Rémi F.
André
*a,
Christel
Gervais
b,
Hannes
Zschiesche
a,
Teodor
Jianu
a,
Nieves
López-Salas
ac,
Markus
Antonietti
*a and
Mateusz
Odziomek
*a
aColloid Chemistry Department, Max Planck Institute of Colloids and Interfaces (MPIKG), 14476 Potsdam, Germany. E-mail: mateusz.odziomek@mpikg.mpg.de
bSorbonne Université, CNRS, Laboratoire de Chimie de la Matière Condensée de Paris (LCMCP), 4 place Jussieu, 75005 Paris, France
cChair of Sustainable Materials Chemistry, Paderborn University, Warburger Strasse 100, 33098, Paderborn, Germany
First published on 25th April 2024
The introduction of phosphorus and nitrogen atoms in carbo-catalysts is a common way to tune the electronic density, and thereby the reactivity, of the material, as well as to introduce surface reactive sites. Numerous environments are reported for the N atoms, but the P-doping chemistry is less explored and focuses on surface POx groups. A one-step synthesis of P/N-doped carbonaceous materials is presented here, using affordable and industrially available urea and tetrakis(hydroxymethyl)phosphonium chloride (THPC) as the N and P sources, respectively. In contrast to most of the synthetic pathways toward P-doped carbonaceous materials, the THPC precursor only displays P–C bonds along the carbon backbone. This resulted in unusual phosphorus environments for the materials obtained from direct thermal treatment of THPC–urea, presumably of type C–P–N according to 31P NMR and XPS. Alternatively, the in situ polymerization and calcination of the precursors were run in calcium chloride hydrate, used as a combined reaction medium and porogen agent. Following this salt-templating strategy led to particularly high phosphorus contents (up to 18 wt%), associated with porosities up to 600 m2 g−1. The so-formed P/N-doped porous materials were employed as metal-free catalysts for the mild oxidative dehydrogenation of N-heterocycles to N-heteroarenes at room temperature and in air.
New conceptsPhosphorus-doped carbonaceous materials have garnered interest for applications in catalysis, energy storage or water treatment. However, much of the research has relied on oxidized precursors like H3PO4, limiting the variety of accessible P-containing functional groups. In this study, inspired by a robust chemistry developed by the textile industry, we revisit the condensation, and calcination, of P(CH2OH)4+ (THPC) with urea to synthesize original P/N-doped carbonaceous materials. The peculiar features of THPC, such as the high reactivity of its hydroxymethyl groups and the sole presence of P–C bonds, result in unreported phosphorus environments in carbons, tentatively attributed to C–P–N domains. Besides, utilizing a metal chloride hydrate as the reaction medium for polymerization, echoing a salt-templating approach, offers leverage to adjust the composition and porosity of the materials. Benefiting from the exceptionally large P doping levels (18 wt%), the material was explored as a catalyst for the oxidative dehydrogenation (ODH) of N-heterocycles under mild conditions using air as an oxidant. This work not only presents a novel strategy for producing highly doped carbonaceous materials from simple precursors, but also offers insights into the active sites of metal-free catalysts for ODH reactions, particularly through comparison with other heteroatom-doped carbonaceous materials. |
Phosphorus atoms are usually incorporated in carbonaceous materials via the direct calcination of a mix of C and P-containing chemicals or via the post-treatment of a prefabricated carbon with a phosphorus compound at high temperature.1 Various P sources were explored depending on the requirements of the synthesis (air sensitivity, absence/presence of water, and liquid/solid state), the targeted bonding environment (P–O vs. P–C bonds), the cost, the toxicity, and the potential release of phosphoric acid which then activates/etches the carbon (Fig. 1).23 Most of these precursors present an oxidized P environment with only P–O bonds (e.g. H3PO4, P2O5, phytic acid, and OP(OR)3), or do not allow a straightforward condensation with the carbon precursor at low temperature (e.g. elemental phosphorus and PR3). The quest for new P-containing groups in carbonaceous materials, beyond the usual phosphate groups [PO4] (see Fig. S1, ESI† for nomenclature), and for higher P contents therefore goes through the exploration of different precursors.
![]() | ||
Fig. 1 Overview of the phosphorus sources used for the synthesis of P-doped carbonaceous materials.1 |
As early as 1999, Oya et al. proposed to carbonize a novolac-type phenolic resin, cross-linked by tetrakis(hydroxymethyl)-phosphonium sulphate (THPS) as the P-source, to yield carbons with a P content of 5 wt%.30 Such an approach looks promising to reach trivalent or reduced P sites as the phosphorus atoms are placed along the carbon backbone with only P–C bonds.31,32 The THP salts (THPS and the chloride equivalent, THPC) indeed condense readily with urea and amines to yield P–CH2–NH bridges, thanks to the reactivity of the hydroxymethyl groups.33 For decades, the corresponding polymers and resins, typically the “THPC–urea”, have been studied as a flame-retardant finishing on textiles, in both academia and industry.34,35 Besides, THPS and THPC are produced and commercialized on a large scale (applications in fire-retardant treatments and as microbiocides or reducing agents) and should be considered as low-cost commodities, with a price established below 2000 $ per ton for a global market size above $200 million in 2022.36 The use of THPC/THPS was not further explored after Oya's work for P-doped carbon synthesis, likely due to the limited surface areas obtained by the classical calcination approach. The emergence of salt-templating and ionothermal strategies in these past two decades to synthesize porous inorganic and carbon materials appears as a promising solution to fully exploit this THPC specific chemistry.37,38
We propose herein a one-step procedure to obtain porous P/N-doped carbons through the in situ formation of a THPC–urea resin in a metal salt hydrate, directly followed by its calcination. The as-synthesized samples display phosphorus contents among the highest reported in the literature (up to 18 wt%) while maintaining a high N content of 10 wt% and decent specific surface areas up to 600 m2 g−1. In a first part, we discuss the underlying mechanism and how the used amounts of porogen salt affect the development of micro- and mesopores. We then analyse the different stages of the synthesis by means of EELS (electron energy loss spectroscopy), XPS (X-ray photoelectron spectroscopy) and solid-state 31P NMR (nuclear magnetic resonance) spectroscopy. This last technique not only confirms different intermediates but also reveals unusual phosphorus environments for the samples produced in the absence of CaCl2, tentatively attributed to C–P–N based structures. This confirmed the interest of the initial choice of this atypical precursor to expand the library of P environments in carbonaceous materials. The so-formed material finally proved to be an efficient metal-free carbo-catalyst for the aerobic ODH of N-heterocycles to N-heteroarenes under mild conditions.
The thermal treatment at 600 °C of THPC–urea resin leads to a P/N co-doped carbonaceous material with decent yields (48% C yield, 54% P yield, all yield data available in Table S1, ESI†) but with virtually no porosity (Table 1 and Fig. S3, ESI†). Following a salt-templating strategy, the precursors were mixed with a metal chloride hydrate to achieve an intimate liquid mixture where the metal salt acts as reaction a medium and porogen.40,41 We conducted preliminary tests to determine an optimal salt system and retained CaCl2·4H2O which enabled specific surface areas significantly larger than in the absence of salt (>100 m2 g−1) while preserving high P contents (Table S2 and Fig. S4, ESI†). Interestingly, the addition of the metal salt not only generated porosity but also changed the phosphorus environments, as will be explained in Section 2.3 (Fig. 3B). THPC and urea form a totally liquid solution at 60 °C when mixed with CaCl2·4H2O, i.e. with a total water content of only 18 wt%, favouring the homogeneity of the final material (Fig. 1C). This efficient mixing was ascribed to a large number of hydrogen bonds between the H–bond donors (H2O, urea) and acceptors (Ca2+ and phosphonium cation), in a manner that echoes the formation of deep-eutectic solvents.42 This not only assures the high homogeneity of the condensation process but also the association of Ca2+ with the precursors. Upon temperature increase, the polymerization of the constituents and the evaporation of water destabilize the system and trigger the recrystallization of the calcium chloride, thus forming an entangled system resin–metal chloride akin to forming porosities at high temperature. The recorded TGA–MS curve in the presence of CaCl2·4H2O (Fig. S5, ESI†) presents a maximal mass loss rate at similar temperatures to those in the absence of salt (137 °C and 282 °C, and 434 °C), with similar released fragments. This suggests that the polymerization step likely occurs following similar paths as for the neat THPC/urea mixture (Fig. 2B), i.e. through the condensation of the urea units and hydroxymethyl ones, despite the presence of salt. The foaming of the crude at 350 °C and beyond, due to the release of gases following material fragmentation, was drastically limited (Fig. 2C).
Sample | C yield% | P contenta (wt%) | P yield% | S BET (m2 g−1) | V T (mL g−1) |
---|---|---|---|---|---|
a Determined by ICP-OES with a typical error bar of 0.5 wt%. b Determined from the N2 adsorption isotherm at 77 K for 0.03 < P/P0 < 0.15 for SBET, and at P/P0 = 0.95 for total pore volume VT (pores less than 40 nm in diameter). c Samples synthesized without salt could not be effectively digested for ICP analysis; the reported P contents correspond to the ones from EDX analysis. | |||||
TU-no salt-600 | 48 | 20c | 54 | <5 | <0.01 |
TU-Ca6-1 | 53 | 17.2 | 65 | <5 | <0.01 |
TU-Ca6-2 | 49 | 18.4 | 65 | <5 | <0.01 |
TU-Ca6-5 | 51 | 18.2 | 47 | 54 | 0.11 |
TU-Ca6-10 | 42 | 17.3 | 33 | 172 | 0.36 |
TU-no salt-800 | 60 | 19c | 45 | 70 | 0.03 |
TU-Ca8-1 | 59 | 18.4 | 61 | 50 | 0.03 |
TU-Ca8-2 | 67 | 16.3 | 48 | 570 | 0.48 |
TU-Ca8-3 | 70 | 17.3 | 50 | 606 | 0.51 |
TU-Ca8-5 | 59 | 18 | 42 | 603 | 0.73 |
TU-Ca8-10 | 50 | 14.7 | 28 | 536 | 0.72 |
TU-Ca8-20 | 41 | 13.2 | 20 | 347 | 0.55 |
Upon increase of CaCl2 content, the morphology observed by scanning electron microscopy (SEM) evolved from non-rough particles (>100 μm) to smaller aggregated flake-like structures (<1 μm) (Fig. 4A). This morphology reflects the dual role of CaCl2 as a porogen agent and a reaction medium for the polymerization process, leading to polymeric, and then carbonaceous, particles. At the lowest ratios, the system corresponds to a dispersion of calcium chloride clusters in the resin material, ultimately resulting in the cracking of a bulk into chunks, rather than to a polymer embedded in a salt matrix. According to energy dispersive X-ray spectroscopy (EDX), all samples contain large amounts of heteroatoms with N, O and P contents in the 9–15 wt%, 13–26 wt% and 13–20 wt% ranges, respectively (Fig. 4B). The overall composition was confirmed by XPS for TU-Ca8-5, with similar values. The phosphorus contents were also determined by inductively coupled plasma-optical emission spectroscopy (ICP-OES), presenting here the best accuracy, and appeared consistent with EDX: from 18.4 wt% for the 1:
1 ratio to 13.2 wt% for 20
:
1 (Table 1).43 The highest P contents reported in the literature are obtained via phosphorylation of a porous carbonaceous material with concentrated phosphoric acid and are ca. 12 wt%.1 The unusually high phosphorus contents reached here are due to the use of THPC as a simultaneous C and P-source with a high P
:
C molar ratio of 1
:
4.
All samples calcined at 800 °C display similar XRD patterns, irrespective of the amount of CaCl2 used, with two broad peaks at 24° and 43° (Fig. S8, ESI†). The shift toward low angles, as compared with typical peaks of turbostratic structures (2θ = 26°, d = 3.35 Å), is attributed to a local geometric distortion of the interlayer packing due to the high concentration of phosphorus. Fourier transform infrared spectroscopy (FTIR) measurements display numerous absorption bands in the 1600–800 cm−1 region, typical for N and P doped carbonaceous materials and absent in non-doped carbon materials (e.g. pure graphite), even after calcination at 800 °C (Fig. S9, ESI†). This corroborates the presence of numerous N- and P-containing pendant functional groups and the absence of extensive graphitization (further discussion in the ESI†).
The porous structure of the synthesized materials was analysed by means of N2 physisorption at 77 K (Fig. 4C). In the absence or at a low concentration of CaCl2, the material has a low porosity with specific surface areas of 50–70 m2 g−1 (Table 1). Upon increasing the amount of salt, samples develop accessible micro- and mesopores, as indicated by the measured type IV sorption isotherms, with typical BET (Brunauer–Emmett–Teller) specific surface areas ranging from 300 to 600 m2 g−1 (Table 1C). The H3/H4 hysteresis loops suggest small “slit-like” mesopores or groove pores formed by flaky particles.44 While the adsorption behaviour stays similar for molar ratios of 2:
1 and 5
:
1 for the low pressure region (P/P0 < 0.4), the volume of adsorbed N2 decreases upon further dilution with salt at 20
:
1, indicating lower volume of micropores. This decrease may be due to the formation of a higher proportion of isolated polymer branches upon porogen content increase. These branches are not connected to the bulk of the material, or too thin to resist calcination. As such, they totally decompose or are lost upon washing without generating microporous regions, in coherence with the decreasing of the overall microporosity. The pore size distribution reveals essentially small mesopores below 8 nm in diameter for TU-Ca8-2, and a wider distribution up to more than 20 nm for TU-Ca8-5 and TU-Ca8-20 (Fig. S10, ESI†). The porosity mainly developed upon increase of the CaCl2
:
THPC ratio from 1
:
1 (SBET = 50 m2 g−1) to 2
:
1 (SBET = 570 m2 g−1), without being associated with a significant drop of carbon yield (from 61% to 48%), ruling out an etching mechanism as the main one. Instead, the calcium and chloride ions, initially miscible with the precursors, crystallize to clusters and nanoparticles at higher temperatures upon water evaporation, and thereby act as a hard template to create pores, as already discussed by Fechler et al. on the salt-melt templating effect.41 Accordingly, the increase of pore volume is concomitant with the recovery of CaCl2 at the end of the reaction, on addition of Ca2(PO4)Cl. Visually, no macroscopic phase separation of the salt and the carbonaceous material is observed after the synthesis. Nonetheless, the melting point of CaCl2 (772 °C) is in between the two studied calcination temperatures, which could explain part of the porosity development: the salt melts and favours the opening of pores while leaving the small pockets it was entrapped in, thus giving access to a higher microporosity (in the case of < 2 nm CaCl2 clusters). Note the minimal molar ratio required to develop porosity (2
:
1) corresponds to a mass ratio between CaCl2 and the two carbon precursors (urea + THPC) of 0.7
:
1, significantly lower than the values generally used for salt-melt templating, up to 10
:
1.37
The sample TU-Ca8-5, presenting the highest porosity, was further examined by scanning transmission electron microscopy (STEM) (Fig. 5A–C). The material appears homogeneous without embedded nanoparticles of elemental phosphorus, contrary to Imamura et al.'s report of their presence upon thermal treatment of P-doped carbon at 1000 °C.30 The presence of ca. 10–100 nm wide “holes”, originating from the formation of crystals (CaCl2, Ca2(PO4)Cl) upon reaction, agrees with the porogenesis mechanism discussed earlier (Fig. 5A, orange arrow). The elemental mapping by using STEM-EDX reveals a homogeneous distribution of C, N, O and P in the carbonaceous material (Fig. 5A). At the atomic scale, high resolution annular dark-field (ADF-)STEM, where a brighter contrast refers to the heavier P atoms, nonetheless revealed a superior density of phosphorus at the edges of carbon ribbons with typical distance between two P atoms of 4 Å, i.e. separated by only 2–3 chemical bonds (Fig. 5B). Such a close vicinity of the P atoms is expected to exacerbate the reactivity of the surrounding carbon and nitrogen atoms by combining their electronic effects. Complementary to the elemental information in ADF-STEM, bright-field (BF-)STEM carries structural information, which show diffraction fringes, though not on extended domains (orange arrows) (Fig. 5C). The partly ordered structure (STEM limited here to 2D projection) is coherent with the large concentration of heteroatoms, preventing a long-range ordering. Such a structure is expected to lead to numerous defects which may be as many catalytic active sites. The P L2,3-edge shape observed by EELS coincides with the P L2,3-edge recorded in X-ray absorption spectroscopy for phosphate-like structures.45 Although the analysis of P structures by this means is not specific enough to distinguish R2(RO)PO, R(PO)2PO and (RO)3PO groups, it unambiguously confirmed an oxidized state for P with the main feature at 138 eV (Fig. 5D), instead of 130 eV for elemental phosphorus.46
In the presence of CaCl2, the spectrum is identical for the heating at 200 °C, confirming that the presence of salt does not drastically interfere with the polymerization mechanisms (Fig. 6B and C). At 350 °C, the proportion of phosphine oxides is higher, potentially due to a higher exposed surface. Upon thermal treatment at 600 °C and 800 °C, three main contributions are noted: a sharp phosphate peak D at −1 ppm, a broad one F at 5 ppm, attributed to (RO)R2PO units, and a small sharp one G at −10 ppm. This last one may correspond to inner phosphorus atoms in pyrophosphate/polyphosphates (–P(O)OH–O–)n, as observed in the case of activation of carbon fibres by H3PO4.47 Note that as the nitrogen content is high in the material, and the molar O/P ratio limited, the substitution of some of the O atoms by N ones is expected. However, 31P NMR analysis does not allow the unambiguous distinction between equivalent groups bearing P–O and P–N bonds as they are tabulated in the same regions.48 The heat treatment of carbon precursors (typically lignocellulosic sources) in the presence of phosphoric acid is the most widespread way to access P-doped carbon materials, with a maximum phosphorus content obtained following a calcination at 800 °C. Upon heating, both XPS and 31P solid-state NMR data suggest an evolution of the C–O–P linkages into C–P–O ones, and eventually elemental phosphorus due to the carbothermal reduction of phosphate groups, explaining the decrease of the overall P content. In these cases, the reported NMR peaks correspond to the components F and D at respectively ca. 10 and 0 ppm.49,50
Rationalizing 31P NMR chemical shifts in P-doped carbonaceous materials is challenging due to the lack of referenced data in the literature (most of samples display PO4 groups) and to the complex effects ruling the peak positions (e.g. electronic density surrounding the phosphorus, P valence). As a consequence, the predicted ranges for the different groups mostly overlap (Fig. 6D). Nonetheless, the chemical shifts for C and E (−10 and −40 ppm) in the 31P NMR spectra are rather uncommon for P-doped carbons in the literature. The C contribution most likely does not correspond to a polyphosphate species due to the too low temperature for its first apparition (350 °C), its broadness and the absence of a larger peak at 0 ppm for the terminal phosphate group. Both C and E features are extremely broad, even though acquired at a high field (16.4 T). This is the sign either of a large number of closed chemical environments, though not equivalent, or of a limited mobility of these chemical groups: both reasons point at phosphorus atoms buried in the core of the carbonaceous particles. They are therefore preserved from oxidation during acid washing and further storage in air. In contrast, the sharpness of the phosphate peak D suggests that the species are located at the surface. In liquid-state NMR, species with a trivalent phosphorus P(OR)x(NR2)yRz≤2 usually present a signal beyond 80 ppm and are thereby excluded to explain the nature of C and E components.48 On the other side, pentavalent phosphorus presenting –N–PR2N– bonding, for instance derived from tricyclophosphazene condensation, are reported ca. −20 ppm,51 and phosphorus nitride (P3N5) also displays a downshifted signal at −60 ppm in solid-state MAS NMR.52 Noticeably, Schmidpeter et al. reported that signals stemming from pentavalent phosphorus span from 45 ppm to −20 ppm for PO4 environments, but are extended to −40 ppm for PN4 ones.53 Overall, the unattributed features likely correspond to a phosphorus connected to nitrogen atoms through single and/or double bonds, eventually forming C–P–N domains; or to a phosphine-like environment generated by the cleavage of a phosphonium (P(CH2OH)3 is reported at −24 ppm).54 Although X-ray absorption spectroscopy is a common tool to investigate and confirm the chemical environments of specific atoms, the analysis of the K-edge of phosphorus is not expected here to bring further information than NMR considering the poor discrimination of phosphorus-containing compounds based on spectral features on one hand,45 and the very close P–O and P–N distances (analysis of the extended X-ray absorption fine structure oscillations) on the other hand.
In addition to NMR, and in order to characterize the chemical states of the elements at the surface of the material, XPS was performed on the resin obtained at 200 °C without metal salt and on the carbonaceous materials synthesized at 600 °C and 800 °C, both in the absence and in the presence of CaCl2 (Table S4, ESI† for fitting parameters and Fig. S14 (ESI†) for high resolution C 1s, N 1s, and O 1s XPS spectra). The analysis of the P 2p spectra reveals in the case of the resin (200 °C no salt in Fig. 6E), a first component at 132.4 eV, assigned to R3PO units originating from the condensation of THPC followed by the loss of a substituent and an aerobic oxidation.55 Another well-defined component is observed at lower binding energy (130.5 eV), in the region usually ascribed to reduced phosphorus, as in phosphines or elemental P. Here, this component may be assigned to phosphonium centres R4P+ considering the NMR analysis.55–57 Alternatively, it might correspond to surface localized phosphine species created upon beam irradiation on the R4P+ groups. The spectra of the calcined samples are very similar and comprise a large peak centred at ca. 133.5 eV, deconvoluted in an electron-poor component C–O–P and an electron-rich one O–C–P. These two components rather reflect a continuum of environments between phosphate ester (RO)3PO and phoshine oxide R3PO rather than precise functional groups. The non-negligible O–C–P component indicates the partial incorporation of the phosphorus atoms in the carbon matrix via C–P bonds. In addition, there is a minor contribution at 136.5 eV of fully oxidized phosphorus component [PO4], assigned to (poly)phosphate. The strong similarities of the XPS spectra of all carbonaceous materials obtained at 600 °C and 800 °C, even though the 31P NMR revealed important differences, support that the surface phosphorus atoms are mostly oxidized (C–O–P/C–P–O type) and that the previously discussed reduced [C–P–N] and PR3 species are either indiscernible by XPS or absent from the surface.
We first evaluated the influence of the solvent at room temperature in air with a catalyst loading of 100 wt%, with respect to the indoline reagent (Table 2, entries 1–8). The polarity of the solvent did not correlate with the conversion, suggesting that the limiting step of the reaction does not involve ionic or polarized species (Fig. S15A, ESI†). The best conversion (93%) was obtained in a 1:
1 volume mixture of H2O/EtOH. As this nontoxic solvent solubilized the indoline and efficiently dispersed the catalyst, it was used in the following experiments. A blank reaction without a catalyst and the use of various metal-free materials such as carbon black, graphite or carbon nitride led to a null conversion, revealing the catalytic activity is indeed due to specific heteroatom-containing surface groups (entries 9–12). The absence of a reaction in presence of phosphoric acid indicates that the sole Brønsted acid groups present at the catalyst surface, if involved in the mechanism at all, are not sufficient for the dehydrogenation (entry 13).
Entry | Catalyst | Solvent | Loading (wt%) | T (°C) | Conv. (%) |
---|---|---|---|---|---|
Reaction conditions: indoline (28 μL, 30 mg, 0.25 mmol), solvent (2.5 mL), catalyst (30 mg), 1 bar, 18 h. Conversions determined by 1H NMR.a Limited solubility of the indoline in water.b Similar P content to that introduced with 30 mg of P/N carbon.c Reaction performed in O2.d Reaction conditions: indoline (112 μL, 120 mg, 1 mmol), solvent (10 mL), catalyst (12/30/60 mg).e Gram-scale experiment: indoline (1.12 mL, 1.2 g, 10 mmol), solvent (100 mL), catalyst (1200 mg), air, reflux, 18 h.f Beller work.25g Liu work.26h Dai work.28i Quan work.29 | |||||
1a | P/N carbon | H2O | 100 | 20 | 64 |
2 | P/N carbon | MeOH | 100 | 20 | 46 |
3 | P/N carbon | EtOH | 100 | 20 | 51 |
4 | P/N carbon | ACN | 100 | 20 | 58 |
5 | P/N carbon | EtOAc | 100 | 20 | 62 |
6 | P/N carbon | Dioxane | 100 | 20 | 22 |
7 | P/N carbon | Toluene | 100 | 20 | 75 |
8 | P/N carbon | H2O/EtOH | 100 | 20 | 93 |
9 | — | H2O/EtOH | — | 20 | 0 |
10 | Carbon black | H2O/EtOH | 100 | 20 | 0 |
11 | Graphite | H2O/EtOH | 100 | 20 | 0 |
12 | C3N4 | H2O/EtOH | 100 | 20 | 0 |
13b | H3PO4 (50 mol%) | H2O/EtOH | — | 20 | 0 |
14c | P/N carbon | H2O/EtOH | 25 | 20 | 44 |
15c | P/N carbon | H2O/EtOH | 50 | 20 | 73 |
16c | P/N carbon | H2O/EtOH | 100 | 20 | >98 |
17d | P/N carbon | H2O/EtOH | 10 | 80 | 56 |
18d | P/N carbon | H2O/EtOH | 25 | 80 | 91 |
19d | P/N carbon | H2O/EtOH | 50 | 80 | >98 |
20e | P/N carbon | H2O/EtOH | 100 | 80 | >98 |
21f | NPCH | H2O | 21 | 120 | 91 |
22gc | NCC-800 | H2O | 67 | 80 | >99 |
23h | N-HPC-800 | t-Amyl alcohol | 134 | 110 | 87 |
24ic | NC(242-800) | EtOH | 67 | 60 | 96 |
Replacing the air by pure O2 afforded a quantitative conversion at 100 wt% at r.t. (entries 14–16). In many cases and for less active systems, carbo-catalysis requests rather high catalyst loadings.2 In the present case, a 91% conversion was obtained in air with only 25 wt% loading upon increase of the reaction temperature to 80 °C (entries 17–19, and Fig. S15B, ESI†). A catalyst loading of 10 wt%, equivalent to 58 μmol of P per mmol of indoline, led to a conversion of 56%, which definitely proves the catalytic effect of the carbon materials (equivalent turnover number vs. P atoms TON > 9.6). The upscaling of the reaction to 10 mmol (equiv. to 1.19 g of indoline) proved to be successful (>98% conversion, entry 20) and the recovered catalyst was still active after ethanol washing and drying. The conversion decreased over the first recycling tests before stabilizing ca. 60% (Fig. S16, ESI†). It is noteworthy, the developed catalyst presents at least equivalent performances to the currently best performing metal-free N-doped carbo-catalysts (entries 21–24).25
We then investigated the substrate scope for dehydrogenation in a range of substituted indolines and tetrahydroquinolines (Fig. 7 and Fig. S18–31, ESI†). High conversions were obtained in the presence of different groups in the 5-position of the indoline (–methyl, –methoxy, –Br, and –NO2), though slightly lower in the case of the strong electron-attractor nitro group. The only substrate obtained with a low yield (6%) was isoquinoline, for which mainly the half-dehydrogenated product was obtained, a limitation also reported by Mata et al.29 A total conversion was recorded for both the quinoxaline and the acridine, in line with previous works.26,28 All of these results point toward the possible use of the developed material for aerobic ODH of N-heterocycles in N-heteroarenes under mild conditions.
The mechanism of the ODH was assessed by control experiments changing the gas phase, or in the presence of radical scavengers (Table 3). Run in N2, the reaction yield falls from 73% to 12%, proving the role of O2 as the primary oxidant (entries 1 and 2). The residual conversion is non-negligible and suggests that some functional groups at the surface of the catalyst are directly responsible for the dehydrogenation. Therefore, the molecular oxygen is thought to regenerate the oxidative groups consumed upon reaction, thus closing a catalytic loop.23 The limited variation of yield in the presence of 2 equivalents of BHT (67%), TEMPO (80%) or iPrOH (61%) is within the reproducibility of the experiments, indicating the main pathway does not imply free radical species (entries 3–5). Such a result is in line with the works of Beller et al. (N/P-doped carbon)25 and Dai et al. (N-doped carbon),28 but contrasts with the one of Liu et al. (N-doped carbon).26 Finally, the absence of deep brown coloration, characteristic of the triiodide ion I3−, upon the addition of a drop of concentrated NaI, ruled out the generation of a molecular oxidant, such as H2O2, as a reaction intermediate (Fig. S17, ESI†).
Entry | Carbo-catalyst | Additive (2 equiv.) | Gas | T (°C) | t (h) | Conv. (%) |
---|---|---|---|---|---|---|
Reaction conditions: indoline (28 μL, 30 mg, 0.25 mmol), H2O/EtOH (1![]() ![]() |
||||||
1 | P/N-doped | — | Air | 20 | 8 | 73 |
2a | P/N-doped | — | N2 | 20 | 8 | 12 |
3 | P/N-doped | BHT | Air | 20 | 8 | 67 |
4 | P/N-doped | TEMPO | Air | 20 | 8 | 80 |
5 | P/N-doped | iPrOH | Air | 20 | 8 | 61 |
6 | P/N-doped | — | Air | 20 | 16 | 93 |
7 | CB-air | — | Air | 20 | 16 | 6 |
8 | CB-air | — | Air | 80 | 16 | 92 |
9 | N-doped | — | Air | 20 | 16 | 46 |
10 | P-doped | — | Air | 20 | 16 | 75 |
11 | H3PO4-carbon | — | Air | 20 | 16 | 9 |
Recently, Patel et al. reported the ODH of benzyl alcohol to benzaldehyde catalysed by P-doped carbons and suggested a shuttle of the active site from P(III) to P(V).23 Such a mechanism, however, involves the formation of an alkoxide directly linked to the phosphorus atom, and can less easily be transposed to the ODH of N-heterocycles. Instead, the classical mechanism proposed for ODH on air-oxidized carbon materials consists in the transfer hydrogenation of a surface quinone group (two adjacent CO) to a diphenol, continuously regenerated through oxidation by O2 (Scheme 1).59,60 In our case, the number of C
O groups is limited as no absorption band is detected at ca. 1600 cm−1 by FTIR, most of the oxygen atoms are most likely linked to phosphorus atoms. However, as the material exhibits P–C bonds at high concentration, we suggest a modified version of the classical transfer hydrogenation step leading to an ylide structure, susceptible to rearranging rapidly to phosphonic acid (RO)RP(
O)OH (Scheme 1). The activation of O2 on another part of the material, followed by its diffusion to the so-formed unsaturated site then allows oxidation back to an aromatic structure, energetically more favourable, and generates a water molecule. The insertion of N in the aromatic structure may further favour the activation of O2 at the surface of the material and facilitates the re-oxidation process of the P-containing groups to their resting state, as suggested by the good activity of N-doped carbon materials for oxygen reduction reaction (Scheme 1).4,13 The simultaneous presence of P and N elements in the matrix therefore allows a higher number of catalytically active sites as both are supposedly active (see below), and a more efficient catalytic loop as to the P sites thanks to the activation of O2 as superoxide by the N sites in the vicinity. The progressive deactivation of the catalyst may be due to the leaching or hydrolysis in the phosphate groups of some of the depicted active P-sites.
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Scheme 1 Proposed mechanism for N-heterocycle dehydrogenation using a P/N-doped carbonaceous material. |
The hypothesis on the mechanism was tested via different model materials (see Fig. S32–S35, ESI† for materials syntheses and characterization studies). At first, in our hands, an air-oxidized carbon black sample, a well-known carbo-catalyst for ODH,62 led to a 6% conversion at r.t. (Table 3, entries 9 and 10), pointing at the increased activity upon P-doping. Then, a highly N-doped carbonaceous sample (N content of 24 wt%) also proved to be active, but with a significantly lower conversion of 46% compared with P/N-doped materials, suggesting that most of the activity of this last one indeed originates from the phosphorus doping. Besides, a P-doped sample obtained from phytic acid calcination (similar to Patel's work23) also displayed a non-negligible activity for ODH at r.t. (Table 3, entry 7), confirming that the sole P-doping is sufficient. However, a carbon phosphorylated by reacting phosphoric acid at low temperature (180 °C) was poorly active, even though containing 3.9 wt% of P (Table 3, entry 8). Such a sample supposedly contains only P–O bonds as no reduction of the phosphate groups occurs in this temperature range. This suggests that a conjugation of P with the aromatic system is required, likely to form the PC bond of the intermediate species, in line with the absence of conversion with H3PO4 (Table 2, entry 13). Overall, the ODH of N-heterocycles catalysed by P-doped carbo-catalyst apparently proceeds via a mechanism differing both from the reported ones for surface oxidized carbons and N-doped carbons, while achieving higher conversions under equivalent conditions.
Footnote |
† Electronic supplementary information (ESI) available: SEM-EDX sample composition for salt system optimization; pore size distribution analysis; XRD, FTIR, and XPS results; XPS fitting parameters; solid-state NMR spectra; conversion of indoline as a function of solvent polarity and catalyst loading; recycling test; NMR spectra of substrate scope. See DOI: https://doi.org/10.1039/d4mh00293h |
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