7Sr0.3MnO3:NiO VAN48 on Si (001) were achieved with multiple buffer layers and showed a ferroelectric response and an exchange bias effect, respectively. There are challenges to achieving direct epitaxial growth on Si as seen by the incorporation of buffer layers to accommodate the difference in lattice mismatch. In addition, oxidation of Si substrates is possible as well, and the various Si orientations add to the challenges of achieving desired growth. While challenges exist for epitaxial growth on Si, investigation of proper growth parameters could allow for desired growth.
Furthermore, the scalability of the PLD-based VAN is an important consideration especially if the growth of this ZnO–BTO VAN is to be used in industrial applications. In recent years, PLD has been shown to be scalable through the use of a slit system to overcome plume broadening49 and a laser-scanning method to address uniformity of the film thickness over the wafer scale.50 Additional motorized substrate handling and the roll–roll process method have been developed to coat uniform films on substrates up to 12 inches in diameter51 and meter-long tapes for high-temperature superconductor coated conductors.52 Overall, achieving scaled-up VAN growth with PLD requires the ability to grow thick enough films that are uniform while maintaining target stoichiometry. To achieve this, it is crucial to ensure that the large substrate is heated evenly so that diffusion processes can occur and the lasers ablating the target create a plume large enough to grow a uniform film.
The various properties present in the ZnO–BTO material system, and the tuning seen depending on the substrate and laser frequency, make it promising for multiple applications. First, BTO is a great ferroelectric material alternative for the well-known lead zirconate titanate (PZT), considering its lead-free oxide, low fabrication cost, and good ferroelectric and piezoelectric properties.53,54 Additionally, the low dielectric loss of BTO makes these ZnO–BTO VANs useful in dynamic random access memory devices, capacitors, and optical waveguides.28 Additionally, the VAN architecture allows for thicker strained films if needed due to the out of plane strain coupling. Therefore, the ferroelectric properties of the VAN films are not limited by the strained single phase thin films under the critical thickness.55 Though further investigation is needed to use the ZnO–BTO VANs in practical applications, the data presented in this work suggests that the ZnO–BTO VANs could be a unique choice for thick ferroelectric thin films and a good material system for ferroelectric and piezoelectric applications.
:
2. The crystallinity of the films varied depending on the substrates. The films grown on sapphire demonstrated epitaxial and/or textured growth of ZnO, while those grown on STO showed epitaxial and/or textured growth of BTO. The well-suited crystal structure of sapphire to ZnO and STO to BTO aided in this growth. Microstructurally, the ZnO grew as VAN pillars, while BTO was the matrix. On both substrates, as the laser frequency increases, the size of the ZnO pillars decreases as expected. Optically, the films were all anisotropic, with optical permittivity that shows low losses, a property known to BTO. The extinction coefficient was low for all four films, meaning that less light is absorbed, suggesting optically transparent films. Ferroelectric and piezoelectric properties were determined, and ferroelectric switching was observed as well as tuning of the d33 coefficient. This work presents a ZnO-based VAN material system that demonstrates laser frequency tuning of piezoelectric and ferroelectric properties for future sensing and optical applications.
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2 molar ratio (60 mol%–40 mol%) ZnO–BTO nanocomposite target was made by mixing ZnO and BaTiO3 powders, pressing the mixture, and sintering at 950 °C for 6 hours. Al-doped ZnO (AZO) was used as the conductive bottom electrode for electrical measurements on sapphire and was grown below the ZnO–BTO. The AZO was made by mixing and sintering ZnO and Al2O3 powders with 2 weight percent Al2O3 for a 6-gram target. The AZO target was sintered at 1100 °C for 11 hours. During the AZO deposition, 1250 pulses at 780 °C, 5 Hz, and 150 mTorr oxygen background were used. Then the AZO film was cooled to 500 °C and annealed for 30 minutes with 100 Torr oxygen background pressure. Strontium ruthenate (SrRuO3, SRO) was used as the conductive bottom electrode for electrical measurements on STO and was grown underneath the ZnO–BTO. During SRO deposition, 3000 pulses at 750 °C, 5 Hz, with 40 mTorr oxygen background pressure were applied. Then, it was cooled in a 40 mTorr background. The ZnO–BTO was grown on sapphire (with or without the AZO) using ∼4900 pulses, at 780 °C, 100 mTorr oxygen background pressure. Then the film was cooled to 500 °C and annealed for 30 minutes with 100 Torr oxygen background pressure. The laser frequency was varied to either 2 Hz or 10 Hz. The ZnO–BTO was grown on STO (with or without the SRO) using 3000 pulses at 780 °C with a 100 mTorr oxygen background pressure. Then it was cooled in a 100 Torr oxygen background. The laser frequency was varied to either 2 Hz or 10 Hz. For all growths, a laser energy of 450 mJ was used.
The ferroelectric hysteresis (P–E) loop measurement was conducted using a Radiant Technologies Precision LC II ferroelectric tool.
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