Ni-catalyzed reductive carbonylation of ethylene with CO2 and methanol: potential for in situ CO2 capture and conversion

Abstract

Reductive transformation of CO₂ using green hydrogen or methanol enables the production of industrially significant chemicals such as carboxylic acid esters, which, however, is hindered by the dependence on noble metal catalysts and the use of halide additives. Here we report a robust non-noble metal-based, halide-free catalytic system for the reductive methoxycarbonylation of ethylene with CO₂/MeOH. This system achieves a turnover number of up to 110 for methyl propionate, a key precursor in polymethyl methacrylate production, showing a better performance than conventional noble-metal-based systems. Remarkably, the present system exhibits moderate performance under simulated flue gas containing NO_x and SO_x, demonstrating the potential for in situ CO₂ capture and conversion into value-added chemicals, promoting green and sustainable development.The success of the strategy lies in the unprecedented in situ formation and alcoholytic ring-opening of a five-membered nickelalactone, effectively bypassing the conventional but challenging CO₂-to-CO-carbonylation pathway. Notably, this protocol offers a process free from noble metals, halide/acid additives, and strong/expensive reductants, for the production of next-generation CO₂-based polymers.