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Blister test to measure the out-of-plane shear modulus of few-layer graphene

Metehan Calis a, Narasimha Boddeti b and J. Scott Bunch *ac
aBoston University, Department of Mechanical Engineering, Boston, MA 02215, USA
bWashington State University, School of Mechanical and Materials Engineering, Pullman, WA 99163, USA
cBoston University, Division of Materials Science and Engineering, Brookline, MA 02446, USA. E-mail: bunch@bu.edu

Received 11th October 2024 , Accepted 4th December 2024

First published on 11th December 2024


Abstract

We measure the out-of-plane shear modulus of few-layer graphene (FLG) by a blister test. During the test, we employed a monolayer molybdenum disulfide (MoS2) membrane stacked onto FLG wells to facilitate the separation of FLG from the silicon oxide (SiOx) substrate. Using the deflection profile of the blister, we determine an average shear modulus G of 0.97 ± 0.15 GPa, and a free energy model incorporating the interfacial shear force is developed to calculate the adhesion energy between FLG and SiOx substrate. The experimental protocol can be extended to other two-dimensional (2D) materials and layered structures (LS) made from other materials (WS2, hBN, etc.) to characterize their interlayer interactions. These results provide valuable insight into the mechanics of 2D nano devices which is important in designing more complex flexible electronic devices and nanoelectromechanical systems.


1. Introduction

Atomically thin graphene, known for its high elastic modulus (Young's modulus ∼1 TPa),1 extreme bendability,2 and conformity3 to a surface, is a great candidate for flexible electronics4 and soft robotics applications5 as it can bend and shape into complex structures. Nevertheless, while research on 2D materials and their LS has predominantly concentrated on electrical and optical characterization, there has been a lack of focus on the characterization of the mechanical properties and interactions between the layers of these structures. Moreover, as the thickness reduces to the atomic level, surface forces play a critical role in device fabrication and functionality. For instance, the majority of fabrication processes entail transferring 2D materials from one substrate to another by utilizing van der Waals transfer methods.6,7 Therefore, a comprehensive understanding of the mechanical properties of 2D materials, both in monolayer and layered configurations, is critical.

There is a growing body of literature demonstrating the strong adhesion energies between 2D materials and various substrates along with the high elastic moduli of these materials. However, one less studied but nevertheless important elastic constant is the shear modulus. The shear modulus which influences the bending rigidity and flexibility is of great importance to van der Waals bonded 2D materials and LSs. The shear modulus plays a role in how the structure folds,8 ripples,9 and slips.10 Therefore, determining the shear modulus precisely has critical importance.11 While much is understood about the shear modulus in bulk form of 2D materials such as graphite, less is known about the shear modulus in thin 2D materials and their LSs made from 2D materials. The majority of existing relevant research is based on computational modeling12–15 and there is only a limited number of experimental studies8,16–18 focused on the out-of-plane shear modulus of few-layer 2D systems.

2. Materials and methods

2.1. Materials and measurements

Here, we introduce a new approach to determining the out-of-plane shear modulus of an FLG by using a constant-N pressurized blister test which has been widely used to determine several mechanical properties of 2D thin-films including Young's modulus,19 adhesion energies,20,21 coefficient of friction,22 and shear stress.10 To fabricate the devices used in the blister test, we start with mechanical exfoliation of FLG over a SiOx/Si wafer. Subsequently, we etch microcavities through the FLG, and SiOx, and into the Si substrate (see the ESI for details). Then, we use an optical microscope23 to identify FLG flakes on the substrates that fall within 10 to 50 layers of graphene thickness. Subsequently, we verify their thickness with the atomic force microscope (AFM).24 Next, utilizing a micro-manipulator, a chemical vapor deposition (CVD)-grown monolayer MoS2 flake is transferred over the wells to cover the microcavities that are etched through the exfoliated FLG. This transferred MoS2 flake enables us to lift and delaminate the FLG at the end of the blister test (Fig. 1a) (see the ESI). After fabrication, the devices are placed into a pressure chamber and charged to a certain input pressure (p0) with argon gas. The gas molecules diffuse into the sealed microcavity and we wait (∼48 hours) until the input pressure and internal pressure (pint) equilibrate (p0 = pint).25 After taking the devices out of the pressure chamber, pint is greater than pext (pextpatm ≈ 1 atm), and the MoS2 membrane bulges upward which we image using the AFM. The devices are then returned to the pressure chamber at a higher p0 and this process is repeated at this new input pressure (Fig. 1b left). Initially, the bulge radius is equal to the well radius (a0) and the deflected MoS2 behaves as a pressurized circular membrane clamped along the well boundary25 by the adhesive forces between the MoS2 membrane and the FLG. We use Hencky's model to determine the two-dimensional Young's modulus (E2D)3,19,20,24,26 of MoS2 (see the ESI for details). Beyond a critical pressure, the pressure load on the MoS2/FLG LS is large enough to overcome the adhesive forces clamping the MoS2/FLG LS to the SiOx surface, and it delaminates from the surface (Fig. 1b, right). In Fig. 1c, we show an AFM image of the device before (top) and after delamination (bottom). In Fig. 1d, we show cross-sections of the AFM scans of a device, which pass through the center of the blister, corresponding to varying input pressures. Some devices undergo multiple delaminations to larger radii (ɑ) at higher pressures. We observe that the MoS2/FLG LS delaminates from the substrate instead of just the MoS2 membrane suggesting that the work of separation between MoS2 and FLG is larger than that of FLG and SiOx. In this delamination, unlike the typical blister configuration, we also observe a kink in the delamination profile where monolayer MoS2 meets the FLG (Fig. 1d). This suggests that the FLG layer beneath the MoS2 membrane has separated. We assume that all layers of the FLG delaminate with the MoS2. However, there remains the possibility that some layers of FLG remain attached to the SiOx surface.
image file: d4nr04214j-f1.tif
Fig. 1 (a) Optical image of the monolayer MoS2 over the FLG substrate. The orange and black dashed lines show the boundary of monolayer MoS2 flakes and FLG substrate, respectively. The scale bar is 10 μm. (b) Schematic illustration of the experimental procedure. Devices are kept in the pressure chamber until p0 = pint (left). When the devices are taken out, the MoS2 membrane bulges up due to pint > pext (≈patm). This process is repeated with higher input pressures until the LS delamination is observed from the SiOx surface (pint > pcrt) (right) (pink: monolayer MoS2 membrane, black: FLG, grey: SiOx/Si substrate). (c) AFM height image of the MoS2/FLG LS devices before (up) and AFM amplitude image after delamination (down). Scale bars are 2.5 μm. (d) Representative AFM cross-sections of the devices at various input pressures. In this particular device, we observed 3 LS delaminations. The dashed line curves are deflection profile fittings for the delaminated configurations, used to calculate the shear modulus. The kinks at the blisters become more pronounced as the input pressure increases. (Inset: optical image of the delaminated MoS2/FLG LS device. Scale bar is 5 μm.)

2.2 Theoretical model

We model each MoS2/FLG LS device as a thermodynamic system which includes the membrane, MoS2/FLG LS-substrate interface, trapped gas, and external atmosphere. Our aim is to minimize the free energy of this system to determine its equilibrium configuration at any prescribed input pressure. We built our model based on previous studies,3,27,28 and the free energy of the system can be expressed as:
 
F = Fmem + Fgas + Fext + Fadh(1)
Fmem is the strain energy of the membrane due to the pressure load assuming axisymmetric deformation, Fgas is the energy change due to the expansion of the gas molecules trapped in the blister, Fext is the energy change of the external environment, and Fadh is the adhesion energy of the LS – substrate interface (see the ESI for further details). We incorporate the following assumptions into our strain energy calculations: (1) stretching in the FLG layers is negligible29 and the MoS2/FLG LS experiences only shear deformation,30 (2) the contribution of bending energy is neglected, and (3) a clamped boundary condition is valid.19,25 We neglect the bending strain energy contribution to the free energy as it is negligible compared to the shear strain energy (see the ESI (Section 7) for more information). Thus,
 
image file: d4nr04214j-t1.tif(2)
where r is the radial coordinate, and w is transverse deflection. Nr and εr are the radial stress and strain, and Nt and εt are the circumferential stress and strain. G2D is the two-dimensional shear modulus of FLG. We assume that the contribution of the MoS2/FLG interface to G2D is negligible, as the LS is largely composed of graphene layers. Therefore, G2D can be calculated by multiplying the shear modulus (G) by the thickness of the layered structure (G × (thickness of LS) = G2D (N/m)). We modified Williams’ model31 for pressure-loaded clamped axisymmetric membranes by adding a shear term to the force balance equation. This allows us to determine the G2D of the FLG when E2D is known. In this model, we sub-divide the whole blister into two regions: (i) Region I (ra0) where only MoS2 is suspended, and (ii) Region II (a0 < ra) comprised of the delaminated MoS2/FLG LS. The deflection profiles, denoted as w(r), of the delaminated LS device can be expressed as follows:
 
image file: d4nr04214j-t2.tif(3)
where p is the pressure difference across the membrane (p = pintpext), t is the thickness of the membrane, and image file: d4nr04214j-t3.tif. The coefficients Cj and Bj are functions of f0 = 4G2D/(E2Dp2a2)1/3 and are determined utilizing the governing equilibrium equations, clamped boundary conditions, and continuity of the displacements (see the ESI for further details). We take E2D of the MoS2 layer (E2D = Ebulk × (MoS2 thickness)) as Young's modulus of the whole system since only the MoS2 membrane is assumed to stretch by the pressure load. With f0 as the fitting parameter, we fit the deflection profile from our model (dashed line in Fig. 1d) to the AFM cross-section of the delaminated blister configuration to determine f0. Assuming isothermal expansion of a fixed number of gas molecules, the ideal gas law can be written as p0V0 = pint(V0 + Vb) where V0 is the initial volume of the microcavity. With the best-fit profile, we calculate the bulge volume (Vb) which allows us to determine the pressure difference p and thus, G2D. Next, we incorporate the calculated G2D value into the free energy model to find the adhesion energy between FLG and the SiOx substrate when the blister reaches its equilibrium delaminated configuration.

3. Results and discussion

We measure the blister profile of each device that shows MoS2/FLG LS delamination from the substrate, and in Fig. 2 we plot the shear modulus for 10 devices with nine of them delaminating multiple times (2 or 3 times). Additionally, any irregular and non-circular LS delaminations were not included in the analysis (see the ESI). We find the average shear modulus for FLG to be G = 0.97 ± 0.15 GPa. Our finding suggests that the primary contribution to the shear modulus of the LS is the FLG since the primary component of our experimental devices consists of graphite (FLG thickness range ≈ 4.25–6.25 nm versus monolayer MoS2 thickness = 0.65 nm).32 This value aligns with previous experimental studies on the out-of-plane shear modulus of various types of graphite (0.36–4.52 GPa) and is close to the value of G = 4 GPa for intrinsic dislocation-free graphite.8,16–18
image file: d4nr04214j-f2.tif
Fig. 2 Shear modulus of the 10 devices. 9 devices undergo multiple delaminations from the surface. The dashed line is the average of all devices (G = 0.97 ± 0.15 GPa). The data in the blue shaded box are taken from the literature.

The only unknown parameter remaining in the description of the thermodynamic system is the separation energy (Γsep) of the FLG layers from the SiOx surface. Through an iterative process, we numerically determine the separation energy for each delaminated device by matching the theoretical system minimum with respect to a and p with the experimental observation. In Fig. 3a, we plot the free energy change of one device as a function of a and p. The red dot on the plot shows the free energy minimum that matches the experimental observation and thus provides us the separation energy. The separation energies thus obtained are shown in Fig. 3b, with the average Γsep = 0.20 ± 0.02 J m−2 shown as a dashed line. Our measured value for the separation energy aligns with previous studies19,21,33 on the separation of multilayer graphene over SiOx substrates. Our model can be extended to predict the delamination behavior of other LS devices that are made of other 2D materials (see the ESI).


image file: d4nr04214j-f3.tif
Fig. 3 (a) Filled contour plot of free energy change of MoS2/FLG LS. The red dot in the plot shows the location of the minimum energy after delamination. (b) Separation energies of the MoS2/FLG LS devices from SiOx. Several devices were subjected to multiple delamination. The dashed line is the average of all devices (Γsep = 0.2 ± 0.02 J m−2).

To explore the impact of the thickness of the FLG on the delamination behavior, we transfer monolayer MoS2 onto FLG flakes with varying thicknesses, targeting a total LS thickness range of 2 nm to 11 nm since after a certain thickness of FLG, only MoS2 membrane delaminates from the surface.25 In Fig. 4, we show the optical microscope image along with thickness measurements and blister cross-sections. We include an example of a thinner device (2 nm) as shown in Fig. 4a where the kink on the blister profile of the LS delamination is not noticeable in the AFM scan (see the ESI for further details). As the underlying graphite thickness in the LS approaches the thickness of the monolayer MoS2 membrane, it is not possible to determine whether LS delamination has occurred or not since the layers of the delaminated LS blisters become more flexible and compatible with each other (see Fig. S8). Consequently, we are unable to precisely fit the curve to the cross-section of the delaminated device, which makes the determination of G2D for such devices difficult. Fig. 4b is an explanatory example in which we observe both only MoS2 and MoS2/FLG LS delaminations in two different devices at the same input pressure on the same multilayer graphene flake which is 6.3 nm thick. The thickness of all the devices utilized for the calculation of G2D lay within the range of 5–7 nm. In contrast, as shown in Fig. 4c, above a certain graphite thickness, we observe only delamination of the MoS2 membrane from the FLG surface. Additionally, as shown in Fig. 1c, thin MoS2/FLG devices are prone to developing wrinkles which can affect the assumption of a fully clamped, axisymmetric profile. We neglect the effect of wrinkles because there is no simple analytical model available to accurately describe their influence.


image file: d4nr04214j-f4.tif
Fig. 4 (a) Optical image (left) of the 2 nm-thick device that shows LS delamination. The thickness of the LS (middle) and AFM cross-section (right) of the device (I). LS delamination is hard to observe with the AFM scan. The scale bar is 10 μm. (b) Optical image (left) of one of the LS devices. Blister-I is typical LS delamination from SiOx, Blister-II is an LS delamination from SiOx, and Blister-III is the regular delamination of MoS2 from the FLG surface. The thickness of the LS (middle) and cross-section of the Blister-I and III (right). The scale bar is 20 μm. (c) Optical image (left) of MoS2 on slightly thicker multilayer graphene. After a certain thickness, we only observe regular delamination of MoS2 from the FLG surface. The thickness of the LS (middle) and cross-section of the Blister-I (right). The scale bar is 20 μm.

To further understand why we do not observe LS delamination for thicknesses exceeding a value of ∼7 nm, we will compare the free energy variation at three different input pressures. In Fig. 5, we plot the variation in free energy according to: (i) the standard free energy model based on Hencky's solution that describes the delamination of the MoS2 membrane from FLG (solid lines), and (ii) the LS free energy model that we utilize to describe the delamination of the MoS2/FLG LS (dashed lines), both expressed as a function of the blister radius. In this demonstration, we focus on three different thicknesses of LS, 2 nm, 6 nm, and 9 nm. For each case, we use microcavity dimensions that represent the devices used in the experiment: depth of 600 nm and a radius of 2.5 μm and use the experimentally measured parameters G = 0.97 ± 0.15 GPa, Γsep = 0.20 J m−2 (work of separation of graphite from SiOx), E2D = 171.1 N/m, and Γsep = 0.39 J m−2 (work of separation of MoS2 from graphite) from our previous work.25 For each free energy model, we locate the equilibrium configuration by finding the local minimum of the free energy functions (F) by setting its derivatives with respect to the independent variable a to zero (dF/da = 0). When the input pressure p0 is below a critical pressure (pcr) for delamination specific to the free energy model, the membrane stays pinned at the initial radius since there are no local minima above the well radius. When p0 = pcr, the system possesses an equilibrium configuration at a = a0 and further input pressure increase beyond this point results in delamination to a > a0, and F reaches its local minimum (the part of the curve with a < a0 is not observable physically).


image file: d4nr04214j-f5.tif
Fig. 5 Comparison of free energy models at 3 different po. The black vertical dashed line shows the well radius. Rectangular symbols indicate the equilibrium configuration where dF/da = 0. MoS2/FLG thickness (a) 2 nm, (b) 6 nm, and (c) 9 nm.

In Fig. 5a (LS thickness: 2 nm), we can see that the LS model possesses a local minimum at the edge of the well at an input pressure lower than the standard blister model. Therefore beyond this critical pressure pcr, for the LS model, the system will follow the minimum of the LS model and LS delamination is expected. In Fig. 5b (LS thickness: 6 nm), the local minima for both free energy models occur around the same critical input pressure. Thus variation in the adhesion strength or the local van der Waals interactions play a crucial role in determining whether the system follows one path or the other for the delamination configuration (see the ESI for details on identifying the delamination transition zone). As FLG thickness increases, MoS2 membrane separation from the FLG surface becomes thermodynamically more favorable than FLG delamination from the SiOx substrate and FLG shearing. In Fig. 5c, with thicker FLG layer combinations (LS thickness: 9 nm), the standard model reaches a local minimum before the LS model. So only MoS2 separates from the graphite surface and no LS delamination takes place.

4. Conclusion

We conducted a study on the mechanical behavior of a FLG using the constant-N blister test. By increasing the input pressure, causing the MoS2 membrane to bulge upwards, we successfully induced delamination of the MoS2/FLG LS from the SiOx surface. Analyzing the blister configuration as a thermodynamic system, we measure the shear modulus of the FLG as G = 0.97 ± 0.15 GPa and Γsep = 0.20 ± 0.02 J m−2 for separation energy for FLG from SiOx surface. We also calculated the critical pressure and thickness relation to demonstrate that beyond ∼7 nm thickness of MoS2/FLG, we do not observe LS delamination. Our study is useful for understanding the mechanical behavior of layered 2D structures and can be extended to determine the shear modulus of 2D layered heterostructures. This can be used to guide the development of new designs of electrical and mechanical systems in flexible electronic34 and soft robotics applications35 or the fabrication of more complex structures based on 2D heterostructure materials.36,37

Author contributions

Metehan Calis: formal analysis, data curation, writing – review & editing, writing – original draft. J. Scott Bunch: writing – review & editing, supervision, conceptualization. Narasimha Boddeti: writing – review & editing, supervision, conceptualization, formal analysis.

Data availability

The data supporting this article have been included as part of the ESI. Any additional and raw data that were used during the preparation of the manuscript and ESI are available from the corresponding author upon request.

Conflicts of interest

There are no conflicts to declare.

Acknowledgements

This work was funded by the Ministry of National Education of Turkey under the Graduate Education Scholarship (YLSY) program.

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Footnote

Electronic supplementary information (ESI) available: CVD growth and characterization, FLG well fabrication and MoS2 layers transfer procedures, Young's modulus calculation, shear modulus derivation, and free energy model, investigation of the delamination behavior of the LS System by varying the thickness, Raman spectroscopy analysis over the delaminated blister, bending modulus and bending strain energy calculation, thickness dependence of delaminated LS profile, non-circular delamination examples. See DOI: https://doi.org/10.1039/d4nr04214j

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