Jeong-Ye Baeka,
Hae Jin Seoga and
Sung-Yeon Jang
*ab
aSchool of Energy and Chemical Engineering, Ulsan National Institute of Science and Technology (UNIST), Ulsan, Republic of Korea. E-mail: syjang@unist.ac.kr
bGraduate School of Carbon Neutrality, Ulsan National Institute of Science and Technology (UNIST), Ulsan, Republic of Korea
First published on 22nd May 2025
Thermogalvanic (TG) cells are a promising technology for harvesting low-grade waste heat, but their practical applications have been hindered by low thermopower and output power density. Here, we report for the first time a solid-state n-type thermodiffusion (TD)-assisted TG cell based on a PEDOT:PSS/Fe(ClO4)2/3 polymer complex. The strategic design of the polymer complex, featuring electrostatic interactions between the PEDOT:PSS matrix and the Fe2+/3+ ions, enables the liberation of ClO4− ions, enhancing thermodiffusion and ionic conductivity. This mechanism results in a remarkable ionic Seebeck coefficient of −40.05 mV K−1 and a record-high normalized maximum power density of 56.57 mW m−2 K−2. The TD-assisted TG cell demonstrates excellent stability for >50 charge–discharge cycles. A 16-paired TG module generates 360 μW, sufficient to power commercial electronic devices. A wearable device showcases the practical applicability by harvesting body heat and producing 1.5 V. These findings represent a significant advancement in thermal energy harvesting and pave the way for practical TG-based energy conversion technologies.
Broader contextThe thermal energy conversion is crucial for sustainable energy solutions, as it enables the utilization of wasted heat from industrial processes, electronics, and the human body, transforming it into usable power. Thermogalvanic (TG) cells have attracted attention for their potential to harness energy from low-grade waste heat (<100 °C). However, the thermopower and output power density of TG cells have remained insufficient for practical self-powered devices. In this study, high thermopower solid-state n-type thermodiffusion-assisted TG cells were developed by designing a polymer complex—a polyelectrolyte combined with a galvanic couple—to enable constructive thermodiffusion and TG effects, leading to a substantial increase in output power density. The 16-paired TG modules, capable of delivering adequate power output, were successfully fabricated, allowing for the practical operation of commercial devices. Furthermore, a wearable device composed of 100 serially connected TG elements, arranged in a modular “Lego-like” design, effectively harvested body heat to generate 1.5 V. Our findings hold potential for applications across wearable and portable electronics, where efficient low-grade heat energy harvesting is essential. |
The improvement of power density in TG cells has primarily been investigated in the liquid-type cells, which can contain high concentrations of galvanic couples in aqueous media, demonstrating a thermopower of a few mV K−1.11,12 Nevertheless, the thermopower and output power density (Pout) from the TG cells have been relatively low for practical self-powering applications such as health monitors and smartwatches. Extensive research to improve the thermopower of TG cells has been reported by (i) enhancing the difference in redox reaction entropy (Δsreaction) using additives and organic solvents12–14 or (ii) improving the concentration gradient of redox species (ΔCredox) through thermally induced crystallization of redox species or gelation of the polymer matrix.9,11 However, the improvement of the ionic Seebeck coefficient (Si) of the TG cells was not significant. Moreover, there have been other intrinsic limitations for applying TG cells, such as solvent leakage in liquid-state cells and slow ion transportation in quasi-solid-state cells.15–21
Recently, a strategy that can enhance the Si of TG cells by utilizing additional ions has been reported.22–24 For example, the addition of K+ in TG cells based on a galvanic couple (K3Fe(CN)6/K4Fe(CN)6) containing a gelatin matrix substantially improved the Si value from 4.8 to 17 mV K−1 because the thermodiffusion and cumulation of K+ at the cold side increased the difference in the Eastman entropy of transfer (Ŝi). However, the excess slow-diffusing K+ in the quasi-solid gelatin matrix increased the internal resistance of the cells, resulting in a relatively low total Pout (0.66 mW m−2 K−2).22 The enhancement in Si and Pout of the TE cells is essential for realistic applications.
In this work, high thermopower solid-state n-type thermodiffusion (TD)-assisted TG cells were developed by designing the polymer complex; a polyelectrolyte with a galvanic couple that can achieve the thermodiffusion and TG effects constructively. PEDOT:PSS was employed as the solid-state polyelectrolyte matrix, and Fe(ClO4)2/3 was selected as the galvanic couple. The interaction between SO3− groups in the PEDOT:PSS and the multivalent Fe2+/3+ cations in the galvanic couple physically crosslinks the polymer chains, liberating the counter ion (ClO4−). The thermodiffusion of the free ClO4− ions in the polymer complex significantly enhanced the Si, while providing ionic conduction channels to promote ion conductivity (σi) (Fig. S1 and Table S1, ESI†). Moreover, the acidic environment of PEDOT:PSS prevented the hydrolysis of Fe2+/3+ to Fe(OH)+/2+, maintaining the charges of redox species, which is beneficial for maintaining Si. This unique mechanism of the solid-state TD-assisted TG cells realized a remarkable Si of −40.05 mV K−1 and Pmax/(ΔT)2 of 56.57 mW m−2 K−2, representing a significant improvement compared to previous reports. Notably, this is the first report of a high-performance solid-state n-type TD-assisted TG cell. The 16-paired TG modules with Pout of 360 μW were successfully fabricated, realizing the practical operation of commercial devices. Moreover, the wearable device, as constructed using 100 serially connected elements in a Lego-like design, successfully harvested body heat to produce 1.5 V.
The temperature coefficient of the galvanic couple, Fe(ClO4)2/3, at 0.3 M in deionized water, was measured to be 1.48 mV K−1 in an isothermal 3 electrode half-cell configuration (Fig. S4a, ESI†). However, the introduction of this galvanic couple into an aqueous solution of PEDOT:PSS resulted in a liquid-state TG cell demonstrating a Si of −2.52 mV K−1 (Fig. S4b, ESI†). The Si, defined as , represents the negative ratio of the induced thermovoltage to the applied temperature difference (Fig. 1d). The reversibility of the electrochemical reactions within the polymer complex, PEDOT:PSS/Fe(ClO4)2/3, was verified via cyclic voltammetry analysis (Fig. S5, ESI†).29 Given the comparable thermal mobility of cations and anions in solution, the observed Si originates exclusively from the TG effect. The recorded higher thermopower in the liquid-state TG cell (−2.52 mV K−1) compared to the temperature coefficient in the isothermal half-cell (1.48 mV K−1) is attributed to the increased molar entropy (Si) difference, driven by electrostatic interactions between PEDOT:PSS and the Fe2+/3+ ions. The Fe3+ ions, possessing a higher charge density, engage in more substantial interactions with the sulfonate groups of PEDOT:PSS than Fe2+ ions, resulting in a decreased Si for Fe3+ ions (Fig. S6, ESI†). Furthermore, the acidic nature of PEDOT:PSS prevented the hydrolysis of Fe2+/3+ into Fe(OH)+/2+, thereby preserving the charges of redox species, which proves advantageous in determining reaction entropy (Fig. S7, ESI†). This finding of a thermopower of −2.52 mV K−1 significantly surpasses previously reported thermopower values in TG cells utilizing Fe2+/3+ redox couples.14,30
The Si of the solid-state TD-assisted TG cells exhibited significant enhancement as the concentration of Fe(ClO4)2/3 increased, achieving an optimal value of −40.05 mV K−1 at a concentration of 0.3 M (Fig. 1e). In contrast, the pristine PEDOT:PSS displayed a positive Si value of 27 mV K−1, primarily due to the thermally driven diffusion of dissociated protons. The observed shift to a negative Si value in the solid-state TD-assisted TG cells is primarily due to the interactions between the PSS− and the Fe2+/3+ ions, which promote the diffusion of ClO4− counterions. In parallel, the Fe(ClO4)2/3 that does not engage in interactions with the sulfonate groups undergoes a galvanic reaction, contributing to the generation of electrochemical potential and faradaic currents.
To further substantiate the ionic interactions between the sulfonate groups and the Fe2+/3+ ions, X-ray photoelectron spectroscopy (XPS) and Raman spectroscopy analyses were conducted. The XPS spectra revealed three primary O 1s peaks, associated with oxygen atoms in PSS− and ClO4− (Fig. S8, ESI†). With an increase in Fe(ClO4)2/3 concentration, the O 1s peak related to PSS− at ∼531.9 eV shifted to higher energies, while the Fe 2p peaks moved to lower energies (Fig. S9, ESI†).31 These shifts suggest a decrease in the electron density of the oxygen atoms within PSS− due to their interaction with Fe2+/3+ ions. Similarly, Raman spectra indicated that the addition of Fe(ClO4)2/3 led to a shift in the characteristic vibrational mode of the PEDOT moiety from 1437 cm−1 to 1453 cm−1 (Fig. S10, ESI†). This shift signifies the binding of Fe cations to sulfonate groups, reducing the coulombic interaction between the positively charged PEDOT and the negatively charged PSS, thereby partially dedoping PEDOT to a neutral benzoid structure.31,32 These findings underscore that the incorporation of Fe(ClO4)2/3 into PEDOT:PSS facilitates the dissociation of ClO4− counterions due to the interaction between Fe2+/3+ ions and PSS units, enhancing the negative Si value as the concentration of Fe(ClO4)2/3 increases, driven by their thermodiffusion characteristics.
The notable increase in the Si of our TD-assisted TG cells, from −2.52 mV K−1 to −40.05 mV K−1, is primarily attributed to the diffusion of dissociated chaotropic ions (ClO4−) towards the colder electrode and their subsequent accumulation (Fig. S11, ESI†). This process elevates the Eastman entropy of transfer (Ŝi),33–35 which significantly amplifies the Si of the TD-assisted TG cells. The exceptional negative thermopower (n-type) observed in our TD-assisted TG cell is a consequence of the accumulated electric field created by both the electrochemical potential and the electromotive force, oriented in the same direction. This achievement is facilitated by the strategic use of the PEDOT:PSS matrix, which selectively interacts with the cationic components of the galvanic couple. It's noteworthy that this represents the first instance of an n-type TG cell achieving such a high level of thermopower. This dramatic enhancement contrasts with prior studies, where the larger ionic radius and mass of anions, compared to their counter cations, resulted in increased interactions with their environment. These interactions effectively hindered the diffusion of anions, limiting the n-type thermopower to values not exceeding −8.18 mV K−1.19
The chaotropic characteristics of ClO4− ions are substantiated through the analysis of O–H stretching modes within the FT-IR spectra of the polymer complex. In the spectra, typical O–H peaks associated with hydrogen bonding in water were identified at ∼3230 cm−1 (indicating strong hydrogen bonds) and 3355 cm−1 (indicating weak hydrogen bonds). However, the introduction of Fe(ClO4)2/3 into the aqueous solution of PEDOT:PSS resulted in a noticeable decrease in the intensity of these characteristic water peaks (Fig. S12, ESI†). Concurrently, a new, broad peak emerged at around ∼3577 cm−1. This newly observed peak is indicative of the coordination of ClO4− ions with non-hydrogen-bonded water molecules, implying a significant disruption of the water network traditionally structured through hydrogen bonds. Notably, an increase in Fe(ClO4)2/3 concentration correlates with a rise in the intensity of the peak associated with non-hydrogen bonded water, further highlighting the chaotropic effect of ClO4− ions.
To delve deeper into the influence of the kosmotropic/chaotropic nature of counter anions on the Ŝi, a comparative analysis was conducted using galvanic couples based on Fe2+/3+ with different counter anions (FeCl2/3 and Fe(SO4)/Fe2(SO4)3). Solutions containing Fe(SO4)/Fe2(SO4)3 exhibited a pronounced enhancement of the hydrogen bonding peak at ∼3230 cm−1 as the concentration of SO42− increased, showcasing their kosmotropic behavior. Conversely, for PEDOT:PSS solutions containing FeCl2/3, changes in the hydrogen bonding peak were minimal with increased Cl− concentration, indicating a less distinct nature of these counter anions.6,14,30 The Si of PEDOT:PSS/Fe(SO4)/Fe2(SO4)3 was measured to be −3 mV K−1 (at 0.3 M), attributable to the kosmotropic effect of the anions, while the Si of PEDOT:PSS/FeCl2/3 was −7.35 mV K−1 (at 0.1 M), reflecting a neutral nature (Fig. 2a). These results underscore that the exceptionally high Si value of −40.05 mV K−1 for PEDOT:PSS/Fe(ClO4)2/3 is a direct consequence of the strong chaotropic nature of ClO4− ions, thereby emphasizing the critical role of ion characteristics in modulating thermopower within TD-assisted TG cells.
The TD-assisted TG cell, upon being thermally charged with a temperature gradient of 1.7 K, generated a thermovoltage of ∼70 mV and successfully completed 50 charge–discharge cycles within a span of 3 hours, as depicted in Fig. 3b. Throughout these cycles, the thermovoltage exhibited remarkable stability, with only a minor decrease of less than 14%. However, the Pmax tended to decrease as the operating cycles progressed, primarily due to a reduction in the Jmax (Fig. 3c). In scenarios where the external resistor was engaged for continuous operation, the Pout initially experienced a decline before stabilizing at a steady state. This steady state was characterized by the thermovoltage generated solely from the electrochemical reaction (Fig. 3d). An energy density of 322.4 J m−2 was achieved using a 1000-Ohm resistor over the course of 1 hour (Fig. 3e). This decline can be attributed to electrode polarization, which arises from the accumulation of ClO4− ions, thereby hindering the access of galvanic reactants to the electrode surfaces for subsequent electrochemical reactions. To mitigate these challenges, the cell was resumed by removing the temperature gradient, enabling the uniform redistribution of ions to initiate the next iteration of the process. As shown in Fig. 3f, the initial Pout was consistently restored across eight full charge–discharge iterative processes, supporting the feasibility of continuous operation over extended periods.
The evaluation of thermal energy conversion efficiency in thermoelectric devices, including TG cells, is commonly benchmarked against the Carnot-relative efficiency (ηr), which provides a universal criterion for assessing performance. The TD-assisted TG cell demonstrated a ηr of 0.242% near room temperature (Table S3, ESI†). When the performance of the TD-assisted TG cell is juxtaposed with other reported n-type TG cells, its achieved ηr and Pmax is notably superior, as illustrated in Fig. 3g (Table S2, ESI†). Despite the operational functionality of the developed TD-assisted TG cell being transient, primarily due to cell polarization, the remarkable thermal-to-electrical energy conversion efficiency underscores the potential of advanced TG cells in thermoelectric applications, suggesting avenues for further optimization and enhancement of their energy conversion processes.
Additionally, we ventured into the realm of wearable technology by constructing a device consisting of 100 elements serially connected in a Lego-like configuration. This wearable device successfully harvested low-grade body heat to produce an output voltage of 1.5 V, showcased in Fig. 4g. These practical demonstrations highlight the significant potential of our TG module for application in wearable devices. They underscore our belief that the strategic integration in our TD-assisted TG cell represents a crucial advancement in the field of thermal energy harvesting. This approach not only showcases the capability of such materials in efficiently converting thermal energy into electrical energy but also paves the way for their application in a wide range of wearable and portable electronics, marking a significant stride towards sustainable energy solutions.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d5ee01216c |
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