Open Access Article
Muhammad Yameen
Solangi
a,
Aashiq Ali
Lakhair
a,
Farkhanda Zaman
Dayo
b,
Rehan Ali
Qureshi
a,
Abdulaziz
Alhazaa
c,
Muhammad Ali
Shar
d,
Abdul Jalil
Laghari
a,
Imtiaz Ali
Soomro
a,
Muhammad Nazim
Lakhan
e,
Abdul
Hanan
*f and
Umair
Aftab
*a
aDepartment of Metallurgy and Materials Engineering, Mehran University of Engineering and Technology, Pakistan. E-mail: umair.aftab@faculty.muet.edu.pk
bInstitute of Chemistry, Shah Abdul Latif University, Khairpur, Pakistan
cDepartment of Physics and Astronomy, College of Science, King Saud University, Riyadh, Saudi Arabia
dDepartment of Mechanical & Energy Systems Engineering, Faculty of Engineering and Informatics, University of Bradford, UK
eApplied Chemistry and Environmental Science, School of Science, STEM College, RMIT University, Melbourne, Australia
fSunway Centre for Electrochemical Energy and Sustainable Technology (SCEEST), School of Engineering and Technology, Sunway University, Selangor, Malaysia. E-mail: ahanansamo@gmail.com
First published on 24th September 2024
Green hydrogen (H2) production via water electrolysis is a promising technique. Within this domain, two dimensional (2D) materials are gaining more attention throughout the world particularly in energy conversion/storage devices due to their unique features. Herein, this study focuses on the development of sustainable, durable, and economical electrocatalysts based on titanium carbide (Ti3C2Tx) MXene and cobalt hydroxide (Co(OH)2) as a composite. Ti3C2Tx has been doped into Co(OH)2 (CT nanostructure) with varying concentrations by the aqueous chemical growth method. The as-prepared electrocatalysts (CT-15 and CT-30) have been investigated through different physicochemical characterization studies including X-ray diffraction (XRD), scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), and electrochemical analysis in order to access their morphology, crystalline phase homogeneity, surface functionalization, and electrochemical behaviour for the HER. It is observed that the as-prepared material (CT-30) exhibits superior hydrogen evolution reaction (HER) activity in 1.0 M potassium hydroxide (KOH). The optimised electrocatalyst CT-30 demonstrates an overpotential of 380 mV at a current density of 10 mA cm−2 with a 99 mV dec−1 Tafel slope value, showing fast reaction kinetics. Moreover, it offers a low charge transfer resistance (Rct) accompanied by good stability, high electrochemical active surface area (ECSA), and durability for 30 h, as evident for efficient HER activity. This novel electrocatalyst can contribute to the replacement of noble metal-based electrocatalysts for practical usage in energy conversion/storage systems.
Sustainability spotlightCombining Ti3C2Tx (MXene) with Co(OH)2 as an electrocatalyst for the hydrogen evolution reaction (HER) in an alkaline medium improves both the effectiveness and long-term stability of the catalytic process, while also making a substantial contribution to sustainability. This sophisticated electrocatalyst contributes to the achievement of Sustainable Development Goal (SDG) 7 by facilitating the generation of economical and environmentally friendly energy via enhanced hydrogen (H2) production, which is crucial for the advancement of renewable energy technology. Additionally, by promoting cleaner energy alternatives, it also contributes to achieving Sustainable Development Goal 13 by lessening the negative effects of climate change via decreased dependence on fossil fuels and decreased emissions of greenhouse gases. Hence, the incorporation of Co(OH)2 into Ti3C2Tx as an electrocatalyst is a crucial method for attaining a long-lasting and robust energy future, directly contributing to worldwide sustainability goals. |
For this reason, transition metal (TM)-based catalysts have been developed such as sulfides, carbides,14,15 phosphides,16,17 nitrides,18 oxides,19,20 and hydroxides.21,22 From these reported catalysts, TM hydroxide-based catalysts offer good stability and efficient electrochemical performance. In addition, various metal hydride catalysts have been reported to enhance the HER activity, but cobalt-based hydroxides are most favourable due to their lowest possible reaction rate, tuneable electronic structure and morphological characteristics.23 For example, X.-Y. Zhang et al.24 reported CoFeOH encapsulated CoFeP on iron foam (CoFeOH/CoFeP/IF) for reducing phosphorus loss and enhancing its performance in alkaline media. Furthermore, X. Feng et al.25 synthesized hollow nanotubes of Ni/CoFe hydroxide and Ni/CoSe2 on nickel foam through the electrodeposition process to optimize the HER electrochemical reaction kinetics. Moreover, Zhan et al.26 effectively generated a precursor material by electrodeposition of two doping elements to create a co-doped cobalt hydroxide electrocatalyst (Ru-Co(OH)2-Se). This strategy has been shown to be an efficacious method for enhancing the performance of the HER. The test findings indicate that the material had a reduced impedance value and an increased electrochemically active surface area.
Previously, two-dimensional (2D) materials are developed and extensively used for energy storage and conversion applications.27 Among them, MXenes are a novel material, which exhibit higher electrical conductivity and tuneable surface functionality.28 MXenes can be prepared from the MAX phase having the general formula Mn+1AXn (n = 1, 2, 3), where M represents TM, A denotes the IIIA or IVA elements and X shows nitrogen or carbon.29,30 To produce MXenes, the A layer (Al, Ga, and so on) is selectively removed and terminated by Tx functional groups (–O, –OH and –F). Mostly Ti3C2Tx MXene is widely used in H2 generation applications because of superior metallic conductivity and hydrophilicity.31,32 Various thin layered MXene-based electrocatalysts have been recently reported in the literature for HER activity such as 1T/2H MoS2 (25D)/Ti3C2Tx −1,33 Fe/Ni doped GO@Ti3C2Tx,34 MoS2/Ti3C2 (ref. 35), etc. Notwithstanding MXene's outstanding performance, a few issues remain, including low capacitance, weaker surface functional groups, unreacted microstructure, and restacking. Different approaches, including doping, surface modification, morphological control, and their hybrid composites with other TM materials, can be used to overcome these issues and improve the efficiency of energy conversion and storage devices.35 In general, the doped MXene shows an increase in interlayer space and electrical conductivity. Selecting highly conductive carbon materials to couple with cobalt oxide, such as graphene, carbon nanotubes, and MXenes, has already been shown to be an effective way to increase catalytic behaviour by improving electrical conductivity.36 Typically, carbon acts as a supporting matrix in various nanocomposites, boosting conductivity, preventing composite material aggregation, and increasing the material's specific surface area.37
In this study, a promising composite of Ti3C2Tx and Co(OH)2 has been prepared through the aqueous chemical growth method, wherein Ti3C2Tx is doped into Co(OH)2 nanostructures with varying concentrations such as 15 and 30 mg (CT-15 and CT-30). The structural, compositional, and morphological characteristics were also examined using various physicochemical techniques. The as-prepared composites along with pristine materials were analysed for HER activity in 1.0 M KOH. The optimised composite CT-30 exhibits superior electrochemical performance with an overpotential of 380 mV at 10 mA cm−2 current density, a Tafel slope of 99 mV dec−1, and stability for 30 h. This is an entirely new approach and has not been reported before (Fig. 1).
Secondly, the formation of the Ti3C2Tx and Co(OH)2 composite was conducted by the aqueous chemical growth method. Typically, 15 mg and 30 mg of prepared Ti3C2Tx MXene were added individually into precursors of Co(OH)2 and respectively labelled as CT-15 and CT-30. The precursors of Co(OH)2 contained 0.1 M of CoCl2·6H2O and 0.1 M of CH4N2O with the addition of Ti3C2Tx. The precursor solution was continually stirred on a magnetic stirrer until a homogenous solution was obtained and then placed in an electric oven at 95 °C for 5 h. After completing the growth time interval, the prepared composite was washed with DI water multiple times to remove other impurities. The samples were dried at room temperature and collected in sample vials. In addition, pristine Co(OH)2 was also synthesized similarly by following the above procedure (Fig. 2). Hence, as-synthesized Ti3C2Tx, Co(OH)2, and Ti3C2Tx doped Co(OH)2 composites were ready to be characterized and optimized for electrochemical analysis.
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| Fig. 2 Schematic illustration of the preparation of the Ti3C2Tx MXene coupled Co(OH)2 electrocatalyst. | ||
HER polarization curves were obtained by linear sweep voltammetry (LSV) in 1.0 M KOH at a scan rate of 5 mV s−1. The chrono-potentiometric test was used to determine the durability of the best sample at 10 mA cm−2 and 20 mA cm−2 current densities for 30 h. The electrochemical impedance spectroscopy (EIS) technique was performed for examination of the charge transfer resistance (Rct) of various synthesized catalysts. It was operated at −0.4 V vs. RHE with 5 mV sinusoidal potential in the range of 100
000 Hz to 1 Hz frequency. Electrochemical active surface area (ECSA) of the samples was determined via the cyclic voltammetry (CV) technique, performed at various scan rates (30, 50, 70, 90, 110 and 130 mV s−1) in the non-faradaic region. At last, the obtained potential data were converted into the reversible hydrogen electrode (RHE) through the Nernst equation:
The EAg/AgCl value is 0.197, while the overpotential (η) is calculated by subtracting the water splitting system's onset thermodynamic potential of 0 V for the HER.
| Overpotential (η) = onset potential (ERHE) V − 0 V |
The Tafel formula has been employed to determine the Tafel slope.
η = b log j + a |
After HF + HCl exfoliation treatment, there was an impressive shift in the (002) peak from 2θ 9.26° to 7.22° suggesting the increase in the c lattice parameter. On the other hand, pristine Co(OH)2 has broader peaks at 19.02°, 32.35°, 37.69°, 51.03°, 57.42° and 60.81° which correspond to the (001), (100), (011), (012), (11 0) and (111) crystallographic planes, which is well-matched with reference JCPDS no. 10741057 and with some reported research studies as well.42,43 The MXene/Co(OH)2 composite possessed nearly all the specific peaks of MXenes and Co(OH)2, which confirmed the successful synthesis of the desired composite material. Besides, a little shift has been observed after composite formation, and this change may be attributed to the introduction of MXenes into Co(OH)2 nanostructures as well as the variation of lattice parameters in the final crystal structure.44
The morphology and structural features of Ti3AlC2, exfoliated MXene, Co(OH)2 and the composite CTs were studied by SEM analysis. The uneven surface and the closely packed structure of the MAX phase are shown in Fig. 4(a).45 The exfoliated flake like morphology of MXenes was obtained after the HF + HCl treatment of the MAX phase (Fig. 4(b)).46 Pristine Co(OH)2 demonstrated an agglomerated spherical particle like morphology as shown in Fig. 4(c). However, composites (CT-15 and CT-30) show the growth of a spherical particle layer on MXene flakes as a combination of both structural features. Through SEM analysis (Fig. 4(d and e)), we have confirmed our successful synthesis of MXene integrated Co(OH)2 materials based on the provided literature.47
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| Fig. 4 SEM images: (a) Ti3AlC2 (MAX phase), (b) Ti3C2Tx (MXene), (c) Co(OH)2 and (d and e) CT-15 and CT-30. | ||
The surface functionalization of synthesized materials has been conducted through FTIR spectroscopy. The FTIR spectra of Ti3AlC2 (MAX), Ti3C2Tx (MXene), Co(OH)2, CT-15 and CT-30 are shown in Fig. 5. It is observed that all materials revealed some common bands such as at 3438, 2930, 2854, 1601 and 1382 cm−1 assigned to (O–H), (C–H), (C–H), (O–H) and (C–H), respectively. The O–H groups are present due the absorption of external water H2O molecules on the surface of materials because of their hydrophilic nature. The presence of the C–H band in materials is attributed to symmetrical/asymmetrical methylene (CH2) and methyl (CH3) stretching.46,48 Furthermore, the FTIR spectra of the Ti3AlC2 phase probably represent Ti–O–Ti and Ti–O deformation vibration linkage bonding at 879 and 605 cm−1. Moreover, the peak at 481 cm−1 represents the rocking or twisting vibration of Ti–C. However, the Ti3C2Tx generated fluorine-terminated band (C–F) at 1108 cm−1 and sharpness of the Ti–C band confirm the etching of the Ti3AlC2 MAX phase. The FTIR spectra of Co(OH)2 showed the O–H and Co–O bands at 3540 and 425 cm−1 which validate the formation of the cobalt hydroxide phase.49,50 Despite of composite CT-15 and CT-30 exhibit the stretching and vibration band related to Ti3C2Tx and Co(OH)2 such as C–F, Ti–O–Ti, Ti–O–TiC, and Co–O bands.51,52 It is also observed that the vibration band of Co–O is reduced with the addition of a higher amount of Ti3C2Tx in CT-30. Hence, this confirms the presence of Ti3C2Tx in Co(OH2) nanostructures.
| H2O + e− + M → MHads + OH− (Volmer step) | (1) |
| MHads + MHads → H2 + 2M (Tafel step) | (2) |
| H2O + MHads + e− → H2 + M + OH− (Heyrovsky step) | (3) |
| Electrocatalyst | Electrolyte | Current density | Overpotential | Tafel slope | Ref. |
|---|---|---|---|---|---|
| CT-30 | 1 M KOH | 10 mA cm− 2 | 380 mV | 99 mV dec −1 | This work |
| Fe50Ni50 | 1 M NaOH | 10 mA cm−2 | 390 mV | 96 mV dec−1 | 53 |
| MCO3 | 1 M KOH | 10 mA cm−2 | 400 mV | 174 mV dec−1 | 54 |
| MoS2/Ti3C2 | 0.5 M H2SO4 | 10 mA cm−2 | 400 mV | 74 mV dec−1 | 55 |
| HC-MoS2/MoC2 | 1 M KOH | 1000 mA cm−2 | 412 mV | 60 mV dec−1 | 56 |
| BP Ir Sur | 1 M KOH | 10 mA cm−2 | 420 mV | 50.4 mV dec−1 | 57 |
| HF-MXene | 1 M KOH | 10 mA cm−2 | 444 mV | 311 mV dec−1 | 58 |
| N,P,O doped GC | 1 M KOH | 10 mA cm−2 | 446 mV | 154 mV dec−1 | 59 |
| Pt 3D Lig | 1 M KOH | 10 mA cm−2 | 455 mV | 73.2 mV dec−1 | 60 |
| Fe/Ni doped GO@MXene | 0.5 M H2SO | 10 mA cm−2 | 470 mV | 110 mV dec−1 | 34 |
| Co3+-Ti2CTx | 1 M KOH | 10 | 460 | 103 | 61 |
| Nb4C3T | 1 M KOH | 10 | 398 | 122 | 62 |
According to eqn (1), the initial phase is associated with the Volmer step, which involves the adsorption of protons onto the surface of the electrode. Subsequently, the attached intermediate components merge, as illustrated in eqn (2) or the Heyrovsky step, which involves the absorption of the adsorbed substances as stated in eqn (3). MHads is produced on the catalytically active site in the Volmer step as a result of reduction of the proton or H2O.63 There are two potential primary pathways to enter the second phase. The inclusion of two adsorbed hydrogen atoms (MHads) in the Tafel process could lead to the formation of H2.64 The Heyrovsky step represents another mechanism where MHads could combine with a molecule of H2O and an extra electron to generate H2. The most common approach to express the difficulty of initiating a reaction over a catalyst is by referring to the Gibbs free energy of hydrogen adsorption, typically abbreviated as ΔGH*, which quantifies the strength of the binding of H* to the surface of the electrocatalyst.65 The Gibbs free energy of H2 adsorption (ΔGH*) is commonly employed to assess the energy barrier associated with initiating a reaction on a catalyst. This parameter quantifies the extent of binding strength between H2 species (H*) and the surface of the electrocatalyst. The suitability for the subject of interest is evident in the case of the HER, as the expected value of ΔGH* approaches zero, suggesting a state of equilibrium among the adsorption as well as desorption phenomena. The Heyrovsky step subsequently depicts the HER mechanism on the CT-30 composite.
The durability of the electrocatalyst CT-30 has also been conducted before and after the chronopotentiometry test Fig. 6(d). The stability of an electrocatalyst plays a pivotal role in real-time applications.66 Hence, the CT-30 composite material has been examined for stability using chronopotentiometry at current densities of 10 and 20 mA cm−2 over a duration of 30 h, thereby validating its long-term electrochemical performance. It is noteworthy that the proposed electrocatalyst has demonstrated stability, except for minor potential losses or fluctuations observed within the graph as shown in Fig. 6d (inset). The LSV polarization of CT-30 demonstrates that the electrocatalyst is well-stable in nature with some minor fluctuations in its curve.
The Rct of various electrocatalysts has been evaluated using EIS in a 1 M KOH medium. The Nyquist and Bode (I and II) plots are demonstrated in Fig. 7. Compared to Ti3AlC2, Ti3C2Tx, Co (OH)2, and CT-15, the material CT-30 has exhibited an improved phase angle. Additionally, the Rct of Ti3AlC2, Ti3C2Tx, Co(OH)2, CT-15, and CT-30 has been calculated to be 2825, 1705, 1167, 878, and 563.1 Ω. According to the data presented in Table 2 CT-30 has exhibited low Rct which indicates a higher electrical conductivity that provides better electrochemical performance as compared to its counterparts.
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| Fig. 7 Electrochemical impedance spectroscopy data of Ti3AlC2, Ti3C2Tx, Co(OH)2, CT-15 and CT-30; (a & b) Bode plots (I and II); (c) Nyquist plot. | ||
| Catalyst | Calculated from LSV | Calculated from EIS | Calculated from CV | |||
|---|---|---|---|---|---|---|
| Overpotential | Tafel slope | Charge transfer resistance | Double layer capacitance | Double layer capacitance | Electrochemically active surface area | |
| η 10 | B | R ct | CPEdl | C dl | ECSA | |
| mV | mV dec−1 | Ω | mF | μF cm−2 | cm2 | |
| Ti3AlC2 | 676 | 214 | 2825 | 0.01 | 0.9 | 22.5 |
| Ti3C2Tx | 542 | 170 | 1705 | 0.03 | 1.4 | 35 |
| Co(OH)2 | 487 | 147 | 1167 | 0.08 | 4.8 | 120 |
| CT-15 | 418 | 112 | 878 | 0.13 | 5.4 | 135 |
| CT-30 | 380 | 99 | 563.1 | 0.22 | 9.2 | 230 |
Furthermore, CV has also been utilized to investigate the double-layer capacitance (Cdl) within the non-faradaic region of the as-prepared materials as seen in Fig. 8(a–e). Various scan rates, including 30, 50, 70, 90, 110, and 130 mV s−1, were employed for this analysis. Corresponding Cdl values are calculated to be 0.9, 1.4, 4.8, 5.4, and 9.2 μF cm−2 for Ti3AlC2, Ti3C2Tx, Co (OH)2, CT-15, and CT-30, respectively (Fig. 8(f)). Moreover, the electrochemical active surface area (ECSA) has been calculated through Cdl values through the given formula:
![]() | (4) |
![]() | ||
| Fig. 8 Cyclic voltammetry data (a–e) of Ti3AlC2, Ti3C2Tx, Co(OH)2, CT-15 and CT-30 and (f) double layer capacitance data of the prepared catalyst extracted from CV data. | ||
In the given expression (4), Cdl represents the double-layer capacitance, while Cs is regarded as the specific capacitance at the electrolyte interface. Notably, the value of Cs is 0.04 mF cm−2 for KOH. The corresponding values of ECSA for Ti3AlC2, Ti3C2Tx, Co (OH)2, CT-15, and CT-30 have been calculated to be 22.5, 35, 120, 135, and 230 cm2. The higher ECSA value of CT-30 may be attributed to the synergistic effect of two distinct materials with more active sites.67
The LSV polarization data are normalized via ECSA to minimize the effect of electrochemical surface area on the HER activity as shown in Fig. 9(a). The normalized curve of CT-30 shows superior HER performance as compared to CT-15, Co (OH)2, Ti3C2Tx, and Ti3AlC2. It is revealed that CT-30 has improved intrinsic activity. Furthermore, the turnover frequency (TOF) is also determined for assessing the actual performance of the prepared catalyst using the following formula.
![]() | (5) |
![]() | ||
| Fig. 9 (a) ECSA normalized LSV curve, (b) TOFs at 400 mV overpotential and (c) theoretical gas production rate at a fixed overpotential of 400 mV of various catalysts. | ||
In the above eqn (5), TOF is the turnover frequency (s−1), j represents the current density obtained at a specific overpotential, A is the electrode area, n is the number of electrons in the reaction, F represents the Faraday constant, and m denotes the number of moles of the active deposited material. The TOF of various electrocatalysts is calculated at a fixed overpotential of 400 mV as given in Fig. 9(b). The current densities and corresponding TOFs of Ti3AlC2, Ti3C2Tx, Co (OH)2, CT-15, and CT-30 are (0.42 mA cm−2 and 2.87 s−1), (1.32 mA cm−2 and 5.41 s−1), (2.91 mA cm−2 and 8.26 s−1), (6.54 mA cm−2 and 13.16 s−1) and (16.30 mA cm−2 and 20.77 s−1) respectively. It can be suggested that CT-30 can significantly outperform in industrial applications. Due to this fact, theoretical hydrogen production is also determined to validate the gas production rate of the electrocatalyst. The theoretical gas production is calculated using the given equation.
![]() | (6) |
485.3 s A mol−1). The hydrogen gas production rate of various catalysts can be seen in Fig. 9(c). The result revealed that CT-30 has a higher hydrogen production rate i.e., 84.44 × 10−6 mol s−1 cm−1 as compared to others. Such an improvement could have enhanced the performance of this composition, making it promising for HER activity in KOH media. Various electrochemical characteristic features of as-prepared materials are illustrated in Table 2. Conclusively, the material CT-30 exhibited robust electrochemical performance and has been compared with recent studies.
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