Open Access Article
Ling Zhaoa,
Jiaxing Sunab,
Shuang E.bc,
Kuichuan Sheng
bcd,
Kaiying Wangb and
Ximing Zhang
*bcde
aCollege of Engineering, Shenyang Agricultural University, Shenyang 110161, China
bCollege of Biosystems Engineering and Food Science, Zhejiang University, Hangzhou, 310058, China. E-mail: zhangximing@zju.edu.cn
cInstitute of Zhejiang University-Quzhou, 99 Zheda Road, Quzhou, Zhejiang Province 324000, China
dKey Laboratory of Intelligent Equipment and Robotics for Agriculture of Zhejiang Province, Hangzhou, 310058, China
eNational Key Laboratory of Biobased Transportation Fuel Technology, Zhejiang University, Hangzhou 310027, China
First published on 16th April 2024
This study explores the limitations of TiO2 as a photocatalyst, focusing on its narrow bandwidth and high electron–hole complexation probabilities that restrict its applications. A novel one-pot synthesis method for TiO2/hydrochar matrix composites is presented, with variations achieved through control of hydrothermal temperature, time, and loading concentration. The efficacy of these composites in ammonia removal is investigated, revealing optimal performance for the composite denoted as 3Ti-160-7, synthesized with a titanium salt concentration of 0.3 mol L−1, a hydrothermal temperature of 160 °C, and a hydrothermal time of 7 hours. Comparative analyses with commercial TiO2 (P25) and hydrochar demonstrate superior performance of 3Ti-160-7, exhibiting significantly lower ammonia concentration and reduced NO and NO2 concentrations. This research underscores the cost-effectiveness and application potential of TiO2/hydrochar matrix composites, offering valuable insights for the enhancement of photocatalytic activity and broader applicability in addressing TiO2-related challenges.
Ammonia stems from various sources, including agricultural activities,5 wastewater treatment,6 and landfills.7 Due to its highly hydrophilic nature, ammonia readily reacts with air pollutants like SOx, NOx, and liquid-phase sulfuric and nitric acids, forming secondary particulate matter such as ammonium salts, accounting for a significant portion of PM2.5 (20–80%). The correlation between atmospheric NH4+ content and PM2.5 levels has a detrimental impact on air quality, posing a serious threat to environmental balance. Moreover, ammonia can be oxidized to nitrogen oxides (NOx), emerging as a primary contributor to recent air pollution, drawing increasing attention as a pollutant.8
Presently, ammonia removal methods in China predominantly rely on traditional physical, chemical, and biological approaches, characterized by drawbacks such as high cost, extended cycle times, and high operating expenses, rendering them inadequate to meet increasingly stringent emission standards.9,10 Thus, there is a pressing need to explore alternative treatment methods to effectively address the challenges posed by ammonia pollution. Photocatalytic reactions, known for their mild conditions, present a promising approach for pollutant removal, generating highly active oxidants under ultraviolet and visible light to interact with environmental pollutants, decomposing them into smaller, benign molecules such as CO2 or H2O.11–14 Despite the widespread use of semiconductors like TiO2, ZnO, and CuO in photocatalysis, TiO2, in particular, stands out due to its low toxicity, chemical stability, and environmental friendliness.15,16 However, inherent limitations, such as high photoelectron–hole pair complexation rates, a wide bandgap, and poor reactant adsorption,17,18 hinder its ability to produce hydroxyl radicals (-OH), limiting its photocatalytic activity.19,20
To overcome these limitations, researchers have explored various techniques, including metal and non-metal doping21,22 or precious metal loading,23 with carbon materials such as graphene, fullerene, and nanotubes garnering attention for their potential to enhance photogenerated carrier separation and improve photocatalytic efficiency.24 However, the synthesis of these carbon materials involves hazardous reagents, extreme conditions, and high costs,25 necessitating the exploration of alternative materials with low cost, high chemical stability, and environmental friendliness. Biochar, derived from waste biomass, emerges as a promising candidate.
Biochar, particularly from agricultural and forestry waste, exhibits a tailorable pore structure, dominant position, and modifiable surface functional groups, making it an ideal carrier for photocatalysts.26,27 Biochar is mainly classified into pyrolytic carbon and hydrochar. The application of pyrolytic carbon as a photocatalytic carrier has been reported28,29 Compositing TiO2 with biochar has shown promise in designing photocatalysts with stable multiphase properties, improving catalyst aggregation, pore volume, and recycling efficiency. Biochar's unique ability to capture electrons transferred from TiO2 enhances carrier separation efficiency.30,31 The low cost, environmental friendliness, and carbon sequestration properties of biochar make it an ideal carrier for nano-TiO2 catalyst loading.
The preparation methods of TiO2/biochar composites mainly include sol–gel method, direct impregnation method, roasting method, hydrothermal/solvent-thermal method, etc. The one-step hydrothermal method is a non-homogeneous reaction using water as the reaction medium under high temperature and high pressure. One-step hydrothermal method is a non-homogeneous reaction carried out under high temperature and high pressure with water as the reaction medium, which has the advantages of low synthesis temperature, mild conditions, stable system, less impurity mixing, and has the advantages of crystal integrity, less agglomeration, etc. Compared with other methods, some of them are complicated and costly.32 Compared with other methods, some of them are complicated and time-consuming to operate, some of them require high temperature treatment and high energy consumption, and the formed morphology is irregular, which is not conducive to the timely desorption of pollutants.33,34
This research investigates TiO2/hydrochar matrix composites, synthesized via a one-pot method, optimizing preparation conditions for enhanced photocatalytic degradation of pollutants. Comparative analyses of surface properties and chemical structures shed light on the composite's characteristics, emphasizing the synergy of adsorption and photocatalysis. The developed TiO2/hydrochar matrix composites address the drawbacks of TiO2, providing an effective and economically viable solution for ammonia removal, with potential applications in swine farm pollutant remediation.
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3. After that, a certain amount of deionised water was added slowly, and the configured precursor solution was ultrasonicated for 10 min to make the mixture homogeneous and form a milky white solution.After that, the preparation conditions such as temperature, time and precursor concentration were optimized. First optimize the temperature conditions, 5.0 g of corn straw (40 mesh) was weighed and mixed with 50 mL (0.3 mol L−1) of precursor solution in a quartz liner, and the reaction temperatures were controlled to be 160, 220, and 280 °C. The reaction time was 4 h with continuous magnetic stirring at 200 rpm. And after cooled down to the ambient temperature, the solid product was washed with deionised water for several times, and dried overnight in an oven at 105 °C. The prepared materials were photocatalytic tested to determine the optimal conditions, and then time and precursor concentration were optimized sequentially; the specific preparation steps and processes were the same as above, and the samples were labeled according to the 10-fold precursor concentration–temperature–time, and the resulting samples were named as 3Ti-160-4, 3Ti-220-4, and 3Ti-280-4, 3Ti-160-1, 3Ti-160-7, 1Ti-160-7, and 5Ti-160-7, respectively.
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10 to a reactor with an adapted inner liner at a reaction temperature of 160 °C, a magnetic stirring speed of 200 rpm, and a reaction time of 7 h. The solid product was cooled to ambient temperature and washed several times with deionized water. The solid product was cooled to ambient temperature, washed several times with deionized water and dried in an oven at 105 °C overnight. The resulting sample was labeled as CS-160-7.The flow rate at the inlet end was 1 L min−1 at 10 ppm NH3 (O2 and N2 as equilibrium gases), controlled by a portable gas calibrator (146i-GO, Thermo Fisher Scientific, USA). The outlet side was directly connected to a detector for determination of NH3, NO, NO2 and NOx concentrations via an air quality instrument (17i, Thermo Fisher Scientific, USA). The tests were performed at room temperature.
(1) Test of ammonia removal effect of optimised process materials under different light sources
Firstly, the TiO2/hydrochar matrix composites prepared by optimising the conditions in each step were tested for NH3 removal effect separately. The time of each test was 1.5 h, the amount of sample used was 0.1 g, and the ammonia concentration C was automatically recorded by the machine every minute during the test.
In the absence of samples, nitrogen was first introduced for 30 min to exclude other gases from interfering, after which ammonia at a concentration of 10 ppm at 1 L min−1 was continuously introduced for 90 min to obtain the background value of the device, recorded as C0.
To test the removal effect of the samples, nitrogen was first introduced for 30 min to exclude the interference of other gases, and then ammonia gas with a concentration of 10 ppm at 1 L min−1 was continuously introduced for 90 min under different light sources (dark environment, ultraviolet light and daylight) to obtain the removal effect of the samples on ammonia under different light sources, and the ammonia concentration in the testing process was recorded as Cx (x represents different samples).
The experiment assessed the effectiveness of the photocatalyst by the removal rate (ηx), where the removal formula was calculated by the following equation
The effects of temperature, residence time and precursor concentration on the physicochemical properties and removal effect of the materials were analysed by comparing the test results of the seven materials prepared above. And the optimal preparation conditions were preferred as the precursor concentration of 0.3 mol L−1, and the treatment group with hydrothermal at 160 °C for 7 h had the best ammonia removal effect.
(2) Test of outlet NH3, NO and NO2 concentration of CS-160-7 (hydrochar), P25 and 3Ti-160-7
In order to compare the material prepared in this study with the existing commercially available TiO2 (P25), whether it has an advantage in the removal of ammonia. And whether it is a synergistic effect of TiO2 with hydrochar matrix composites or it simply increases the adsorption of ammonia by hydrochar. So subsequent comparative analyses were carried out to analyse the changes in the concentrations of NH3, NO, NO2 and NOx in the photocatalytic tests of 3Ti-160-7, TiO2 (P25) and CS-160-7 under the same conditions.
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| Fig. 2 XRD spectra of carbon based photocatalysts and P25 (a) different hydrothermal temperatures (b) different heating times (c) different concentrations of catalyst precursor (tetrabutyl titanate). | ||
Additionally, the appearance of a diffraction peak at 22.5° in Fig. 2 is attributed to the cellulose (002) crystal plane, a characteristic diffraction peak of type I cellulose.35 Fig. 2(a) illustrates the XRD plot of samples prepared at 160, 220, and 280 °C with a tetrabutyl titanate solution concentration of 0.3 mol L−1 and a hold time of 4 h. As the hydrothermal temperature increases, the TiO2 diffraction peaks are notably enhanced, and the characteristic peaks of cellulose gradually diminish. Fig. 2(b) displays samples prepared with a solvent concentration of 0.3 mol L−1 at a hydrothermal temperature of 160 °C, held for 1, 4, and 7 h, respectively. Fig. 2(c) showcases samples prepared with the catalyst precursor (tetrabutyl titanate) at concentrations of 0.1, 0.3, 0.5 mol L−1, at a hydrothermal temperature of 160 °C, with a holding time of 7 h, respectively. The XRD analysis demonstrates that the diffraction peaks of TiO2 are heightened with an increase in Ti element concentration in the solvent, concurrently promoting the hydrolysis of cellulose.
O groups, while those in the 1532–1113 cm−1 range correspond to various tensile vibrations of carbon–carbon double bonds and single bonds.36 The intensities of these peaks progressively increase with a rise in hydrothermal temperature. The bond between metal and oxygen (O–Ti–O) is discernible in the strong absorption band at 804 cm−1.37,38
Building upon literature reports,39 it is established that, under the influence of an applied light source, the hydroxyl group on the carbon-based material's surface can be captured by holes generated by titanium dioxide, leading to the production of hydroxyl radicals. This mechanism prevents holes from recombining with electrons, thereby enhancing photocatalytic performance. Consequently, water and hydroxyl groups emerge as pivotal factors in improving photocatalytic efficiency.32,40–42 The peak of maximum intensity was observed in the hydroxyl vibration of the sample prepared at 160 °C, making it the most promising photocatalyst for effective photocatalytic degradation.
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| Fig. 4 (a) SEM images of (a) 3Ti-160-4, (b) 3Ti-220-4, (c) 3Ti-280-4, (d) 3Ti-160-1, (e) 3Ti-160-7, (f) 1Ti-160-7, (g) 5Ti-160-7. | ||
Energy dispersive X-ray (EDS) spectra were acquired through scanning electron microscopy (SEM) for an in-depth analysis of the elemental composition of the 3Ti-160-7 carbon-based photocatalysts, as depicted in Fig. 5. The obtained spectra unequivocally revealed the presence and homogeneous dispersion of carbon, oxygen, and titanium elements across the material's surface. This elemental composition insight is crucial for understanding the structural characteristics and potential catalytic properties of the synthesized photocatalysts. The atomic mass ratios, expressed in weight percentages (wt%), were found to be 59.5% for carbon, 26.4% for oxygen, and 14.0% for titanium. These ratios signify a well-balanced and controlled distribution of the constituent elements, indicative of the successful integration of titanium dioxide onto the carbon matrix. The uniform dispersion of these elements highlights the potential synergy between carbon and titanium in the photocatalytic performance of the 3Ti-160-7 composite, offering valuable information for further elucidating its catalytic mechanisms and optimizing its application in environmental remediation processes.
The specific surface area of CS-160-7 measured 3.54 m2 g−1, whereas 3Ti-160-7 showed a substantial improvement, reaching 26.14 m2 g−1—an enhancement of nearly 8 times compared to CS-160-7. Additionally, the total pore volume of 3Ti-160-7 nearly doubled compared to CS-160-7, with the average pore size reduced to approximately 5 nm. Loading titanium elements onto the carbon-based photocatalyst contributed to these improvements in specific surface area and total pore volume characteristics. In comparison, TiO2 (P25) exhibited an SBET of 81.556 m2 g−1, a total pore volume of 0.255 cm3 g−1, and an average pore size of 10.798 nm—significantly larger than those of CS-160-7 and 3Ti-160-7, respectively. These findings underscore the impact of titanium loading on the porous structure of the photocatalyst, showcasing its potential for enhanced adsorption and catalytic performance in environmental applications.
The optical bandgap energies (Eg) of 3Ti-160-7 and commercial titanium dioxide (P25) were estimated to be 2.35 eV and 3.39 eV, respectively, using the Tauc plot method.47 3Ti-160-7 showed a significantly reduced bandgap compared to titanium dioxide (P25), which may be due to the absorption of the carrier hydrothermal charcoal matrix, or the charcoal elemental participation effect; this indicates that its ability to utilize visible light has been improved, which provides a broad prospect for enhancing the photocatalytic activity and expanding the application of solar energy for environmental remediation.
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| Fig. 8 XPS pattern of 3Ti-160-7 carbon based photocatalytic material (a) 3Ti-160-7 total spectrum; (b) C 1s resolved spectrum; (c) O 1s resolved spectrum; (d) Ti 2p resolved spectrum. | ||
Further exploration of the fine spectrum of Ti 2p unveils two binding energies at 464.6 and 459.0 eV, corresponding to Ti 2p1/2 and Ti 2p3/2, respectively. This observation is indicative of the coexistence of Ti4+ and Ti3+ species within the TiO2 component of the 3Ti-160-7 composite. The identification of both oxidation states of titanium provides crucial information regarding the photocatalyst's electronic structure and the potential redox processes occurring during photocatalytic reactions. This detailed XPS analysis enhances our understanding of the surface composition and chemical states of the 3Ti-160-7 photocatalyst, laying the groundwork for optimizing its performance in various catalytic applications.
However, at a preparation temperature of 280 °C, the removal rate exhibited a continuous decline with increasing time. Towards the end of the test, the effect under the light source aligned with that observed in the absence of light. Conversely, the removal effect of ammonia prepared at 220 °C remained consistent under both light and dark conditions. Consequently, the TiO2/hydrochar matrix composite demonstrated superior ammonia removal efficiency at a preparation temperature of 160 °C. Subsequently, the impact of varying hydrothermal heating times on ammonia adsorption and degradation was investigated (Fig. 9(d)–(f)). With prolonged hydrothermal time, removal effects under both dark and UV light were enhanced, although the effects under sunlight showed only marginal improvement.
Fig. 9(g)–(i) illustrates the influence of different precursor concentrations on the ammonia removal rate of TiO2/hydrochar matrix composites. In dark, visible light, and UV light, the ammonia removal rate exhibited an increasing and then decreasing trend with rising solvent concentration during material preparation. Notably, materials prepared at solvent concentrations of 0.1 and 0.5 mol L−1 proved as effective in removing ammonia as in conditions without light and UV light. This comprehensive analysis provides valuable insights into the optimal conditions for maximizing the photocatalytic efficiency of TiO2/hydrochar matrix composites in ammonia removal applications.
Comparing the NO production and NO selectivity of P25 and 3Ti-160-7 in the photocatalytic oxidation of ammonia gas process (as shown in Fig. 10(b)), the carbon-based photocatalyst exhibited lower NO production and NO selectivity. This can be attributed to the cross-linking of titanium dioxide and hydrochar composites, facilitating better dispersion and a higher specific surface area. Consequently, ammonia, nitrogen oxides, and other pollutants are adsorbed onto the material's surface, generating more defects in titanium dioxide. Moreover, titanium dioxide can capture more charge carriers, inhibiting the recombination of electrons and holes, thereby enhancing the efficiency of photocatalysis and reducing the generation of nitrogen oxide intermediates. This comprehensive analysis highlights the promising potential of 3Ti-160-7 for effective and environmentally friendly ammonia removal applications.
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| Fig. 10 (a) Outlet NH3 concentration (b) outlet NO concentration (c) outlet NO2 concentration of different samples (3Ti-160-7 100 mg, 3Ti-160-7 200 mg, P25 and CS-160-7) under UV light. | ||
The photocatalytic mechanism of TiO2 relies on its absorption of high-energy photoelectrons and matching bands. The process involves lifting the electron (e−) in the VB to the CB, creating electron–hole pairs where a positive hole is missing an electron. This photoexcitation prevents recombination since electrons from the guide band are bound to the material's surface and cannot form complexes, as supported by previous studies.49–51 The attracted electrons and vacancies can either deactivate or activate substances adsorbed on the material itself.50 Moreover, positron holes may interact with aqueous or hydroxyl ions on their surfaces, forming highly oxidized hydroxyl radicals.51 Simultaneously, chemical reactions between the system's electrons and oxygen generate superoxide anions (˙O2−). These free radicals can absorb water or hydroxyl ions on the surface, producing more hydroxyl radicals.
Under ultraviolet irradiation, NH3 adsorbed by a carbon-based photocatalyst collides with the valence band holes on the surface of TiO2, leading to the production of active amine-based radicals, a crucial intermediate in past research on TiO2 oxidation by NH3.52,53 When exposed to light, ˙NH2 can combine with ˙O2 and ˙O2− formed on a carbon-based photocatalyst, resulting in the emission of NOx (NO and NO2) and subsequent oxidation to NO2− and NO3−. The NOx material formed can then combine with intermediate products or NH3 to produce N2 in the presence of light.54
Throughout the NH3 removal process, sample 3Ti-160-7 exhibited excellent photocatalytic activity, attributed to its remarkable morphological structure and physicochemical properties. The surface titanium dioxide, existing in the anatase phase with high catalytic activity, enhanced both the adsorption and removal of ammonia gas. In comparison to P25, 3Ti-160-7 demonstrated lower NO generation, indicating that the hydrothermal carbon carrier compounded with TiO2 effectively reduces NO production. These findings underscore the promising potential of 3Ti-160-7 as an efficient and environmentally friendly catalyst for NH3 removal applications.
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