Christopher J.
Heard
*,
Lukáš
Grajciar
and
Andreas
Erlebach
Department of Physical and Macromolecular Chemistry, Faculty of Science, Charles University, Praha 2, 12843, Czech Republic. E-mail: heardc@natur.cuni.cz
First published on 27th March 2024
The migration of atoms and small clusters is an important process in sub-nanometre scale heterogeneous catalysis, affecting activity, accessibility and deactivation through sintering. Control of migration can be partially achieved via encapsulation of sub-nanometre metal particles into porous media such as zeolites. However, a general understanding of the migration mechanisms and their sensitivity to particle size and framework environment is lacking. Here, we extend the time-scale and sampling of atomistic simulations of platinum cluster diffusion in siliceous zeolite frameworks, by introducing a reactive neural network potential of density functional quality. We observe that Pt atoms migrate in a qualitatively different manner from clusters, occupying the dense region of the framework and avoiding the free pore space. We also find that for cage-like zeolite CHA there exists a maximum in self diffusivity for the Pt dimer beyond which, confinement effects hinder intercage migration. By extending the quality of sampling, NNP-based methods allow for the discovery of novel dynamical processes at the atomistic scale, bringing modelling closer to operando experimental characterization of catalytic materials.
For catalytic metal species: atoms, clusters and nanoparticles, the loss of active site density through thermodynamically favourable sintering of particles is the primary deactivation route. Diffusion also plays a role in the kinetics of reactions – as access to active sites is affected by the migration of particles. This can even manifest during the course of the catalysed reaction itself, as has been proposed for the zeolite-catalysed selective catalytic reduction of NOx in automotive emissions abatement.11 Hence, the maximisation of sintering resistance, through the suppression of particle migration is an important goal for the optimization of nanocatalyst activity and longevity.12
Characterization of zeolite-encapsulated sub-nanometre clusters is experimentally challenging, owing to the size resolution limitations of most imaging methods, the sensitivity of zeolites to beam damage in electron microscopes and the lack of sensitivity of spectroscopic methods towards the low loadings of metal (often <0.1 wt%).13–15 High resolution TEM imaging remains a preferred method for characterising metal atoms and clusters2,7 and has been successfully employed for detecting and determining cluster size, coordination environment and oxidation state, in cooperation with EXAFS and XPS.8 Nevertheless, ex situ characterization of as-prepared or spent catalyst is restricted to a less than fully realistic depiction of the system under operando conditions and is unable to directly interrogate dynamic processes such as diffusion.
The diffusive behaviour of noble and late transition metal clusters supported on metal oxide surfaces has been explored extensively via computational methods in the last two decades. Several reports have noted that the self-diffusivity of clusters is non-monotonic in cluster size.16,17 These findings establish that the most diffusive particles may be intermediate cluster sizes, and thus the mechanism and kinetics of Ostwald ripening and particle migration processes may be controlled by small clusters, rather than single atoms.
A thorough, atomistic understanding of the migration processes that control sintering is necessary. However, in theory, diffusion modelling has been limited by both the precision of the method and the short duration of the simulations. For electronic structure calculations, such as ab initio molecular dynamics, the simulations are generally limited to the tens of picoseconds timescale, while classical dynamics is usually performed with simplified, non-reactive models. The understanding of metal–zeolite interactions is still incomplete, but it has been shown by several studies that methods of quantum chemical accuracy are required to capture the physical nature of these interactions.18 For example, reversible bond breaking events have been shown to occur spontaneously in several zeolites when interrogated with small metal clusters.8,14
The expense of quantum chemical modelling has so far limited the direct study of diffusive processes to short timescales, with the exception of recent studies on molecular diffusion in zeolites.18 For metal particles, which bind strongly to the zeolite framework, direct ab initio simulations of sufficiently long duration to observe rare events such as intercage migration are not feasible. However, a promising recent approach to bypass this problem is the development of artificial neural networks, which generate forcefields that are trained upon quantum chemical data, thus maintaining a high-quality description of the underlying potential energy surface, while reducing the cost of simulations by several orders of magnitude.19,20 This approach has been applied, for example, by some of the current authors toward reactive transformations in silicate and aluminosilicate zeolites,21 by Yu et al. towards small metal clusters in MOFs22 and very recently by both Ma et al. for binary metal oxide clusters in zeolites for catalysis of propane dehydrogenation23 and Millan et al., for the diffusion of Cu+ ions in the presence of ammonia during the selective catalytic reduction process in zeolite CHA.24
In this work, we present an investigative study into the diffusive behaviours of ultrasmall metal clusters inside siliceous zeolite frameworks. We develop a reactive neural network forcefield which models metal–zeolite interactions at the (generalized gradient + dispersion) DFT level and we apply it to the study of sub-nanometre Pt in zeolites CHA, TON, MWW and MFI. By extending the simulation timescale by several orders of magnitude, we are able to observe hitherto unreported migration mechanisms of the Pt atom, and clear differences between atoms and clusters that will have consequences on their accessibility and activity as confined nanocatalysts.
The created database was used to train an initial ensemble of six NNPs, enabling active learning to further extend the database with configurations of sparsely interpolated or yet unseen parts of the PES.20,21,25 This is achieved by monitoring the deviation of the six energy predictions from the average ensemble prediction which acts as estimator of the prediction accuracy during NNP simulations. We performed 70 NNP level MD runs (1 ns at 1000 K and 2000 K) for Ptn (n = 1–5) in TON, MOR, MWW, LTA, CHA, MFI, and FAU (primitive unit cell). These MD runs sampled large parts of the PES of Pt in industrially relevant zeolites, including highly energetic reactive events. To also cover lower energy parts of the PES, local optimizations were applied to 1000 structures extracted from each MD trajectory. All configurations were collected if the energy predictions deviated by more than 10 meV per atom from the ensemble average. The resulting structure set was then subsampled by FPS followed by DFT single-point calculations to extend the initial database.
The final DFT database contains about 73k structures with 33k silica configurations, 28k Pt containing zeolites, 11k gas phase Pt clusters and 500 bulk Pt structures. The SchNet NNPs trained on this database learned a latent representation of atomic environments encoding structure, chemical composition, and energetics of the training set.19,26 We averaged the atomic representation vectors of each structure in the database and applied T-distributed stochastic neighbor embedding (t-SNE) to visualize the NNPs’ capability to learn chemical and structural features from DFT data. The 2D t-SNE components show not only a clear correlation with DFT calculated energies (Fig. 1a) but also reasonably group systems with similar chemical composition and distinguish between bulk and gas phase Pt models (Fig. 1b). Both t-SNE maps demonstrate that the trained NNPs successfully learned a latent representation describing large parts of the Pt PES in the gas phase and in siliceous zeolites.
RMSE | Energies [meV per atom] | Forces [meV Å−1] | |
---|---|---|---|
Database test set | Silica | 4.6 | 135 |
Pt@zeolite | 3.3 | 156 | |
Pt (gas + bulk) | 16.9 | 114 | |
MD test sets | Pt1,3,5@CHA | 0.9 | 98 |
Pt1@silicatene | 7.4 | 100 | |
Pt3@silicatene | 7.5 | 99 | |
Pt6@silicatene | 8.7 | 115 | |
Pt9@silicatene | 11.2 | 149 |
In particular, the NNPs accurately approximate both energy (3.3 meV per atom RMSE) and forces (156 meV Å−1 RMSE) in the case of Pt@zeolite which is the main focus of this work. Only the pure Pt structures (bulk and gas phase clusters) show a higher energy RMSE of about 17 meV per atom, but similarly low force errors. One factor leading to the larger energy errors is the definition of the loss function which puts high weight on forces and energies of structures with a higher number of atoms (see Computational details). Another reason is that the NNP models do not consider different spin states of small Pt gas phase clusters but were trained on spin polarized DFT data. It was shown that spin multiplicities have a pronounced effect on the relative energies of small Pt3–Pt6 cluster isomers in the order of 30–100 meV per atom.8,27 Therefore, the trained NNPs are an approximate closed-shell interpolator of the Pt PES with limited accuracy for energy predictions of gas phase clusters but with low errors for Pt@zeolite interactions. In addition, the NNPs accurately model forces for all test cases which is most relevant for dynamical simulations of, e.g., particle migration. Therefore, the pure Pt training data rather acts as limiting case to improve the NNP robustness for generalization to systems unseen during NNP training.
It has been found for previously generated potentials with this architecture that the NNPs are more accurate for the reproduction of dynamic energetics than statics, owing to error cancellation. Nevertheless, we tested the ability of the NNPs to reproduce geometric configurations for relevant Pt1@CHA local minima (Fig. S2†) showing good agreement between the NNP and DFT for bond lengths and angles. Nudged elastic band calculations were also performed to determine the ability of the NNPs to reproduce reactive processes for migration paths of Pt1: (i) through the centre of the double six-ring d6r, with a barrier of 70 kJ mol−1, which corresponds to a 5.4% reduction when compared with the DFT barrier (74 kJ mol−1), (ii) migration of Pt1 through the 8-ring of the LTA zeolite, with a barrier of 142 kJ mol−1, which is a 12.9% reduction from the DFT barrier (163 kJ mol−1 (ref. 8) and iii) the NEB pathway of the initial process of Pt1 migration in CHA, which contains two elementary steps. It has an effective barrier of 111 kJ mol−1 at the NNP level, and 138 kJ mol−1 at the DFT level. This underestimation of 19.7% is almost entirely due to a single local minimum along the pathway, with most stationary points in close agreement between NNP and DFT (Fig. S3†) and the same rate determining step – the initial transfer of Pt out of the plane of the 6-ring. Thus, we conclude that the NNPs are able to reproduce static configurations, energetics and barriers to a good precision in relevant cases, and they perform well in dynamic simulations.
To test the generalization capability of the NNPs, we performed additional MD simulations (500 ps, T = 1000 K) for Ptn (n = 1, 3, 6, 9) on a silica bilayer (silicatene), which we note is structurally highly distinct from a three-dimensional zeolite model, and was not included in the training dataset, thereby representing a stern test. Fig. 2b compares the energy error distributions of Ptn@silicatene and Ptn@CHA (n = 1, 3, 5, T = 1000 K) calculated for a subset of the MD trajectories. Table 1 also summarizes the energy and force RMSEs for this MD test set. In the case of Ptn@CHA we found low energy and force errors since such systems were part of the training dataset. In contrast, Ptn@silicatene show slightly higher errors which increase with cluster size. The shift of the energy error distributions shows a systematic NNP error of total energies but the narrow distributions indicate a good NNP performance for relative energies (e.g., with respect to an optimized reference configuration). In addition, the energy errors in the order of 10 meV per atom are still much smaller compared to, e.g., ReaxFF for siliceous systems (about 100 meV per atom).21 Finally, the NNPs accurately model forces (RMSE of less than 150 meV Å−1) even for Pt9@silicatene, which is of particular importance for modelling dynamic averages of silica supported Pt from MD simulations.
The NNPs are thus shown to be robust, transferable among zeolite topologies and able to reproduce the DFT reference with high fidelity along with reasonable performance in out-of-domain tests. They appear to be a useful tool for extending the timescale and scope of computational investigations of cluster diffusion in zeolites.
Pt1 is found to be strongly attracted to the 6-ring plane and occupies this site almost exclusively throughout the simulation (Fig. 3). The symmetry-equivalent O–Pt–O sites in each 6-ring plane of the double 6-ring (d6r) are occupied equally. There is a frequent local transition between adjacent 6-ring faces of the d6r. This transition is achieved via a reaction pathway that involves Pt insertion into a framework Si–O bond, with concomitant defect formation in the 6-ring, followed by migration of Pt into the internal space of the d6r, with healing of the framework Si–O bond. Pt then migrates to the face of the second 6-ring, inserting into another Si–O bond (see ESI,† animation of Pt1 in d6r of CHA). Such breakage of the Si–O bond by Pt insertion has been observed to be spontaneous for Pt atoms bound to the single six rings of the siliceous LTA framework,8 and also in the case of the single Ir atom binding in zeolite MWW.14 This pathway was found to have a moderate barrier of 70 kJ mol−1via nudged elastic band (NEB) calculations. Further analysis of this transition pathway via umbrella sampling of the free energy path at 300 K provided a barrier of 62 kJ mol−1 (Fig. 4), suggesting that this is a feasible transition even at room temperature. It is worth noting, however, that this is not a productive pathway for diffusion, as Pt1 must leave the d6r to move through the pore system. The feasible d6r motion of Pt was additionally investigated via alternative methods and is described in the ESI (Fig. S4†). A negligible occupation probability density for Pt1 is observed outside of the d6r. This implies that in siliceous CHA, the available 8-ring sites which interconvert adjacent cages are to a large extent unoccupied. Hence, Pt1 does not spend time in the free pore volume of the CHA cage, but rather is trapped in the denser d6r region of the framework.
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Fig. 4 Helmholtz free energy profiles for inter-cage cluster migration of, Ptx in CHA from umbrella sampling at 300 K. For x = 2–5, this migration is through the 8-ring, while for x = 1, it is through the d6r. The x-axis is given in scaled units spanning the range of the chosen CV (Fig. S11†). A reasonable free energy pathway for Pt1 was not found through the 8-ring. The (athermal) NEB barrier for inter-cage migration is included (at NNP level) via the pathway shown in Fig. S3.† The effective barrier is given by the black dotted line. |
Previous calculations for Pt clusters encapsulated into the topologically similar cage-like zeolite LTA, showed that while Pt1 lies in the plane of the 6-ring, forming strong Pt–O bonds to the framework, platinum clusters (n > 1) interact more weakly and occupy the free volume of the pore.8 This difference in binding mode suggests a difference in the migration behaviour. We investigated this in CHA via molecular dynamics simulations. Mean squared displacements of the clusters are shown in Fig. S5.† Platinum clusters Pt3 and Pt5 are indeed found to differ in their migration behaviour from the Pt atom in CHA. At both 750 K and 1250 K, the clusters move freely within the CHA cage, adopting liquid-like configurations. No evidence of Pt–Pt dissociation was observed over the duration of the simulations. Migration of the clusters through the pore system occurs via transitions between adjacent cages through the 8-ring, which are rare events, even at elevated temperatures (see ESI,† animation of Pt3 jump through 8-ring). Overall, the clusters are found to diffuse in a qualitatively opposite manner to the single atom. While the clusters occupy the free space in the zeolite and move through the pore via the largest available ring, which in CHA is the 8-ring, the Pt atom occupies the dense phase of the zeolite, hopping between faces of the d6r. This difference in location and migration mechanism is likely to have pronounced effects on the accessibility of the cluster towards other encapsulated species, such as gas phase adsorbates in catalytic processes.
In order to obtain the free energy barrier for the inter-pore migration processes, umbrella sampling calculations were performed for the migration of Pt2, Pt3, Pt4 and Pt5 through the 8-ring at 300 K according to a one-dimensional collective variable which varies the cluster centre of mass along a coordinate which passes through the plane of the 8-ring (Fig. 3). The larger clusters, Pt4 and Pt5 exhibit high barriers of 140 and 149 kJ mol−1, respectively, in accordance with the limited mobility observed in the MD simulations for Pt5.
These clusters are likely to be trapped within the cage under mild conditions and contribute little to the overall cluster diffusivity. Pt3, which is sterically less hindered than the tetramer or pentamer when passing through the 8-ring, has a lower migration barrier of 125 kJ mol−1, but this is still a highly activated rare event. Interestingly, the dimer has a substantially lower barrier of 54 kJ mol−1 (Table 2 and Fig. S6, S7†). This barrier is lower than that of the short-range Pt atom migration between faces of the d6r (62 kJ mol−1). This is due to a combination of two factors: a weaker interaction with the framework than the single atom, in which Si–O bonds are not disrupted by platinum, and a sufficiently small size to move through the 8-ring without significant steric clashes. Finally, we did not observe a free energy pathway for Pt1 to migrate directly through the 8-ring, as Pt1 is found to prefer to hop between 6-ring faces. An athermal NEB calculation of a pathway through the 8-ring was calculated instead, as an approximation of the barrier for the direct 8-ring migration process, and found to have a high barrier of 111 kJ mol−1. This pathway is detailed in Fig. S3.† Diffusivity is therefore non-monotonic in cluster size inside CHA. The same trend is observed for Ptx (x = 1–4) inside the similar zeolite, LTA (Fig. S6†).
Zeolite | Cluster | Barrier/kJ mol−1 |
---|---|---|
CHA | Pt1 | 62 |
Pt1* | 111* | |
Pt2 | 54 | |
Pt3 | 125 | |
Pt4 | 140 | |
Pt5 | 149 |
In all three tested frameworks, irrespective of framework density or channel connectivity, Pt1 is observed to preferentially occupy the dense regions of the framework, and to migrate through the denser regions of the unit cell, avoiding the open pore volume, in agreement with the findings for Pt1@CHA.
In TON, which is comprised of a zigzag one-dimensional channel made up of distorted 10-rings, surrounded by a dense phase containing bent 5-rings and bent 6-rings, the Pt atom accesses the dense region via the bent small rings. Sequential hops between these rings allows the Pt atom to move through the framework. At 1250 K, the diffusivity is notably higher than observed in CHA, which can be observed via the more diffuse occupation densities in Fig. 5 and the mean squared displacement variations over time in Fig. S5.† This increased diffusivity is facilitated by the easier migration of Pt1 through the bent rings of TON and the fact that 5 and 6 rings in TON are directly connected to eachother, in contrast to the perfectly planar CHA d6r, which is isolated from other d6rs.
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Fig. 5 Occupation isosurfaces from MD for Pt1 (top) and Pt3 (bottom) in zeolite TON. Pt1 occupies the extensive dense region of the framework, while Pt3 diffuses along the 1D channel. |
MFI consists of four, five, six and ten rings, and has a more complex pore system comprised of intersecting, perpendicular zigzag and straight channels. The dense phase consists of small cages, which may be accessed via bent 6-rings (cas, mel) and 5-rings (mfi/t-pen). The MD simulations at lower temperatures (750 K and 1000 K), showed Pt1 to primarily occupy 6-rings which are accessible to the pores (Fig. 6 and S7†). An equilibrium exists between fully connected and partially broken 6-rings, as is the case for Pt1 in the 6-rings of CHA and LTA. Hops between 6-rings are rare events. An additional migration mechanism is observed, which is a rare event on the timescale of the simulations, in which Pt1 occupies the interior of the t-pen cage, which is accessed via a ring-opening mechanism that is similar to that observed in the 6-rings of CHA (Fig. 3). Pt binds to a five ring and breaks an Si–O bond, forming an O–Pt–O moiety and expanding the ring. It subsequently moves inside the cage, and the framework heals behind, trapping the Pt atom, which can form multiple bonds to nearby framework oxygen atoms in the t-pen unit and achieve coordinative saturation (see ESI,† animation of Pt1 insertion into t-pen unit). Migration of Pt between unit cells is thereby primarily achieved by migration between t-pen cages, mediated by adjacent 6-rings. Thus, at higher temperatures the accessibility of platinum may decrease, as Pt1 occupies t-pen cages more frequently.
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Fig. 6 Occupation isosurfaces from MD trajectories of Pt1 (top) and Pt3 (bottom) in zeolite MFI at 1250 K. Pt1 occupies t-pen cages, while Pt3 diffuses through both straight and sinusoidal channels. |
MWW consists of a stack of dense 2D siliceous layers comprised of mel composite building units, connected together via a d6r. Two disconnected, inequivalent 2D gallery spaces are available: one containing the d6r, in which the accessible space is bounded by 5-rings that make up the mel units, known as the in-layer gallery, and one containing a pocket, which is terminated by the face of the d6r, known as the between-layer gallery. Our simulations indicate that Pt1 has a strong preference for the 5-ring of the mel groups (Fig. 7), to which the Pt atom binds, forming an O–Pt–O moiety, which breaks an Si–O bond of the ring (Fig. S8 and S9†). This has previously been predicted to be the stable binding mode of the Ir atom in MWW.14 Migration through the unit cell in the lateral directions takes place via hops between mel 5-rings, without significant interaction with the d6r unit. It is notable that the disconnected 2D galleries do not restrict the Pt atom from reaching the preferred mel 5Rs, as migration along the c direction, through the dense phase between layers is feasible, both at 750 K and 1250 K. Hence, Pt1 can effectively tunnel between disconnected regions of the zeolite. This can be seen clearly by comparison of two simulations, denoted MWW and MWW* in Fig. 7, in which Pt1 isosurfaces are similar, despite Pt originating in different layers.
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Fig. 7 Occupation isosurfaces from MD for Pt1 (top) and Pt3 (bottom) in zeolite MWW. Initial cluster locations are in the “in-layer” gallery (left) and the “between-layer” gallery (right). |
By comparison between diverse zeolite frameworks CHA, TON, MWW and MFI, we conclude that for Pt atoms in siliceous frameworks, neither the void space, nor the connectivity of the pore system appear to be the crucial factors in controlling diffusivity or migration mechanism. It is the connectivity, shape and size of rings which dictate the Pt atom location and migration pathway, in particular, the presence or absence of 5- and 6-rings. The sequential formation and breakage of Pt–O and Si–O bonds are used to migrate through the zeolite via the dense phase of the siliceous zeolite.
As in the case of Pt clusters in CHA, Pt3 and Pt5 inside TON, MFI and MWW are observed to behave in a qualitatively similar way to each other, but distinctly from the Pt atoms. Migration occurs entirely within the free pore volume, with no dissociation of the cluster, nor disruption of the framework Si–O network. In TON, the Pt3 cluster moves along the one-dimensional channel, with the occupation density map describing the void space (Fig. 5 and S10†). In MFI, diffusion occurs along both the straight and sinusoidal channels, and the t-pen cages are unperturbed by the cluster (Fig. 6), which is too large to open the ring and move inside. Interestingly, no preference is found for either channel type, but there is a reduced occupation of the intersection for Pt3 and an increased occupation of the intersection for Pt5. This difference may be due to the fact that Pt5 is more strongly confined in the channels than Pt3. In MWW, the inability for Pt3 to tunnel through the dense phase means clusters remain trapped within the 2D interlayer space into which they are placed. However, the cluster ergodically samples the available free space of a unit cell within 25 ns at 1250 K. This weak cluster-framework interaction is in agreement with the recent predictions for PtSn clusters in MFI by Ma et al.23
Comparing the diffusivity of the clusters across the topologies (Fig. S5†) we observe that migration is fastest in MFI and slowest in CHA, with TON and MWW intermediate. For clusters, the high diffusivity in MFI is explained by the highly interconnected channel network in three dimensions, while CHA traps clusters within the cage, making long-distance migration a highly activated rare event. TON is intermediate, as it has only one-dimensional channels, but little hindrance to cluster motion along the channel. MWW has two dimensions for cluster migration, but the landscape is hindered by the presence of pillars between layers made up of d6rs. From Fig. 3–7, it is clear that Pt1 and Ptx (x > 1) form two distinct regimes in terms of their diffusive behaviour, with occupation densities that are near mirror images of eachother, and that this trend is independent of the zeolite topology.
Biased dynamical simulations were performed within ASE, using the PLUMED plugin.36–38 Umbrella sampling was performed using a minimum of 50 ps simulations across a minimum of 25 equally spaced windows along a collective variable based on the method of Cnudde et al.,18 in which the cluster moves along a vector normal to the plane of a ring (Fig. S11†). All biased dynamics simulations were performed at 300 K. The weighted histogram method was used to generate free energy pathways from umbrella sampling simulations.39 Test calculations to determine the role of parameter choice and the extent of numerical variation gave an estimated maximum error of ±5 kJ mol−1.
All density functional theory (DFT) calculations were performed using the VASP 5.4 code,40,41 with the exchange–correlation functional of Perdew, Burke and Ernzerhof42 and an additional D3(BJ)43,44 dispersion correction. For convergence of electronic states, Gaussian smearing was applied with a width of 0.1 eV to smooth the Fermi–Dirac distribution. Wavefunctions were described by a plane-wave basis with a kinetic energy cutoff of 450 eV. The electronic structure was calculated at the gamma point only. Local minimization of geometry was performed with the conjugate gradient method, and convergence was defined by an energy and force tolerance of 10−6 eV and 0.01 eV Å−1, respectively. For ab initio molecular dynamics (AIMD) simulations, the canonical ensemble was chosen, with target temperatures set to 750, 1000 and 1250 K, which was controlled by the Nosé–Hoover thermostat.
Migration barriers were calculated by locating transition states between pairs of adjacent local minima on the potential energy surface, via the climbing image nudged elastic band method provided within the transition state tools package of the VASP software package for DFT calculations.45 For barriers calculated at the NNP level, the NEB module of the atomistic simulation environment was used to connect local minima optimized at the NNP level.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4nr00017j |
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