Open Access Article
Zhijie
Yan
a,
Shuoyi
Chen
a,
Weijie
Mei
a,
Yaqiong
Wu
a,
Yaning
Qie
a,
Huilin
Ge
a,
Fangbing
Li
a,
Zengyu
Luo
a,
Feifei
Wang
*b and
Chunpeng
Yang
*a
aTianjin Key Laboratory of Advanced Carbon and Electrochemical Energy Storage, School of Chemical Engineering and Technology, and National Industry-Education Integration Platform of Energy Storage, Tianjin University, Tianjin 300350, China. E-mail: cpyang@tju.edu.cn
bMax Planck Institute for Microstructure Physics, Halle (Saale) D-06120, Germany. E-mail: Feifei.Wang@mpi-halle.mpg.de
First published on 2nd October 2025
Aqueous rechargeable zinc (Zn)-based batteries are promising for safe and sustainable energy storage. In addition to energy storage, Zn-based batteries, such as Zn–nitrate batteries and Zn–CO2 batteries, can be utilized for value-adding electro-reduction reactions, but their rechargeability and cycling stability are limited by inefficient and irreversible charging reactions, particularly the sluggish oxygen evolution reaction (OER). Here, we propose rechargeable asymmetric Zn batteries (aZBs) as a novel strategy for simultaneously achieving energy storage and chemical valorization. As a proof of concept, our aZB employs an asymmetric redox configuration to replace the energy-intensive OER with a thermodynamically favorable and value-generating glycerol oxidation reaction (GOR). This dual-function asymmetric battery configuration enables low-voltage charging and high energy efficiency while producing ammonia and formic acid during discharge and charge, respectively—two chemicals with widespread applications in agriculture, pharmaceuticals, and clean fuel systems. Assisted by a bifunctional electrocatalyst, the system delivers an energy efficiency of 62.2% and a stable cycling lifespan of over 200 hours at 2 mA cm−2. Flow-cell aZBs demonstrate continuous discharging/value-adding cycles for 120 h at 5 mA cm−2, showcasing the potential for the sustainable coproduction of value-added chemicals. This work establishes a new battery design paradigm that synergizes asymmetric redox reactions and biomass-derived molecule utilization, paving the way for integrated energy–chemical co-production systems beyond traditional reversible redox battery configurations.
Broader contextAqueous Zn-based batteries are considered promising candidates for clean and sustainable energy storage because of their safety, low cost, and use of earth-abundant materials. Beyond electricity storage, integrating these systems with chemical production offers an opportunity to improve energy efficiency and generate value-added products. Here, we demonstrate a rechargeable asymmetric Zn battery that couples the nitrate reduction reaction with the glycerol oxidation reaction. This design not only lowers the charging energy input and enhances cycling efficiency, but also enables the simultaneous production of ammonia and formic acid, two chemicals of broad industrial relevance. By bridging energy storage with chemical valorization, this work introduces a new paradigm for Zn-based batteries as integrated platforms for sustainable energy–chemical co-production. |
In recent years, small-molecule oxidation reactions (SMORs) have emerged as attractive alternatives to the OER due to their lower oxidation potentials and ability to generate valuable chemicals.20–25 For example, the glycerol oxidation reaction (GOR) has received extensive attention due to its low oxidation potential (−0.69 V vs. SHE) and ability to generate value-added chemicals such as formic acid and glycolic acid.26–29 By pairing SMORs with cathodic reductions like hydrogen evolution or CO2 reduction, electrolyzer systems have demonstrated improved energy efficiency and enhanced economic returns.30–32 However, these efforts have been largely restricted to primary electrochemical cells (e.g., water electrolysis) rather than rechargeable secondary battery systems.33,34 The integration of SMORs such as the GOR into rechargeable batteries, especially Zn-based architectures involving NO3− reduction, remains virtually unexplored. This is primarily due to fundamental challenges in redox potential matching, charge balancing, interfacial stability, and maintaining reversibility over extended cycling. Therefore, a significant gap persists in the development of full-cell battery systems that can simultaneously co-produce value-added chemicals and store renewable energy using coupled SMOR/NO3RR strategies.
Here, we bridge that gap with a rechargeable asymmetric Zn–nitrate/glycerol battery (aZB) that integrates the electrochemical NO3RR and GOR to enable full-process chemical valorization and energy conversion (Fig. 1). In this system, the half-reaction reduces NO3− to NH3 during discharge, while the half-reaction oxidizes glycerol into high-value formic acid (HCOOH) during charging. This asymmetric redox configuration replaces the conventional OER with a thermodynamically favorable and productive pathway, lowering the charging voltage and enhancing energy efficiency. Notably, the battery achieves co-generation of two value-added products in a single device: NH3 as a fertilizer or refrigerant, and HCOOH as a platform chemical or fuel for direct formic acid fuel cells. Since both the NO3RR and the GOR must proceed with fast kinetics and low overpotentials in the same electrolyte, a bifunctional catalyst is required to couple the two reactions efficiently. For this purpose, we constructed a CuOx/NiCo layered double hydroxide (CuOx/NiCoLDH) composite, leveraging the individual prowess of its constituent elements (Cu, Ni, and Co), all recognized for their high activity in both the NO3RR and the GOR. With this catalyst, the aZB attains 62.2% energy efficiency, robust rate capability, and stable operation for over 200 h at 2 mA cm−2. When implemented in a flow-cell architecture, the aZB operated stably for 120 h at a current density of 5 mA cm−2, showcasing the scalability of the concept. This work pioneers a new battery design paradigm that strategically couples asymmetric redox reactions for simultaneous energy storage and chemical production.
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| Fig. 1 Schematic illustration of an asymmetric Zn battery for green energy conversion and high-value-added chemical production. | ||
| NO3− + 6H2O + 8e− → NH3 + 9OH− | (1) |
| C3H8O3 + 8OH− → 3HCOOH + 5H2O + 8e− | (2) |
Given the dual redox functions, the electrocatalyst plays a pivotal role in enabling efficient NO3− reduction and glycerol oxidation. We designed and synthesized a bifunctional CuOx/NiCoLDH catalyst by a wet-chemical precipitation strategy. X-ray diffraction (XRD) analysis confirms the coexistence of crystalline Cu-based phases and the amorphous LDH domain (Fig. 2b). Diffraction peaks at 43.3° and 50.4° are indexed to the (111) and (200) planes of Cu (PDF#04-0836), while those at 36.4°, 61.3° and 73.5° correspond to the (111), (220) and (311) planes of Cu2O (PDF#05-0667).35,36 The weak diffraction peaks at 33.4° and 60° are assigned to the (101) and (110) planes of NiCoLDH (PDF#38-0715), indicating a partial crystalline LDH domain.37 Inductively coupled plasma optical emission spectrometry (ICP-OES) indicates that the Ni
:
Co
:
Cu weight ratio is 1
:
1
:
1. When CuOx or NiCoLDH is synthesised individually, its XRD pattern contains only the respective individual characteristic reflections (Fig. S1). The simultaneous presence of both Cu-based and LDH peaks in the composite therefore confirms that the two phases are chemically integrated, rather than being a physical mixture of discrete phases.
Scanning electron microscopy (SEM) images reveal that the CuOx/NiCoLDH catalyst shows a well-defined three-dimensional flower-like microsphere structure, composed of ultrathin nanosheets (Fig. S2), which is also confirmed by transmission electron microscopy (TEM) (Fig. 2c and d). This three-dimensional hierarchically porous structure with a smaller size provides a larger specific surface area, exposing more active sites. High-resolution TEM (HRTEM) reveals distinct lattice fringes with spacings of 0.25 nm and 0.20 nm, corresponding to the (111) planes of Cu2O and metallic Cu, respectively, embedded within an amorphous LDH matrix (Fig. 2e). The fast Fourier transform (FFT) pattern of the same area again matches those of Cu and Cu2O (Fig. S3). Elemental mapping reveals a uniform distribution of Cu, Ni, Co and O throughout the microsphere (Fig. 2f), indicating that CuOx nanocrystals and NiCoLDH are intergrown rather than segregated. These results confirm that the wet-chemical route yields a hybrid comprising crystalline CuOx domains dispersed within an amorphous NiCoLDH framework.
We further evaluate the GOR performance of CuOx/NiCoLDH in a three-electrode system using a 1 M KOH/0.5 M glycerol electrolyte. LSV curves reveal that CuOx/NiCoLDH exhibits superior activity with a low potential of 1.23 V (vs. RHE) at 10 mA cm−2, outperforming NiCoLDH (1.24 V vs. RHE) and CuOx (1.30 V vs. RHE) (Fig. 3d). Additionally, CuOx/NiCoLDH exhibits the lowest Tafel slope of 77 mV dec−1 among the three catalysts, validating faster reaction kinetics (Fig. S8). The Cdl is 1.29 mF cm−2 for CuOx/NiCoLDH, substantially higher than that of either single-phase reference (Fig. 3e and Fig. S9), indicating a larger number of accessible catalytic sites. To determine the value-added oxidation products, chronoamperometric tests were conducted at varied potentials, followed by 1H nuclear magnetic resonance (NMR) analysis (Fig. S10). The FE (HCOOH) production reaches 81.2% at 1.55 V with CuOx/NiCoLDH, outperforming NiCoLDH (48.8%) and CuOx (28.0%), highlighting its excellent product selectivity (Fig. 3f). The performance enhancement, arising from the synergy between NiCoLDH and CuOx, is achieved both by an increase in the ECSA, which provides more reactive sites, and by steering of the reaction pathway toward formic acid production, which improves selectivity. More specifically, the onset potential of the GOR is significantly reduced compared to the OER, particularly with CuOx/NiCoLDH, confirming its advantage in lowering charge voltages for asymmetric batteries (Fig. 3g). Due to the much lower operative potential for the GOR than that of the OER and the exceptional performance of CuOx/NiCoLDH, the unique configuration coupled with the NO3RR and GOR is expected to effectively decrease charging voltage and upgrade low-value chemicals (Fig. 3h). Thus, the CuOx/NiCoLDH catalyst exhibits high activity for the NO3RR and GOR through a synergistic mechanism, outperforming all individual components. LSV was also used to investigate the catalytic performance of CuOx/NiCoLDH in electrolytes where nitrate and glycerol coexisted, which demonstrates that CuOx/NiCoLDH can maintain superior bifunctional performance under mixed-substrate conditions, validating its applicability for aZBs (Fig. S11).
The discharge–charge polarization curve reveals that the maximum power density of the rechargeable aZB reaches 5.2 mW cm−2, closely approaching that of conventional ZNBs, confirming that glycerol introduction imposes a negligible impact on discharge power (Fig. 4c and Fig. S14a). Crucially, a significant reduction in charging voltage is observed for the aZB, demonstrating that glycerol oxidation effectively replaces the high-overpotential OER, thereby enhancing charging efficiency (Fig. 4c and Fig. S14b). Compared with conventional ZNBs, the rechargeable aZB exhibits a consistently smaller charge–discharge voltage gap across various current densities, highlighting its improved rechargeability. Distinctly, galvanostatic charging (Fig. 4d) confirms a consistent ∼0.30 V drop in charge voltage relative to the OER-driven cell at current densities from 0.5 to 10 mA cm−2, contributing to ∼16% energy conservation during the charging process. This indicates that the energy-chemical synergy of aZBs not only produces value-added chemicals but also enhances the overall energy conversion efficiency. Additionally, rate-dependent round-trip charge/discharge tests confirm the remarkable reversibility of the aZB (Fig. S15). The voltage profiles exhibit good recovery after current switching, indicating the robust structural integrity of the CuOx/NiCoLDH catalyst. Notably, the highest round-trip energy efficiency reaches 72.7% at 0.5 mA cm−2, reflecting the highly efficient and stable operation of the aZB under low-rate cycling conditions.
Durability was assessed by continuous charge–discharge cycling at 2 mA cm−2 in the H-type cell. The aZBs with the CuOx/NiCoLDH catalyst maintain stable operation for 200 h with no significant voltage decay, aided by periodic Zn foil refreshing (Fig. 4e). Throughout the test, the average voltage gap was 0.63 V, considerably smaller than the 0.94 V of the OER-based ZNB, yielding a round-trip efficiency of 61.8% versus 51.7%. Even after 200 h of cycling, the aZB retains 54.4% energy efficiency, highlighting its durability. The voltage profiles of both GOR- (aZB) and OER-driven (ZNB) batteries over long-term cycling are presented in Fig. S16. The results demonstrate that the ZNB exhibits higher charging voltages than the aZB. Furthermore, with increasing cycle number, the ZNB shows a significant decrease in discharge voltage, indicative of pronounced electrochemical polarization. This progressive voltage divergence and increasing polarization further confirm the superior electrochemical stability of the GOR pathway. Notably, the corresponding discharge/charge products were also investigated. The post-cycling 1H NMR spectra confirm the co-production of NH3 and HCOOH in the cathodic electrolyte (Fig. 4f), validating dual chemical-electricity output. Unlike the most relevant Zn-based batteries, the as-designed rechargeable aZBs achieve the whole-process chemical production during discharge and charge processes. Critically, the aZB outperforms most reported Zn–NO3−, Zn–NO2−, and Zn–CO2 systems in terms of voltage gap and operational lifespan, positioning it as a high-efficiency, durable energy–chemical co-production platform (Fig. 4g and Table S1).
To further probe the practical applicability of the concept, we assembled a flow aZB with separate catholyte and anolyte reservoirs and continuous circulation driven by peristaltic pumps (Fig. 5a and b). The disassembled cell with optical photographs of the key components is provided for clarity (Fig. S17). The anolyte was 1 M KOH/0.02 M Zn(CH3COO)2 and the catholyte was 1 M KOH/0.5 M KNO3/0.5 M glycerol. In the early stage, the NH4+/NH3 and HCOOH/HCOO− pairs may provide a certain buffering effect to stabilize the local pH, which helps maintain smooth electrochemical reactions. During long-term cycling, this configuration addresses concentration polarization and sustains reactant supply, which is critical for industrial-scale operation. Operated at 5 mA cm−2 for 120 h, the flow cell sustained regular charge–discharge cycling (Fig. 5c). Product analysis of the circulating catholyte by UV-vis and 1H NMR (Fig. 5d) shows steadily rising concentrations of NH3 and HCOOH, demonstrating in situ enrichment during extended operation. A techno-economic analysis was performed for the aZB system (Fig. 5e, Table S2 and Note S1). To demonstrate scalability, we presented the scale-up of the system based on its laboratory-scale performance in a flow cell. The assessment considered only the cost of input chemicals and electricity. The results indicate that producing NH3 together with stoichiometric HCOOH would cost less than the combined market value of the two products, yielding an estimated profit of US$10
257 (≈$2385 per tonne of NH3) after 80 cycles, which is also compared with electrolyzers (Table S3). These findings suggest that continuous electrosynthesis of NH3 and HCOOH in the aZB flow configuration is both technically viable and economically attractive, demonstrating the commercial potential of the paired-valorization strategy.
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