Open Access Article
Shunya Okamoto
*a,
Moeto Nagai
ab,
Takayuki Shibata
a and
Yoshiaki Ukita
c
aToyohashi University of Technology, Department of Mechanical Engineering, Japan. E-mail: okamoto@me.tut.ac.jp
bToyohashi University of Technology, Institute for Research on Next-generation Semiconductor and Sensing Science (IRES2), Japan
cUniversity of Yamanashi, Graduate Faculty of Interdisciplinary Research, Japan
First published on 26th April 2024
In this study, we established the control and design theory of an autonomously driven dispenser at a steady rotation speed and proposed a dispenser-integrated multiplex enzyme-linked immunosorbent assay (ELISA) device. In establishing the theory of the dispenser, we estimated the flow rate in the dispenser and the applied pressure onto the passive valves, so that the suitable burst pressure of the valves and flow rate could be designed. The dispenser-integrated multiplex ELISA device has the potential to perform flow control for executing an ELISA of 6 samples/standards per chip or 18 samples/standards per compact disk by just steadily rotating a chip. In the immunoassay evaluation of the device using mouse IgG detection, it was confirmed that the device could assay 5 μL of several standards in just 30 min without nonspecific reactions, and although this system has a high limit of detection (LOD, 63.4–164 pg mL−1) it is equal to that of manual assay with a titer plate. The device can be fabricated by transferring the microchannel pattern from a mold without complex assembly or alignment, and it can control the liquid operation by just steadily rotating. Thus, the device system developed will contribute to reducing the cost of fabricating chips and control equipment for ELISA systems. Consequently, a compact, portable, and low-cost ELISA system for point-of-care testing is expected to be realized.
Centrifugal microfluidic devices have the advantage of automation of chemical analysis using a few samples and reagents because they can predominantly control liquid behavior against unstable forces, such as surface tension and capillary force, by applying a high centrifugal acceleration greater than 100 × g.4,5 Several assay applications using a centrifugal microdevice have been explored, e.g., the polymerase chain reaction,6–8 loop-mediated isothermal amplification,9–11 ELISA,12–14 and so on.15–17 Among these techniques, ELISA presents the most challenges for POCT applications because it needs to compare the assay results of samples with the calibration curve of the quantitation, and the preparation of both the sample assay and calibration curve need to be performed under the same environmental conditions. In other words, to adapt an ELISA system to POCT, the system is required to assay only the sample on the site under the same conditions used to prepare the calibration curve by giving some functions to the system, or it assays the sample and prepares the calibration curve synchronously on-site. However, the former may be inadequate for on-site diagnosis as the system may become larger as well requiring guarantees and maintenance from various perspectives, including environmental conditions, such as temperature, and reagent storage. Meanwhile, a centrifugal microfluidic device can easily contribute to parallel processing, and some examples of systems that execute some assays on a one chip-sharpened disk have been proposed.18,19 Nevertheless, these systems put a burden on the user because they require the user to load some reagents into several reservoirs.20,21 This problem can be solved by integrating a microfluidic control technique. Typical examples are dispensers,22–24 which can inject into some reservoirs from an upstream reservoir, and they play a role in increasing the number of samples/standards without increasing the user's burden. However, a dispenser that simply drives and has a low cost is required that can be adapted for use in the POCT.
In previously reported conventional dispensers on centrifugal microfluidic devices, a method in which liquids are metered on some reservoirs placed upstream of the destination reservoir, and air is forcibly replaced in the injecting reservoir with liquid by increasing the rotation speed (centrifugal force) has become mainstream.25–28 This method29 is easy to implement but does not incorporate an additional process, such as liquid replacement in the used reservoirs.30
Moreover, a method using hydrophobic valves in place of forcibly replacing air31 and a centrifugo-pneumatic multi-liquid aliquoting method32 have been proposed. However, these dispensing methods require switching rotation speeds. Switching rotation speeds requires intricate setups or additional equipment and poses a risk of unstable liquid behaviors due to Euler's forces. Therefore, we think a centrifugal microfluidic device for POCT must be driven at a steady rotation speed for simplicity and stability because this will cost issues and centrifugal acceleration can be applied uniformly and dominantly in the same direction to the unstable surface tension that causes errors. Thus, we reported the concept of an autonomous driving dispenser at a steady rotation speed and confirmed that the dispensing volume deviations are very small with a coefficient of variation of less than 5% (original paper written in Japanese).33
Fig. 1 shows the operating principle of the autonomous driving dispenser. The dispenser comprises a set of metering chambers and valves, which are arranged according to the number of target chambers (dispensing destinations). Each metering chamber is connected by a circumferential channel (supply channel). The loaded liquid is simultaneously injected into all the target chambers after metering in the corresponding metering chambers via the supplying channels. The valves are passive valves, such as capillary valves or three-dimensionally crossed siphon valves, and are connected with the supply channels. Also, according to the design specifications, a burst pressure is used that can withstand the pressure experienced during the metering phase. Rapid water level changes in the dispenser are employed to trigger injection after the metering phase. In particular, by reducing the volume of the upper part of the metering chambers, the head pressure can be applied rapidly to all valves without changing the loading flow rate. Therefore, the pressure required for opening the passive valve, Pvalve.burst, the pressure applied to the valve during the metering phase, Papplied, and the pressure applied to each valve at the rising water level after the metering phase, Phead must satisfy the following inequality:
| Phead > Pvalve.burst > Papplied | (1) |
However, in previous research, Papplied was not clearly estimated during the metering phase.
Therefore, in this study, we established the mechanism and design theory of the dispenser. In addition, we designed and demonstrated multiplex ELISA devices that can be driven at a steady rotation speed by integrating a CLOCK circuit34 and the autonomous driving dispenser.
:
1, and then the mixture was applied to the molds. To obtain a certain thickness of the PDMS chips, the edges of the molds were covered with silicone rubber as a spacer, and PET sheets and glass substrates were placed on the surfaces during curing. The PDMS chips were cured by heating at 75 °C for 90 min, and after peeling them off from the molds, the cured PDMS chips were heated additionally at 200 °C for 30 min to increase their hardness. Inlet reservoirs, waste chambers, and venting holes of the chips were fabricated using a punching process. A 1 mm-thick PDMS sheet was bonded to the channel side of the chips using a plasma process to obtain the microchannels. The PDMS chips were mounted on compact disk substrates with double-sided tapes. A clear adhesive tape (640 PF D-50, NICHIBAN Co., Ltd., Japan) was placed on the chip surfaces to shut the reservoirs fabricated by punching. The parts closing the ports for loading reagents and the venting ports were then cut out using a knife. Moreover, to immobilize the capture antibodies before the assay and to collect products from the reaction chambers after the reaction, holes were made in the chambers using an 18 G needle.
The microfluidic chips were rotated with custom-made centrifuge equipment,37 and to observe flow behavior in real time, a stroboscope38 was used. The flow rate was measured with an image analyzer using captured images. Further information, and more detailed documents and schematic images for the multiplex ELISA device are provided in the ESI.†
Fig. 3 and the ESI Movies† show the observed flow results at 1500 rpm. At the higher flow rate, when the liquid was flowing to the eighth metering chamber, the capillary valve of the first metering chamber from the left, burst. Meanwhile, at the lower flow rate, neither of the capillary valves burst until all metering chambers were filled. The burst pressures of the capillary valves of the test devices were calculated to be 3.61 ± 0.23 kPa (n = 18) from the measured dimension of the valve structure according to a previous study.24 Thus, to burst a valve means that pressure of more than 3.61 kPa was applied to the valve.
When the liquid is pumped into a microchannel by pressure, the largest pressure is applied to the most upstream microchannel, and the greater the resistance (longer or narrower microchannels) or the higher the flow rate, the larger the applied pressure. We thought that the pressure was applied to the valves, and this was a pressure drop. In particular, this pressure drop Pdrop can be expressed as follows:39
![]() | (2) |
In a centrifugal microfluidic device, the applied pressure Pcentrifugal for the driving force is generally described by eqn (3),18 and is determined by the microchannel shape, physical properties, and liquid levels. In addition, the flow rate can be calculated using eqn (4):40
![]() | (3) |
![]() | (4) |
The positions were generally set to the two meniscuses, one upstream and one downstream. However, when the flow rates were simulated in a dispenser according to these conditions, the results did not correspond to the experimental results. In the simulation, only the water head pressure from the secondary reservoir to the inlet of the dispenser was considered to be the driving pressure, although this was thought to be because it did not reflect the increasing pressure at the inlet (outlet of the siphon channel) due to the increase in the pressure drop in the supply channel. Therefore, by considering the water head pressure as a positive pressure applied to the pumping direction and considering the pressure equivalent to the pressure drop given in eqn (2) as the negative pressure applied to prevent pumping, a new flow equation was defined as follows:
![]() | (5) |
![]() | (6) |
![]() | (7) |
Consequently, the flow rate was re-estimated using these equations, and the values were compared with the experimental values, and the results are shown in Fig. 5. The experimental values represent the two conditions in which sufficient measurement time was obtained for each device. Although there are some small and large differences, it was decided that the flow rate had been adequately estimated. In addition, during the metering phase, the water level of the secondary reservoir, which corresponds to Rinner in eqn (6), did not change significantly because the volume of the secondary reservoir (18.8 μL) was sufficiently large when compared with the volume of the entire dispenser (4.15 μL). This means that the water head pressure applied to the liquid in the dispenser from the secondary reservoir did not change. Meanwhile, the estimated flow rate decreased. Therefore, it is considered that the equation can be used to estimate the decrease in flow rate due to the increased pressure drop. In particular, the experimental values periodically changed from large to small because the flow rate was momentarily different depending on whether the leading meniscus moved in the circumferential direction or in the metering chamber direction (radial direction) in the supply channel-section, and this is considered to be the reason for the large and small values that appeared in relation to the taking image cycle (one piece per revolution).
From the experimental work described above, it was possible to simulate the flow rate in the dispensing mechanism. We estimated the pressure applied to the valve and the number of chambers available for metering (metering capacity) using eqn (2) and (7). The accuracy of the estimation was evaluated using the rotation speed as a parameter. The results are shown in Fig. 6, and the results for both types of devices were generally consistent with the theoretical values. For the lower flow rate, the experimental metering capacity tended to be smaller than the theoretical value in the high rotation speed range. This is thought to be because the metering takes time with a low flow rate, whereas the wettability near the capillary valve changes, thus, the burst pressure of the capillary valve is reduced. In particular, the water head pressure caused by the height difference between the supply channel and the capillary valve were considered in this theoretical value estimation, in addition to the pressure drop in eqn (2). Therefore, the pressure applied to the most upstream valve during the metering phase can be expressed as:
![]() | (8) |
Before rotation, the loaded liquids were kept in each reservoir (Fig. 8(1)). When the rotation was started, each liquid started to flow, and the samples/standards were injected and kept in each reaction chamber (Fig. 8(2)). In the actual assay, the capture antibodies were previously immobilized onto the reaction chambers and the antibody–antigen reactions were initiated from this operation. The washing solution and the TMB substrate were accumulated in each secondary reservoir via the resistance channels. The resistance channels and the secondary reservoirs were components of the CLOCK circuits, which were sequenced to inject each reagent into the dispenser. Exactly 327 s after the start of the rotation, the washing solution was injected into the dispenser from secondary reservoir #1 (Fig. 8(3)). The solution was then dispensed into the six reaction chambers simultaneously in the metering phase. The injected solution filled the reaction chambers and then the triggered the siphon valve opening downstream of the chambers. The solution drained out into the waste chamber and the samples/standards remained in the reaction chambers (Fig. 8(4)). Then, the reaction chambers temporarily became empty (Fig. 8(5)). Next the antigen–antibody reaction was started, which is the first washing process. Subsequently, 502 s after the start of rotation, the washing solution was dispensed into each reaction chamber via the dispenser from the secondary reservoir #2, and the washing solution remained in the reaction chambers (Fig. 8(6)) because the dispensing volume of the dispenser was designed so that it could fill the reaction chambers using two dispensing operations. Moreover, 709 s after the start of rotation, the washing solution was dispensed into each reaction chamber, which was filled with the washing solution. Then, the siphon valve downstream of the chambers was opened, and all the liquids in the chambers were drained out into the waste chamber. This was the second washing process. Finally, the TMB substrate was dispensed into each reaction chamber and left in there. This is a color developing reaction with the HRP conjugates in the actual assay. Although the device was rotated for 25 min in total, the TMB substrate remained in all reaction chambers. Thus, it was demonstrated that the device can be used to perform ELISA on six samples/standards simultaneously in steady rotation.
Finally, we prepared the calibration curve for the mouse IgG detection using three devices for the six antigen (mouse IgG) concentrations within 0–256 ng mL−1 (n = 3), and the results are shown in Fig. 10. The measured ODs of products after rotation were obtained from the dose–response curve of the antigen concentration, and it was confirmed that the sigmoid shaped calibration curve was successfully prepared. The limit of detection (LOD = 3.3 × SD/slope) was calculated to be 164 pg mL−1 in this assay, and the champion data was 63.4 pg mL−1. This detection ability is equal to that of a manual assay with a 96 well titer plate. However, compared with the manual assay, the devices realized the same detection ability and the antigen–antibody reaction time was reduced from 60 min to 5 min. A previously reported single assay device34 also exhibited the same reaction time, although the multiplex ELISA device improved the detection sensitivity by one order of magnitude. This is because by reducing the sample/standard volume (e.g., to one-tenth of the manual assay and one-sixth of the single assay device), the specific surface area was increased and the reaction efficiency improved. In addition, the multiplex ELISA device can align the reaction time on the same device, so that the differences in the conditions between the various reaction chambers are small. It is also thought to be one of the factors for improving the detection sensitivity. Therefore, although three chips mounted on a CD substrate were used to prepare the calibration curve due to the limitation of the chip fabrication in this study, if a device that can assay 18 samples/standards on one chip is fabricated, it is expected to realize a higher performance. This can be realized using the developed dispenser and multiplex ELISA device concept.
In the demonstration of a multiplex ELISA device with colored reagents, we confirmed that the device can perform the flow control required to execute an ELISA of six samples/standards on a chip with just steady rotation. This system can assay 18 samples/standards per CD substrate, which is more than those of recently reported ELISA devices.20,21,41 In addition, we demonstrated the use of an ELISA for mouse IgG detection using the device, and the dose–response of the mouse IgG concentration within the range of 0–256 ng mL−1 was successfully obtained. The device was validated as a mouse IgG detection system because no other signals were observed besides the capture antibodies.
The proposed device system can simultaneously assay samples and standards, including the generation of the calibration curve, in less than 30 min while maintaining a detection sensitivity equal to a manual assay with titer plates. The required sample/standard volume is just 5 μL, so samples can be collected from a fingertip using a lancet. In addition, this device system can be fabricated using one time soft lithography from a single mold without a complex assembly or additional treatment and processing, indicating that it can be fabricated using a process suitable for large-scale production, such as injection molding, as in the case of a previously proposed chip.42 Moreover, we have already developed a centrifugal microfluidic device which can extract plasma from whole blood with a steady rotation speed.43 Because both have the concept of operating in steady rotation, we think that they can be easily integrated. Overall, because the device system is convenient for performing immunoassays and reduces the analysis costs, it is anticipated that it will be implemented as soon as possible in a POCT blood testing system that is compatible with immunoanalytical equipment.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4ra02656j |
| This journal is © The Royal Society of Chemistry 2024 |