Lingling
Zhang
a,
Tong
Liu
a,
Xiaokang
Liu
a,
Sicheng
Li
a,
Xue
Zhang
a,
Qiquan
Luo
c,
Tao
Ding
*ab,
Tao
Yao
ab and
Wei
Zhang
*ab
aNational Synchrotron Radiation Laboratory, School of Nuclear Science and Technology, University of Science and Technology of China, Hefei, 230029, P. R. China. E-mail: dingtao@ustc.edu.cn; zhangw94@ustc.edu.cn
bKey Laboratory of Precision and Intelligent Chemistry, Hefei National Research Center for Physical Sciences at the Microscale, University of Science and Technology of China, Hefei 230026, P. R. China
cInstitutes of Physical Science and Information Technology, Anhui University, Hefei, 230601, P. R. China
First published on 15th January 2024
The design of highly efficient and robust platinum-based electrocatalysts is pivotal for proton exchange membrane fuel cells (PEMFC). One of the long-standing issues for PEMFC is the rapid deactivation of the catalyst under working conditions. Here, we report a simple synthesis strategy for ultrafine PtCo alloy nanoparticles loaded on a unique carbon support derived from a zeolitic imidazolate framework-67 (ZIF-67) and Ketjen Black (KB) composite, exhibiting a remarkable catalytic performance toward the oxygen reduction reaction (ORR) and PEMFC. Benefitting from the N-doping and wide pore size distribution of the composite carbon supports, the growth of PtCo nanoparticles can be evenly restricted, leading to a uniform distribution. The Pt-integrated catalyst delivers an outstanding electrochemical performance with a mass activity that is 8.6 times higher than that of the commercial Pt/C catalyst. Impressively, the accelerated durability test (ADT) demonstrates that the hybrid carbon support can significantly enhance the durability. Theoretical simulations highlight the synergistic contribution between the supports and the PtCo nanoparticles. Moreover, hydrogen–oxygen fuel cells assembled with the catalyst exhibited a high power density of 1.83 W cm−2 at 4 A cm−2. These results provide a new opportunity to design advanced catalysts for PEMFC.
A low-Pt loading membrane electrode assembly (MEA) with high performance is critical to the economic viability of PEMFC for the transportation industry.13 Extensive research has been aimed to minimize Pt usage in fuel cells, leading to the development of transition metal alloy catalysts, notably platinum–cobalt (PtCo) catalysts, known for their enhanced ORR kinetics.14 However, the durability of PtCo catalysts can be impacted by not only the intrinsic properties of the catalyst particles, but also their interactions with the carbon support. Refined particles can enable better electrocatalytic activity resulting from the enhanced specific surface areas,11 and suitable carbon supports are crucial for maintaining metal particle dispersion and providing proton transport pathways.15,16 Additionally, carbon supports are extremely vulnerable to corrosion and oxidation under high operating potential and low pH conditions.17 As a result, developing an efficient and robust support is urgent for resolving these problems. In view of the MEA and the construction of catalyst layers, the employment of carbon supports is absolutely necessary. One of the important physical differences between variants of carbon supports is the porosity of the carbon particles and aggregates.10 The porosity and composition affect how the Pt particles and ionomer are dispersed in and around the carbon particles, leading to the different performances. Recently, Ketjen Black (KB) has attracted widespread attention with an ultrahigh surface area. However, a separate carbon support may be more prone to corrosion, especially under high potential and transient conditions such as start-up/shut-down, as well as uneven dispersion of active Pt particles and limited pore size distribution. Meanwhile, zeolitic imidazolate frameworks (ZIFs), a sub-class of metal–Organic frameworks (MOFs) rich in micropores and N atoms, have long been utilized as the precursor for cathode catalysts.18 Further investigation on constructing composite carbon supports is ongoing to meet the requirements of sufficient electron transfer, mass transport, and product release. In addition, a uniform particle size and unique N-modification can regulate the distribution of ionomers, as well as high dispersibility, and are considered as the key to enhance the durability of acidic catalysis.19 Therefore, integrating Pt-based alloys into the composite support appears promising for balancing the activity and stability in PEMFC.20,21 Moreover, composite carbon supports provide additional active sites and strong interactions, thus synergistically enhancing the efficient activity of ORR catalysis.
Here, we report a composite carbon to support ultrafine platinum–cobalt alloy nanoparticles for efficient ORR electrocatalysis in PEMFC. Uniform ultrafine nanoparticles were precisely synthesized, contributing to the hybrid support's expansive pore size distribution (PSD). This was achieved by integrating KB and ZIF-derived NCs as a support, followed by the impregnation and high-temperature reduction techniques. The resulting PtCoNC catalyst exhibited a high mass activity of 0.86 A mgPt−1 at 0.9 V versus the reversible hydrogen electrode (vs. RHE), which is 8.6 times higher than that of commercial Pt/C. Impressively, it maintained 92% of its activity after 15000 potential cycles. Additionally, this hybrid catalyst delivers a voltage of 0.45 V at the current density of 4.0 A cm−2 in a hydrogen–oxygen fuel cell and reaches a power density of 1.83 W cm−2. The advancement in Pt-based electrocatalysts not only amplifies the durability, but also dramatically enhances the activity, potentially paving the way for comprehensive research on integrated electrocatalysts within fuel cells and beyond.
The electrochemical activities were then evaluated using the linear sweep voltammetry (LSV) technique in 0.1 M HClO4 on a rotating ring-disk electrode at a rotating rate of 1600 rpm (Fig. 2a). PtCoNC shows a much higher half-wave potential (E1/2) of 0.933 V vs. RHE, compared with PtCoKB (0.90 V vs. RHE), suggesting an improved intrinsic activity after forming the composite catalyst. The PtCoNC catalyst also exhibits a significantly high mass activity of 0.86 A mgPt−1 at the potential of 0.9 V vs. RHE (Fig. 2b), compared with PtCoZIF-67NC (0.61 A mgPt−1), PtCoKB (0.31 A mgPt−1), PtCoXC-72R (0.29 A mgPt−1) and PtCoVC-72R (0.09 A mgPt−1), which is even an 8.6-fold enhancement compared with commercial Pt/C (0.10 A mgPt−1). The formation of water from molecular O2 depends on the feasibility of O–O bond cleavage, which can be facilitated by the strong adsorption on the active site and charge polarization on the catalyst surface. It will easily polarize the electron cloud of the stable and neutral molecule. If less O–O cleavage occurs, the ORR proceeds via the two-electron pathway forming hydrogen peroxide.
To visually observe the difference in the hydrophilicity or hydrophobicity on the electrode surface, contact angle measurements were conducted. Fig. S6† shows that PtCoKB exhibited a contact angle (CA) of 100.35°, indicating a more hydrophobic surface. In contrast, PtCoNC possessed a wettable surface with a CA of 26.67°. Thanks to the advantageous composition of nitrogen doping, the hydrophilicity has been significantly improved, which proved to facilitate the accessibility of active sites to the electrolyte. The electrochemically active surface area (ECSA) of PtCoNC was calculated to be 93.1 m2 g−1 with a higher roughness factor (RF), which is higher than PtCoKB (83.7 m2 g−1) (ESI Fig. S7 and Note 1†). Moreover, the RRDE experiment produced an extremely low ring current corresponding to H2O2 oxidation with only 1.42% of H2O2 being formed, which triggered us to deliver mechanistic insights into the catalytic phenomena (Fig. S10†). The different catalytic activities of these samples are mainly attributed to the differences in the carbon BET specific surface area, pore size distribution and carbon composition verified above. Moreover, an accelerated durability test (ADT) was conducted to evaluate the electrochemical stability of the catalysts. After 15k cycles, the half-wave potential only decreased by 8 mV and MA was retained by >91%, which is better than those of the commercial JM Pt/C catalyst (Fig. 2c). Except for E1/2 and MA, the decrease of ECSA after 15k cycles can be ignored, implying that active sites tend to be a stable state (Fig. 2d). Moreover, to further verify the ORR performance of the catalysts, PEMFC measurements were carried out. As shown in Fig. 2e, at a fuel cell current density of 2 A cm−2 in the polarization curves, our PtCoNC catalyst exhibits a voltage of 0.58 V. It can also be observed that the highest power density can reach 1.83 W cm−2 and exhibits a good discharge trend. At a high current density where more oxygen and protons are required for the reaction, the composite support allows the reactant oxygen gas to access the Pt active site, and consequently, substantially reduces the local oxygen-related mass transport resistance. In contrast to pure carbon as a support, the stability and activity improvement of Pt catalysts by constructing the composite support is remarkable. The PEMFC activity of PtCoNC is also at the superior level among the recently reported platinum-based electrocatalysts (Fig. 2f). These results clearly indicate that the synergy of the composite support can well boost the ORR activity and stability.31,32
X-ray photoelectron spectroscopy (XPS) was then employed to examine the surface chemistry of the catalyst. The full XPS survey spectrum mainly displays signals for Pt 4f, Co 2p, C 1s, N 1s and O 1s, consistent with the elemental composition of PtCoNC (Fig. S11†). As presented in Fig. 3a, the characteristic peak of N 1s is fitted into three distinct peaks: pyridinic-N (398.4 eV), pyrrolic-N (400.4 eV) and graphitic-N (402.2 eV). The graphitic-N atom is known to modulate the electron density of adjacent C atoms,25 favouring electron transfer between C and N atoms. This process not only facilitates the dissociation of O2 molecules from the carbon surface, but also promotes the bonding between O and H atoms. Nevertheless, N doping on carbon is used to achieve a more uniform ionomer distribution on the entire catalyst surface.19 Successful N doping in carbon materials offers robust anchoring points for PtCo alloys, which significantly accelerates the ORR kinetics of cathode catalysts, as evident from their electrochemical behaviour. Based on the peak fittings of Pt(0) 4f7/2 (71.8 eV), Pt(II) 4f7/2 (73.5 eV), Pt(0) 4f5/2 (75.2 eV) and Pt(II) 4f5/2 (76.9 eV), it is further demonstrated that Pt is mainly in the metallic state and has a small amount of coordination with carbon, nitrogen and oxygen atoms. Notably, the Pt(0) 4f7/2 binding energy of PtCoNC manifests a discernible negative shift (0.2 eV) when compared with Pt/C (72.0 eV) (Fig. S12†). This shift underscores the modulation of the Pt electronic structure due to a combination of effects: the alloying influence from PtCo compounds and the strengthened interaction between the NC support and PtCo nanoparticles, thereby enhancing the ORR activity. In addition, Co signals in XPS is difficult to be observed, suggesting that Co is located inside the alloy after acid leaching. Thus, to obtain deep insight into the changes in the local electronic structure of PtCoNC, synchrotron radiation soft X-ray absorption spectroscopy (XAS) was employed. It is well known that X-ray absorption spectra at the transition-metal L3-edges are highly sensitive to the valence state. Compared to standard CoO(2+), the Co L3-edge peak energy of the as-synthesized samples exhibits a negative shift (Fig. S13†). More accurate atomic coordination and local electronic structures of Co and Pt were characterized by X-ray absorption spectroscopy. X-ray absorption near-edge structure (XANES) results indicate that the valence state of Pt in PtCoNC is between Pt foil and PtO2, and closer to Pt foil26 (Fig. 3d), which is in good agreement with the XPS results. The absorption edge for Co is closer to Co foil, and a large shift to CoO was detected in PtCoNC, suggesting a similar electronic structure of Co foil (Fig. 3e). The evidently shorter Pt–Pt bond length of PtCoNC than that of Pt/C could be well ascribed to the smaller size of Co atoms compared with Pt, thus inducing the global stress. The Fourier transformed extended X-ray absorption fine structure (FT-EXAFS) spectra reveal a main scattering peak, assigning to the contribution of Pt–Pt/Pt–Co bonds. It is shorter than that of Pt foil, which could be well ascribed to the smaller size of Co atoms thus inducing the global stress (Fig. 3b). Additionally, the white-line peak of the Pt L3-edge gives insight into the electron vacancy, showing a decreased integrated intensity. This result indicated an increasing 5d-electron density and charge transfer from Co to Pt during the formation of intermetallic bonds.
To further probe the dynamic changes in the oxidation state and local coordination environment at the ORR-relevant potentials, in situ XAFS measurements were performed. Fig. 3g presents the evolutions of the normalized Pt L3-edge XANES spectra. It shows the potential-dependent Pt-L3 edge XANES of PtCoNC, emphasizing the metallic state of Pt at 0.6 V, 0.93 V and 1.0 V (vs. RHE). Comparatively, the normalized white-line intensity at the Pt L3-edge decreased with decreasing the applied potentials, indicating a slight decrease in oxidation state. When the voltage was applied from 1.0 to 0.6 V (vs. RHE), the peak intensity of the white-line decreased because of the chemisorption of surface oxygenated species (*OH, *OOH and/or *O).27 The EXAFS of the Pt L3-edge of Pt foil shows a feature at 2.39 Å, corresponding to the Pt–Pt/Pt–Co coordination (Fig. S14†). The shift is due to the change of the Pt–Pt bond distance. Compared with Pt foil, the main peak shifted to the lower R position, which is a consequence of high contraction strain. Such a phenomenon suggests an electron transition from adjacent atoms to Pt sites, which can potentially enhance the catalytic reaction rate. As shown in Fig. 3f, the spectra of PtCoNC at various potentials are all similar, indicating the structural retention during the cycling experiments. Furthermore, as the applied cell voltage decreases from 1.0 to 0.6 V (vs. RHE), the Pt–Co configuration remains stable (Fig. 3g and Table S2†).
In order to further study the electrocatalytic reaction mechanism on metal surfaces and detect various adsorbed oxygenated intermediate species, the in-situ synchrotron radiation Fourier transform infrared spectroscopy (SR-FTIR) technique was employed, by varying the potential (E) stepwise from 1.0 V vs. RHE down to 0.05 V vs. RHE in dioxygen-saturated 0.1 M HClO4 solution. Initial observations in Fig. S18† indicate the absence of significant peaks near the starting potential. As shown in Fig. 4a, the peak at 1143 cm−1 corresponds to the *OOH intermediate. As the potential decreases, the kinetics of the ORR is accelerated and the peak intensity of *OOH begins to appear.28 A subsequent peak at 968 cm−1 is assigned to *O, which is the key intermediate of the four-electron reaction pathway. The broad peak ranging between 3600–3800 cm−1 is mainly due to the tensile vibration of *OH, signifying the formation of water, a key intermediate species (Fig. 4b). As the potential becomes negative, the peak intensity increases, indicating a heightened hydroxyl adsorption at the active sites. With increasing time, the peak of *OH remains stable (Fig. S19†). This stability can be attributed to the facilitated *OH desorption during the ORR process, highlighting the predominance of rapid four-electron reactions.29
On the basis of these experimental data, density functional theory (DFT) analysis was performed to understand the origin of the improved ORR catalytic activities. The PtCo nanoparticles are supported on the N-doped composite carbon support according to the XRD and XAFS characterization results. PtCo(111) is regarded as the ORR active crystal plane of the catalyst to calculate the free energies of each elemental reaction step at U=1.23 and U=0 V. As shown in Fig. 4c, at U=1.23 V, it could be clearly identified that the rate-limiting step (RLS) of PtCoNC and PtC is the desorption of *OH (*OH + H+ + e− → H2O), while the Gibbs free energy changes (ΔG) of formation of H2O (PtCoNC and PtC) are 0.69 eV and 0.91 eV, respectively. Obviously, compared with Pt/C, the d-band center of Pt for PtCoNC was down-shifted, thus diminishing the absorption energy of Pt and oxygen-containing intermediates and improving the intrinsic ORR activity. The calculated free-energy diagram shows the exothermic reactions and spontaneous thermodynamically. The ΔG of formation of *O has the highest value indicating the four electron reaction process tendency.30 Furthermore, the enhanced conductivity of PtCoNC is confirmed than that of Pt/C by the higher projected density of states (PDOS) near the Fermi level (Fig. 4d). And the d-band center (εd) is calculated to be −2.61 and −2.59 eV, respectively. It is well illustrated that the higher binding energy unveils the stronger interaction between PtCo nanoparticles and supports (Fig. 4e). The results indicate that the enhanced intrinsic activity of PtCoNC could be attributed to the relatively weakened adsorption of intermediate species, and the lowest free energy for RLS (*OH desorption process) with appropriate modification of the electronic structure and geometric structure with designed supports. The 3D maps of the electron localization function (ELF) (Fig. 4f) clearly show the electron transfer from Co to Pt when adsorption of the *OH intermediate occurs, indicating a robust covalent modulation effect of Co and Pt. Thus, the above results demonstrate that the interaction between nanoparticles and composite supports is enhanced, hence weakening the migration and aggregation of PtCo nanoparticles and increasing the stability of PtCoNC. In a nutshell, DFT calculations explain that the improvement of ORR properties is mainly assigned to the optimized RLS, strengthened metal–carrier interaction and downshifted d-band center. In a word, the alloy effect and enhanced metal–support interaction contribute to the enhanced ORR intrinsic activity of PtCoNC.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3nr05403a |
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