Mohamed
Okasha
and
Vivek
Maheshwari
*
Department of Chemistry, The Waterloo Institute for Nanotechnology, University of Waterloo, 200 University Av. W., Waterloo, ON N2L 3G1, Canada. E-mail: vmaheshw@uwaterloo.ca
First published on 27th December 2024
Multielement combinations either as high entropy alloys or as nanocomposites are highly effective electrocatalysts for key reactions such as the hydrogen evolution reaction (HER) and the oxygen evolution reaction (OER). Both these reactions are crucial for generation of green hydrogen from water splitting. In this work we demonstrate the concept of using an electrical double layer to modulate the formation of these multielement catalysts. A one-pot, room temperature synthesis method is used to prepare dual functional HER and OER catalysts. The nanocomposite catalyst (NAC) forms chain-like structures composed of Au nanoparticle (AuNP) cores with a shell structure of Pt, Ni, Cu, Co and V that form a combination of metallic and amorphous composite heterostructures on a nanoscale, tailored using the electrical double layer. The NAC achieves low HER and OER overpotentials in 0.1 M KOH with fast kinetics for both reactions.
Synthesizing HEAs and such nanocomposites using either a bottom-up or a top-down approach can involve wet chemistry and high temperature methods and can be lengthy, adding to the cost of the catalyst.6,13 These methods typically also have little control over the distribution of the elements and their oxidation states. Herein, we show the concept of using a colloidal template and its electrical double layer (EDL) to direct the synthesis of a bifunctional water splitting nanocomposite catalyst (NAC). The one-pot method is easy and conducted at room temperature. The developed catalyst consists of Au nanoparticle (AuNP) chains as a template structure with a surface shell layer composed of a PtNiCuCoV mixture. The NAC structure results from the use of the EDL on the AuNP chains to direct the synthesis.19 As a concept, we show that this EDL directed synthesis results in key differences in the NAC structure compared to undirected synthesis. The Au–PtNiCuCoV catalyst exhibits, as a result of these structural changes, exceptional HER and OER performances under weak alkaline conditions with good kinetics.
The NAC is prepared through self-assembly of 10–12 nm AuNPs into distributed chain-like structures in aqueous media using metal cations of Pt4+, Ni2+, Cu2+, Co2+, and V3+. These metal cations interact preferentially with the negatively charged AuNPs through the EDL causing chain-like structures to form. The AuNP and metal cation mixture is then reduced to form the NAC. Depending on how the metal cations are added to the AuNPs, the atomic distribution can be altered.19,20Scheme 1 shows how the distribution of atoms on the AuNP surface changes when AuNP Pt4+ chains and AuNP Ni2+, Cu2+, Co2+, V3+chains are separately prepared and then mixed together (NAC mixed chains) (Scheme 1a) versus simultaneously mixing all metal salts at the same time (NAC mixed ions) (Scheme 1b). Adding all metal cations at the same time to the AuNPs results in a more homogenous distribution of atoms after reduction. This is evident from TEM observations, which show small Pt nanoparticles evenly distributed on the AuNP surface (Fig. 1a). More isolated domains of Pt nanoparticles form on the AuNP surface when the chains are prepared separately and then mixed (Fig. 1b) and as a result not as evenly distributed. Differences are also observed in other elements, as will be discussed later. Both preparation methods resulted in chain-like structures with AuNP cores and a heterogenous mixture of Pt, Ni, Cu, Co and V forming a shell on the AuNP surface. An amorphous layer is also observed surrounding the AuNP chains (Fig. 1c) and metallic–metallic and metallic–amorphous interfaces can be observed in these NACs (Fig. 1c inset). Electron energy loss spectroscopy (EELS) for the NAC mixed ions further confirms the formation of the heterogenous composite on the AuNP shell (Fig. 1d–j). Pt, Cu and V can be observed directly on the AuNP surface. While Ni and Co are observed more on the diffuse layer around the AuNP surface, which corresponds to the amorphous layer surrounding the NAC. Mixing the metal cations in water without the use of AuNPs resulted in the formation of a nanocomposite lacking the chain-like structure and its heterogeneity (Scheme 1c and Fig. S1, ESI†). Inductively coupled plasma mass spectroscopy (ICP-MS) shows that the relative atomic distributions of elements in the NAC mixed ions are 72.8, 1.4, 16.8, 1.2 and 7.8 at% for Pt, Ni, Cu, Co, and V, respectively. This demonstrates that the NAC is primarily a Pt composite with high concentrations of Cu and V and low concentrations of Ni and Co. The NAC mixed chains also show a similar composition (75, 1.5, 12.8, 0.3, and 10.2 at%), while the NAC made without AuNPs shows a more homogenous atomic distribution (29.8, 12.8, 30, 10.6, and 16.7 at%).
The difference in the composition and distribution is also because of the Au nanoparticles (zeta potential of ∼−35 mV) whose EDL leads to the preferential accumulation of the Pt4+ ions (and V3+) compared to the divalent ions.21 This is due to the concentration of the ions in the EDL being exponentially dependent on their charge. The higher concentration of Cu is due to its ability to form intermetallics with Pt at very low concentrations compared to other transition metals.22–24 Meanwhile, in the synthesis without the use of the AuNP chain template, purely entropic considerations lead to a more uniform distribution of the five elements. The chain like morphology of the NAC is also confirmed by UV-vis absorption spectroscopy (Fig. S2, ESI†) where Au nanoparticles show a typical plasmon resonance peak at ∼525 nm. In contrast, for the NACs prepared with the AuNP chain like template, this red shifted to ∼620–640 nm due to the delocalization of the plasmon on the chain.
Grazing incidence X-ray diffraction (GIXRD) data (Fig. S3, ESI†) for both the NAC mixed ions and mixed chains primarily showed crystalline Pt peaks, shifted to lower 2θ angles indicating a distortion in the crystal lattice of Pt. For example, Pt (220) peaks shifted from 67.55° (for Au–Pt) to 65.25° for both NAC mixed ions and mixed chains. No other prominent peaks were observed from any of the other transition metals either due to their low concentration on the surface or due to the formation of the amorphous phase. In contrast, for the NACs made without the AuNP chain like template, a contraction in the Pt lattice was observed. The Pt (220) peak, for e.g., shifts to a higher 2θ angle of 69.65°. The peaks are also broad, which further indicates the small size of the crystalline domains. Some alloy formation and overlap in XRD peaks with Au cannot be ruled out. The effect of both lattice shrinkage and expansion can lead to enhanced HER and OER activity.25–27 The difference in the strains between the templated and untemplated NACs indicates a fundamental difference in their formation mechanism. Specifically, the EDL directed synthesis alters the chemical composition of the NACs, which results in the observed differences. The difference in chemical composition will be further discussed below based on X-ray photoelectron spectroscopy (XPS) results.
XPS analysis was conducted to further detail the differences in the samples. XPS data (Fig. 2) show that Pt 4f peaks on both NAC mixed chains and NAC mixed ions (Fig. 2a) lack shoulders that are observed at higher binding energies (72 and 78 eV) on the NAC without AuNPs. This indicates that NAC samples prepared in the presence of AuNPs contain relatively less amounts of Pt2+. The higher binding energies of the Pt peaks are also an indication of electron transfer to neighbouring atoms on the catalyst surface in both Au chain templated NACs.28 This indicates that the Pt atoms interact with other atoms (Ni, Cu, Co and V) confirming a distorted lattice which was observed in GIXRD (Fig. S3, ESI†).
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Fig. 2 XPS characterization of NAC mixed ions, NACs, mixed chains, NACs in H2O, and NACs without Pt, for the main elements: (a) Pt 4f, (b) Ni 2p, (c) V 2p, (d) Cu 2p, (e) Co 2p and (f) O 1s. |
Another critical observation is that the presence of metallic species for the transition metals Ni, V, Cu and Co is predominantly observed for NACs made with the Au chain template. This can be clearly observed in the case of Ni (Fig. 2b), where only the NAC mixed chain and NAC mixed ion samples show a metallic Ni peak (813 eV). This peak is absent in samples that lacked either the Au chain template or Pt. Similarly, for V, a long tail observed in the low energy region for NAC mixed chains and mixed ions shows the presence of metallic ‘V’. This is absent for the other NAC samples made without the Au chain template or Pt. XPS peak analysis (Table S1, ESI†) shows that in all cases the NAC mixed chains and mixed ion samples have a higher fraction of transition metals in a metallic form compared to the samples made without the Au chain template or without Pt. This leads us to conclude that stable multielement metallic compounds are only prepared in the presence of a high fraction of Pt. This is possible only when the NACs are prepared with the Au chain template in the presence of Pt4+. The preferential accumulation of the Pt4+ ions in the EDL (due to their high charge) of the Au chains leads to the formation of NACs with a high fraction of Pt and hence also inclusion of metallic species of Co, Cu, Ni and V. In the absence of the Au chain template, the NAC is formed with a lower fraction of Pt which limits the formation and inclusion of the transition metals in the metallic form.
Furthermore, in the NAC mixed chains and NAC mixed ion samples, besides the metallic form, higher oxidation states of the transition metals are also observed. For example, larger shoulders were observed at 858 eV (Fig. 2b) corresponding to a greater presence of oxidized Ni3+ on the catalyst surface in the case of NACs made with the Au template. This catalytically active form of Ni is beneficial for both the HER and the OER.29–31 V is one of the elements found in high concentrations on the NAC surface and observing V 2p peaks in Fig. 2c shows that, in the absence of Au or Pt, the primary peak observed is that of V3+ (517 eV). Meanwhile, on both the Au chain templated and Pt containing NACs, the larger and broader spectra observed (518–524 eV) correspond to an increased presence of both V4+ and V5+ on the NAC catalysts, and peak fitting indicated that V4+ was more prominent in the NAC mixed ions. A mixture of metallic Cu, Cu1+ and Cu2+ was likely present in all samples (Fig. 2d), but the NAC mixed ion contained relatively more Cu2+ than the NAC mixed chain sample (937 eV). The highly oxidized surface of the NACs was also prominent on both Co 2p (Fig. 2e) and O 1s (Fig. 2f) spectra. The NACs likely contain a mixture of Co1+, Co2+, and Co3+; however, the multiplet peak present on the NAC mixed ions (fitted at 781 and 782.5 eV) and the larger shoulder at higher energies indicate a larger presence of Co3+. The O 1s spectra demonstrated that the NAC mixed ions contained the most hydroxides as it had the widest shoulder (533 eV) due to the formation of metal hydroxides on the catalyst surface.
Overall, XPS data showed that the surface of the NAC catalysts, in particular the NAC mixed ions, was highly oxidized and contained a wide range of oxidation states for each of its corresponding transition metals. The presence of oxides and oxyhydroxides on the catalyst surface can greatly enhance the OER and HER catalytic ability of a catalyst in alkaline media as demonstrated in the literature and later on in this work.29–31 XPS also confirmed the presence of metallic elements (Ni, V, Cu and Co) in NACs (especially in mixed ion and mixed chain catalysts), implying that there is crystalline composite formation with Pt which will distort the Pt lattice as confirmed by XRD. Some alloy formation with Au cannot be ruled out; however, the shift in the Au 4f spectra is small (Fig. S4, ESI†). The mixed ion and mixed chain NAC surfaces therefore likely consist of a cocktail of Pt-rich crystalline regions interfacing with the surrounding amorphous regions (Fig. 1c), which are composed of metallic oxides/hydroxides.
The metallic and amorphous regions on the surface of the NAC should provide a multitude of potential catalytic sites for the HER and the OER making it a suitable multifunctional catalyst.32–35 Therefore, HER and OER performances were tested in 0.1 M and 0.5 M KOH solutions, and the polarization and Tafel curves are shown in Fig. 3. In 0.1 M KOH, the NAC mixed ions and the NAC mixed chains showed the best overpotential for the HER. The NAC mixed ion catalyst showed the best performance with an overpotential of 91 mV at 10 mA cm−2, compared to 20% Pt/C which had an overpotential of 189 mV at 10 mA cm−2 (Fig. 3a). RuO2, which is a catalyst for the OER, as expected showed limited capacity for the HER with an overpotential of 350 mV at 10 mA cm−2 (Fig. S5, ESI†). The NAC mixed ion catalyst also had the best kinetics with a Tafel slope of 50.8 mV dec−1 (Fig. 3b) and the highest mass activity of 0.773 mA μgPt−1 at 70 mV and 1.24 mA μgPt−1 at 100 mV, which is ∼ twice that of Pt/C. The NAC mixed ion catalyst slightly outperformed the NAC mixed chain catalyst, which can be attributed to the difference in spatial distribution on the catalyst surface, implying that the even distribution of Pt and the transition metals on the surface was a contributing factor to the increase in HER performance. As a control, the NAC made without the use of AuNPs as a chain template was also tested (NAC in H2O) and it showed considerably worse HER performance (Fig. 3a and b). This demonstrates the importance of the EDL in directing the NAC formation process. The resulting core–shell chain-like structure of the NAC also exposes more surface-active catalytic sites and increases the electron transport and mass activity, improving reaction kinetics.
The presence of ‘V’ in the catalyst was essential, as the NAC prepared without ‘V’ (substituted with Fe2+) showed poor HER performance (Fig. 3a and b). This implies that V in the NAC played a major role in the HER mechanism. Pt on the NAC surface still played the largest role for the HER as the NAC without Pt undergoes the HER at extremely large overpotentials (Fig. S6, ESI†).
The bifunctionality of the NAC mixed ions is shown by its ability for the OER in 0.1 M KOH. Polarization and Tafel curves (Fig. 3c and d) for the NAC mixed ion catalyst showed an overpotential of 523 mV at 10 mA cm−2 with a Tafel slope of 107.5 mV dec−1. In comparison, RuO2 had an overpotential of 671 mV at 10 mA cm−2 and a Tafel slope of 107.6 mV dec−1. The NAC mixed ions also showed the best kinetics as the gap in OER performance increased at higher overpotentials relative to RuO2. The other NACs also start saturating at higher overpotentials. This is also reflected in mass activity (based on the noble metal Pt/Ru mass), for example, at an overpotential of 570 mV the NAC mixed ions have a value of 30 A mgPt−1 and that of Ru2O is only at 7.7 A mgRu−1.
The NAC mixed chains performed considerably worse for the OER, implying that the even distribution of elements on the NAC surface plays a crucial role in the formation of the catalytic active sites for the OER (in comparison to the HER). The EDL directed NAC formation, and the presence of ‘V’ was also shown to be key for the improved OER performance (Fig. 3c and d). The OER is generally known to have sluggish kinetics, primarily due to the multitude of steps involved from adsorption, deprotonation of water, then the coupling of oxygen intermediates, followed by desorption.11,36 OER kinetics can be improved by optimizing d-spacings and also through inducing strain by lattice expansion.25–27 In the NAC mixed ions, both these factors will be observed, as seen from the XRD results and the formation the of multi-element composites that will alter the local energy structure of the binding sites.5,37
To compare the NAC's performance with other HER and OER catalysts, it was tested in 0.5 M KOH. The NAC mixed ion catalyst showed better HER performance with a lower overpotential of 54.5 mV at 10 mA cm−2vs. 70 mV for 20% Pt/C (Fig. 3e). It also had significantly faster kinetics (Fig. 3f) with a Tafel slope of 38.5 mV dec−1 (vs. 70.9 mV dec−1 for 20% Pt/C). The OER overpotential for NAC mixed ions improved in 0.5 M KOH to 453 mV at 10 mA cm−2 with a Tafel slope of 89.9 mV dec−1. RuO2 overpotentials and kinetics also improved, where its performance and kinetics are comparable at low overpotentials to the NACs. However, at higher overpotentials, the NAC outperforms RuO2 as it probably starts running into transport limitations (Fig. 3g and h) which leads to significantly higher Tafel slopes (Fig. 3h). The NAC mixed ions were also tested in 0.5 M H2SO4, and the overpotential was found to be 33 mV at 10 mA cm−2, comparable to other Pt based alloys (Fig. S7, ESI†).
The close values of the Tafel slopes in the HER for the NAC catalyst and Pt/C show that they have similar rate limiting steps.38 However, the lower overpotential for the NAC mixed ion catalyst illustrates its faster kinetics. In the case of the OER, the NAC catalysts have a similar Tafel slope as RuO2 (and much lower than Pt/C) which may imply the same rate limiting step.38 However again, the NAC mixed ion catalyst has faster kinetics than RuO2. This illustrates that the NAC catalysts does provide a heterogeneity in surface sites, where both the facile HER (similar to Pt/C) and the facile OER (similar to RuO2) is possible. The NACs made by the EDL directed synthesis showed significantly better performance (especially mixed ions). This illustrates that the formation of a heterogenous structure with close proximity between nanoscale domains of the multielement metallic Pt composite and the amorphous composite with transition metal oxides and hydroxides is required for achieving the bifunctional behaviour with fast kinetics. The electrochemical impedance spectroscopy (EIS) results for the NAC catalysts (Fig. S8, ESI†) show that both the NAC mixed ions and mixed chains, as well as Pt/C, demonstrated good electron transport kinetics with the exception of the NAC in H2O. The catalysts had relatively similar RCT at around 8–9 Ω with smaller semi-circles compared to the NAC in H2O, which had a significantly larger semi-circle and RCT of around 250 Ω. This further demonstrated the significance of the AuNP template as an electron transport material for the NAC catalysts.
The NAC's improved water splitting performance is attributed to more optimal hydroxide and proton adsorption/desorption on the catalyst surface, both of which are key descriptors for HER and OER performance.6,14,39 Cyclic voltammetry (CV) for hydrogen underpotential adsorption/desorption in 0.1 M KOH (Fig. 4) was performed for the catalysts. The NAC mixed ions (Fig. 4a) demonstrated a higher potential for H adsorption, EHads (a broad peak from 0.211 V to 0.261 V), as well as a lower potential for H desorption, EHdes (a broad peak centred at 0.261 V) making ΔE = EHdes − EHads for NAC mixed ions very small (overlapping peak regions). In comparison, Pt/C has an EHads peak at 0.2 V and an EHdes at 0.321 V, leading to an ΔE of ∼0.121 V. Au–Pt chains (with no use of transition metals) have an EHads peak at 0.241 V and EHdes peak at 0.281 V, leading to an ΔE of ∼0.04 V. This signifies that NAC mixed ions have the lowest barrier for the HER. Furthermore, both peaks are broad in the NAC sample signifying its variety of surface sites for H-interaction. The OH− adsorption and desorption are also crucial steps for the HER and the OER. We observe that, for NAC mixed ions, Pt/C and Au–Pt catalyst, critical differences are observed in hydroxide adsorption and desorption (Fig. 4a). For the NAC mixed ions, the OH−adsorption EOHads starts at ∼0.731 V with a peak observed at 0.951 V. For Pt/C, these values are 0.731 V and 0.841 V, and for Au–Pt chains, these values are 0.731 V and 0.811 V. Meanwhile, OH-desorption EOHdes is observed in NAC mixed ions with a broad peak from 0.801 to 0.691 V. In contrast, Pt/C and Au–Pt show relatively sharp EOHdes peaks at 0.581 V and 0.641 V, respectively. The NAC mixed ion sample has an overlap in potential between EOHads and EOHdes, signifying its relative ease in comparison to the Pt/C and Au–Pt samples. Furthermore, the peaks are very broad in the NAC mixed ion sample which arises from its heterogeneity in surface sites that interact and lead to OH− adsorption and desorption over a broader potential range.40 Likewise, the NAC mixed chains also showed similar adsorption/desorption profiles (Fig. 3b), but the NAC without V or Pt and without AuNPs (NAC in H2O) did not show prominent H nor OH− adsorption/desorption peaks. The TEM images of the NAC in H2O (Fig. S1, ESI†) confirm their size of ∼4–5 nm and hence surface area effects are not a factor. These results further confirm that the NAC mixed ions provide a unique heterogenous surface compared to the other materials which is key to their electrocatalytic activity for both the HER and the OER.
Overall, this work demonstrated that the spatial distribution of elements on the catalyst surface as directed by the EDL can have a significant effect on HER and OER performance. A homogenous distribution of Pt on the AuNP chain surface is essential for Pt to form a stable composite with other elements in their elemental state. This is coupled with regions of transition metal oxides and hydroxides. The NAC mixed ion catalyst specifically has a more homogenous distribution of these regions leading to its multifunctional ability for both the HER and the OER. We also observe that without the EDL directed synthesis (NAC in H2O) the catalyst does not show such structural heterogeneity and hence is a poor catalyst for the HER and the OER.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4ma01262c |
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