Santra Merin
Saju
and
Anuj A.
Vargeese
*
Laboratory for Energetic and Energy Materials Research (LEEMR), Department of Chemistry, National Institute of Technology Calicut, Kozhikode 673601, India. E-mail: aav@nitc.ac.in
First published on 11th September 2024
Transition metal oxides (TMOs) are increasingly viable choices for catalytic applications because of their tendency to exhibit variable oxidation states depending on the chemical environment and the possibility of enhancing surface activity through morphology control. The development of efficient and cost-effective methods for the synthesis of TMOs with meso-to nanoscale morphologies and improved characteristics remains a significant challenge. Herein, we report a template-free synthesis strategy for the preparation of perforated mesoporous manganese(III) oxide microcubes (PMOM) through a morphology-conserved transformation of the precursor method. The formation of PMOM with cubic structures and pore sizes in the range of 20 nm was confirmed using scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The Mn2O3 samples exhibited a Swiss cheese-like porous structure with a particle size of 0.70 to 1.2 μm. Furthermore, the catalytic activity of the synthesized PMOM samples on the thermocatalytic decomposition of ammonium perchlorate (AP), an oxidizer used in solid propellants, was investigated. The transition between Mn3+ to Mn2+ oxidation states facilitates the transfer of electrons, allowing the metal surface to act as an electron acceptor during the oxidation of water molecules. Due to the oxidation–reduction cycle occurring on the surface, a considerable number of electrons are available for promoting surface reactions. Thus, the (211) surface of PMOM enhanced the thermal decomposition of AP, and a plausible mechanism for this catalytic activity was proposed.
Manganese (Mn) is a transition metal that forms different stoichiometric oxides, such as MnO, Mn2O3, Mn3O4, and MnO2, which have extensive industrial and environmental applications.2,12,13 Many industrial applications, such as magnetic storage, catalysis, ion exchange, molecular adsorption, and electronics,14–18 demand the development of evenly sized, and shape-controlled manganese oxide particles. Among the reported manganese oxides, Mn2O3 is one of the least explored manganese oxides for catalytic applications.18 Reportedly, ordered mesoporous Mn2O3 and Mn3O4 with crystalline walls19 and Mn2O3 prepared using low-concentration precursors exhibit large surface areas.20 Spherical Mn2O3 with crystalline pore walls reportedly exhibits enhanced oxygen reduction reaction (ORR) activity.21 Hierarchical mesoporous oval- and straw-sheaf-shaped Mn2O3 with a high surface area exhibited better cycling stability for lithium-ion batteries.22
In this study, a morphology-conserved transformation method of the precursor was used for the synthesis of perforated mesoporous manganese(III) oxide microcubes (PMOM) under varying reaction conditions. The decomposition of ammonium perchlorate (AP), a commonly used oxidizer in composite solid propellants23 and AP-based propellants are enhanced by the use of metals/metal oxides/TMOs.24–26 Furthermore, Mn2O3 nanofibers27 exhibited good catalytic activity on the thermal decomposition of AP.28,29 Hence, the catalytic activity of this PMOM on the thermal decomposition of AP, was investigated. PMOM is anticipated to be a promising burn rate modifier for AP-based composite solid propellants and could potentially find significant catalytic applications in areas such as environmental catalysis,30 light-harvesting,31 anode materials,32 and the reduction of aromatic compounds.
Sample | Concentration of precursor (M) | Concentration of NaHCO3 (M)a/(mL)b | Reaction temperature (°C) | Reaction pH |
---|---|---|---|---|
a Molarity of the solution. b Amount of solution added. | ||||
PMOM-P8 A | 0.1 | 0.8 M/(25 mL) | 90 | 8 |
PMOM-P9 B | 0.1 | 1.0 M/(25 mL) | 90 | 9 |
PMOM-P8 C | 0.02 | 0.8 M/(15 mL) | 90 | 8 |
PMOM-P9 D | 0.02 | 1.0 M/(20 mL) | 90 | 9 |
The precipitate obtained in the reaction was identified as MnCO3 by analyzing the Powder X-ray diffraction (P-XRD) data using X'Pert HighScore Plus software, that matches the ICDD data 00-007-0268 (Fig. 1(a)). MnCO3 exhibits a rhombohedral crystal system with unit cell parameters a = b = 4.8 Å, c = 15.7 Å, α = β = 90°, and γ = 120°. The diffraction peaks observed at 2θ = 24.3°, 31.5°, 37.6°, 41.5°, 45.3°, 49.8°, 51.6°, 60.3°, 64.1°, 65.5° and 67.9° correspond to the hkl values (012), (104), (110), (113), (202), (024), (018), (122), (214), (208) and (300), respectively. The peak indexed to the (104) plane exhibits the highest intensity. Furthermore, to understand the morphology-conserved transformation of the precursor, an SEM image of the MnCO3 precursor (PMOM-P9 B) was obtained, as shown in Fig. 1(b). The precursor exhibited a stacked smooth surface cuboidal structure, with an average side length of 0.4–0.7 μm. Thermogravimetric (TG) analysis of the MnCO3 precursor was conducted and the results are shown in Fig. S1 (ESI†). The significant weight loss observed at 425 °C was attributed to the thermal decomposition of MnCO3 and conversion to Mn2O3. The sample weight was stabilized at approximately 550 °C, indicating the need for a calcination temperature above 550 °C for the conversion of MnCO3 to PMOM. Accordingly, the MnCO3 precursors were then calcined at 600 °C for 12 h, resulting in the morphology-conserved transformation of MnCO3 into PMOM.
The P-XRD data of the synthesized PMOM samples are shown in Fig. 2. The observed diffraction peaks were indexed to the ICDD 00-041-1442 pattern, corresponding to cubic Mn2O3 or α-Mn2O3 (a = b = c = 9.4 Å and α = β = γ = 90°). Matching was assessed using X'Pert HighScore Plus software, and no impurity phases were identified in the sample. All the peaks of the samples were in accordance with the cubic crystal system of ICDD 00-041-1442 of bixbyite α-Mn2O3, indicating the formation of a single-phase compound. The high-intensity peak observed at 32.9° corresponds to the hkl value (222), and the other peaks observed were indexed to the (211), (400), (332), (431), (440), and (622) planes, corresponding to 2θ values of 23.1°, 38.2°, 45.2°, 49.3°, 55.2°, and 65.8°, respectively.
SEM analysis showed a morphology similar to that of the precursor for all PMOM samples. SEM images of samples PMOM-P8 A and PMOM-P9 B are shown in Fig. 3(a) and (b), respectively. Similarly, Fig. 3(c) and (d) represents the SEM images of PMOM-P8 C and PMOM-P9 D, respectively. The formation of PMOM after calcination of the MnCO3 precursor is evident from the SEM images. The particle size distribution histogram was prepared by measuring the size of the particles from the SEM images using ImageJ software. The mean particle sizes of the PMOM samples (Table 2) are shown in the histogram along with their respective SEM images. The mean particle sizes calculated from the SEM images were 0.70 (Fig. 3(e)) and 0.79 μm (Fig. 3(f)) for samples PMOM-P8 A and PMOM-P9 B, respectively, and 0.97 (Fig. 3(g)) and 1.16 μm (Fig. 3(h)) for samples PMOM-P8 C and PMOM-P9 D, respectively. The particle size distribution is narrower for PMOM-P8 A (0.5–1.0 μm) compared to that of other samples. As demonstrated, when the pH of the reaction increased from 8 to 9, the size of the particles increased while maintaining their porous nature. When the precursor concentration was reduced to 0.02 M, the particles adopted more defined cuboidal structures with increased particle size. PMOM-P8 C has a mean particle size of 0.97 μm and the mean particle size increased to 1.16 μm for PMOM-P9 D when the reaction medium became more alkaline.
![]() | ||
Fig. 3 SEM images of (a) PMOM-P8 A, (b) PMOM-P9 B, (c) PMOM-P8 C and (d) PMOM-P9 D, and particle size distribution histogram of (e) PMOM-P8 A, (f) PMOM-P9 B, (g) PMOM-P8 C and (h) PMOM-P9 D. |
Sample | Mean particle size from the SEM image (μm) | Mean particle size from the TEM image (μm) |
---|---|---|
PMOM-P8 A | 0.70 | 0.75 |
PMOM-P9 B | 0.79 | 0.74 |
PMOM-P8 C | 0.97 | 0.95 |
PMOM-P9 B | 1.16 | 1.21 |
Fig. 4(a) and (b) show the TEM images of the PMOM sample. The analysis revealed that the Mn2O3 samples had a cuboidal shape with a perforated mesoporous structure. From the HRTEM image, it is evident that pores are not only present on the surface of the Mn2O3 microcubes, but run through the cube, giving a Swiss cheese-like structure for the particles. The mesopores are visible as low-material-density areas (bright areas) in the TEM images. A series of regular spots were observed in the selected-area electron diffraction (SAED) pattern (Fig. 4(a)). The SAED images were analyzed using Gatan Microscopy Suite software to identify the interplanar spacing and surface phase identification in the PMOM samples. The spots correspond to the (222) plane with a d-spacing, d = 2.7 Å, corresponding to the high intensity pattern observed at 32.9°. The planes (211) and (440) corresponding to d = 3.8 Å and d = 1.6 Å were respectively observed at 23.1 and 55.1° in the P-XRD pattern. The HRTEM analysis (Fig. 4(b)) revealed that the exposed surface corresponded to the (211) plane.
![]() | ||
Fig. 4 (a) TEM image with the SAED pattern as the inset. (b) HRTEM image with the corresponding FFT and TEM image showing the perforated mesopores as insets of the PMOM sample. |
The surface area and pore behavior of the synthesized PMOM samples were investigated using a Brunauer–Emmett–Teller (BET) surface analyzer. The specific surface area, total pore volume, and pore size distribution of the catalysts were determined using BET analysis. The BET adsorption–desorption isotherms of the synthesized PMOM samples with the pore distribution curve as an inset are shown in ESI,† Fig. S2–S6. The adsorption–desorption isotherm are classified as type IV based on the IUPAC category with a hysteresis loop at relative pressure (p/p0) between 0.3 and 1.0, indicating the presence of mesoporous structures. The specific surface areas, average pore diameters and total pore volumes of the samples are listed in Table 3. The pore size distribution, and the pore size were confirmed to be in the mesoporous range (pore sizes between 2 and 50 nm) by the BET studies. The formation of perforated mesoporous microcubes increased the specific surface area of the samples. The PMOM-P9 D sample exhibited a larger pore diameter (27.8 nm) compared to the other samples. The BET surface areas (Table 3) of PMOM-P8 A, PMOM-P9 B, PMOM-P8 C and PMOM-P9 D were measured to be 7.38, 8.05, 6.94 and 6.69 m2 g−1 respectively. It is evident that PMOM-P9 B exhibited the highest surface area. It was also conjectured that the decrease observed in the surface area of samples PMOM-P8 C and PMOM-P9 D, synthesized with a precursor concentration of 0.02 M, can be due to the larger mean particle size. In addition, the samples had total pore volumes in the range of 0.037–0.046 cm3 g−1. The variation in the mean particle size and mean pore diameter with the change in pH, and the change in the precursor concentration, is shown in Fig. 5.
Sample | Surface area (m2 g−1) | Mean pore diameter (nm) | Total pore volume (cm3 g−1) |
---|---|---|---|
PMOM-P8 A | 7.39 | 23.4 | 0.043 |
PMOM-P9 B | 8.05 | 19.3 | 0.039 |
PMOM-P8 C | 6.94 | 21.4 | 0.037 |
PMOM-P9 D | 6.69 | 27.8 | 0.046 |
![]() | ||
Fig. 5 Variation of mean particle size and mean pore diameter of the PMOM samples with the change in reaction conditions. |
Concentration and pH play important roles in controlling particle size. Both the mean particle size and the mean pore diameter were larger when the precursor concentration was lower. This could possibly be due to the fact that at a fixed solvent amount, lowering the precursor amount (low concentration) can change the precursor/NaHCO3 interacting ratio, which leads to less nucleation and hence the growth of larger particles. When the concentration of the precursor taken was 0.02 M, the PMOM-P9 D sample with pH = 9 had a larger mean pore diameter (27.8 nm) as well as a higher mean particle size (1.16 μm). However, when the precursor concentration taken was 0.1 M, the mean particle size was higher for PMOM-P9 B at pH 9. The mean particle size decreased from 0.79 μm to 0.70 μm when the pH was reduced to 8 from 9. But the mean pore diameter was larger for PMOM-P8 A with pH = 8, indicating that the mean pore diameter increased from 19.3 nm to 23.4 nm when the pH was reduced to 8 from 9. In Fig. 6, the magnified SEM image of sample PMOM-P9 B shows higher pore density and pore size of the PMOM particles. Using ImageJ software, the sizes of the pores developed on the surface of the microcubes were calculated and marked in the SEM image. The average size was calculated to be 35.34 nm and found to be in good agreement with the BET data obtained.
FTIR spectrometry was employed to identify the presence of the surface-adsorbed species. In the FTIR spectra (Fig. S7(a) of ESI†), bands in the region of 670–470 cm−1 confirmed manganese oxide formation. The peak located at 476 cm−1 was attributed to the Mn–O bending vibration, whereas the sharp peaks observed at 563 cm−1 and 667 cm−1 were due to the stretching vibrations of the Mn–O–Mn bond.21 The stretching vibration of the O–H bond was observed (Fig. S7(b) in ESI†) as a broad band in the region 4000–3500 cm−1, indicating the presence of anchored water molecules adsorbed on the surface. The absorption in the 1800 cm−1 region corresponds to the bending vibration of water molecules and confirms the presence of water molecules on the surface. Fig. S9 in the ESI† shows the Raman spectra of the samples. The characteristic peak observed at 630 cm−1 was found to be that of the stretching vibration of the Mn–O bond in accordance with the literature values.21
Proton transfer is the most accepted mechanism (R1) by which AP is broken down to produce ammonia and perchloric acid as byproducts. LTD corresponds to this dissociative sublimation of AP, and the products NH3 and HC1O4 are adsorbed on the pores formed on the surface of the non-decomposed AP during partial decomposition. The HTD corresponds to the oxidation of the dissociation products (R2).35
Limited reports exist on the thermocatalytic applications of Mn2O3-based catalysts. When mixed with AP, α-Mn2O3 with particle sizes of 20–30 nm, 54.3 nm, and 100 nm exhibited HTD peaks at 311 °C,28 264 °C29 and 350.7 °C,27 respectively. The TG analyses of the AP and AP–PMOM samples were performed, as explained in the experimental section. Thermal decomposition curves of the samples were recorded at a heating rate of 8 °C min−1. The addition of PMOM significantly affected the thermal decomposition of AP. When 2% (by weight) PMOM samples were added to AP, as shown in the DTA (Fig. 7(a)) and TG–DTG curves (Fig. 7(b)), the HTD peak temperature was remarkably reduced to 357.97, 356.29, 352.70 and 349.87 °C, respectively, when PMOM-P9 D, PMOM-P8 C, PMOM-P9 B, and PMOM-P8 A samples were incorporated into AP. The PMOM-P8 A sample, with the lowest mean particle size distribution, significantly reduced the HTD temperature to 349.87 °C, which accounts for a reduction of 40 °C from that of pure AP (Table 4). So, the order of the catalytic activity of PMOM as PMOM-P8 A > PMOM-P9 B > PMOM-P8 C > PMOM-P9 D was confirmed.
Sample | Mean particle size (μm) | Particle size distribution (μm) | LTD peak temperature (°C) | HTD peak temperature (°C) |
---|---|---|---|---|
PMOM-P8 A | 0.70 | 0.5–1.0 | 303.70 | 349.87 |
PMOM-P9 B | 0.79 | 0.4–1.2 | 304.59 | 352.70 |
PMOM-P8 C | 0.97 | 0.5–1.5 | 304.16 | 356.29 |
PMOM-P9 D | 1.16 | 0.6–1.7 | 304.41 | 357.97 |
In addition to particle size, the porous nature of the PMOM sample influenced the thermal decomposition of AP. The interaction of AP decomposition products with the catalyst is facilitated because of its porous structure; thus, PMOM can adsorb the LTD products, leading to further catalysis at the exposed (211) surface and considerably influencing the high-temperature decomposition stage of AP. Earlier studies have reported that Mn2O3 reduces the activation energy for the thermal decomposition of AP.27,29 It can be inferred that during the decomposition reactions, the catalyst acts as a reacting surface for the adsorption of gaseous products and catalyzes surface reactions. The catalytic activity of the mesoporous PMOMs was possibly quantitatively controlled and not phase controlled. Based on the available mechanistic pathways for the catalytic thermal decomposition of AP,29,36 a plausible mechanism for the catalytic decomposition is proposed and graphically represented in Fig. 8.
It is evident from the IR data that the PMOM samples underwent Mn–HOH surface functionalization. As shown in Fig. S8 (ESI†), the sample adsorbed a considerable number of water molecules from the surroundings, which led to the formation of a large number of Mn–HOH interactions at the surface of the PMOM samples. Manganese can exist in different oxidation states depending on the chemical environment and the possible reduction of Mn3+ to Mn2+ leads to the oxidation of the surface H2O molecules to O2 (R4) by making available electrons and in turn more vacancies on the surface of the PMOM samples. As long as this oxidation–reduction cycle occurs, a considerable number of electrons are available for promoting surface reactions. AP decomposition can be explained based on both proton and electron transfer mechanisms.37 The electrons are captured by NH4+ ions to form NH3 (R5)38 and ClO4− ions can abstract the generated H+ ions to form HClO4 (R6).39 Consequently, more NH3 and HClO4 were absorbed into the vacancies generated on the catalyst surface. In due course, the active catalyst species promote the electron transfer reaction (R4). This can lead to the rapid surface adsorption of NH3 and HClO4, and faster decomposition of AP, eventually leading to fast high temperature decomposition of NH3 and HClO4, forming volatile products such as Cl2, ClO2, O2, NO, and NO2, resulting in a considerable reduction in the HTD peak temperature.
NH4+ClO4− ⇌ ClO4−(ad) + NH4+(ad) | (R3) |
H2O(ad) → 1/2O2 + 2H+(ad) + 2e− | (R4) |
NH4+(ad) + 1/4O2 + e− → NH3(ad) + 1/2H2O↑ | (R5) |
ClO4−(ad) + H+(ad) → HClO4↑ | (R6) |
4HClO4 → Cl2 + 2ClO2 + 5O2 + 2H2O | (R7) |
2NH3 + 2ClO2 → N2O + Cl2 + 3H2O | (R8) |
Lowering the temperature of the thermal decomposition of AP is considered a basic requirement for enhancing the burn rate of AP-based propellants. Hence, the incorporation of PMOM having micron sized particles significantly lowered the HTD of AP by promoting the surface reactions. The large specific surface area of PMOM and the active sites generated by the leaving oxygen species on the surface by the reduction of Mn3+ to Mn2+ ions on the (211) surface of PMOM, are factors that enhance the thermal decomposition of AP.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4nj03709j |
This journal is © The Royal Society of Chemistry and the Centre National de la Recherche Scientifique 2024 |