Open Access Article
Vincent R. F.
Schröder
a,
Nicolas
Fratzscher
b,
Nicolas
Zorn Morales
b,
Daniel Steffen
Rühl
b,
Felix
Hermerschmidt
*b,
Eva L.
Unger
cde and
Emil J. W.
List-Kratochvil
*ab
aHelmholtz-Zentrum Berlin für Materialien und Energie, Hahn-Meitner-Platz 1, 14109 Berlin, Germany
bInstitut für Physik, Institut für Chemie, IRIS Adlershof, Humboldt-Universität zu Berlin, Zum Großen Windkanal 2, 12489 Berlin, Germany. E-mail: felix.hermerschmidt@hu-berlin.de; emil.list-kratochvil@hu-berlin.de
cDepartment Solution Processing of Hybrid Materials & Devices, Helmholtz-Zentrum Berlin für Materialien und Energie, Kekuléstraße 5, 12489 Berlin, Germany
dInstitut für Chemie, IRIS Adlershof, Humboldt-Universität zu Berlin, Zum Großen Windkanal 2, 12489 Berlin, Germany
eChemical Physics and NanoLund, Lund University, PO Box 124, 22100 Lund, Sweden
First published on 8th February 2024
We demonstrate a bicoloured metal halide perovskite (MHP) light emitting diode (LED) fabricated in two sequential inkjet printing steps. By adjusting the printing parameters, we selectively and deliberately redissolve and recrystallize the first printed emissive layer to add a pattern emitting in a different color. The red light emitting features (on a green light emitting background) have a minimum size of 100 μm and originate from iodide-rich domains in a phase-segregated, mixed MHP. This phase forms between the first layer, a bromide-based MHP, which is partially dissolved by printing, and the second layer, an iodide-containing MHP. With an optimised printing process we can retain the active layer integrity and fabricate bicolour, large area MHP-based LEDs with up to 1600 mm2 active area. The two emission peaks at 535 nm and 710 nm are well separated and produce a strong visual contrast.
New conceptsLight emitting diodes (LEDs) based on metal-halide perovskites (MHP) have already been demonstrated for the emission of red, green and blue light. To achieve simultaneous emission of multiple colours, previous approaches focused on the fabrication of tandem devices with multiple emitter layers or on the creation of multiple emission colours by adding emissive additives into the MHP precursor solution. These approaches, however, do not allow selective patterning of the emissive layer. Here, we demonstrate a two-step inkjet printing process to directly pattern a homogeneous MHP film. By controlling the substrate temperature, ink formulation and drying procedure, we can selectively and deliberately redissolve and recrystallize the primary emissive layer and achieve homogeneous, smooth and pinhole-free patterned emissive layers. With optimised printing conditions we ensured the full integrity of the patterned layer and attained a minimum feature size of 100 μm for a single printed dot. The fabricated devices show no increase in leakage current or decrease of device performance caused by the patterning procedure. Here this two-step printing process was successfully used to realise large area, bicoloured perovskite LEDs, yet it can be generally applied in any device structure where a spatially controlled variation of the material composition is needed. |
Beyond large area processing, IJP enables the generation of arbitrary patterns from digital sources through selective drop placement.23,24 Precise control over deposited droplets enables combinatorial mixing of inks during the deposition process, which also enables high-throughput compositional screening of perovskite materials.25,26
A key feature that makes MHPs an interesting material for different applications is the tunable, composition-dependent bandgap. Let us consider methyl ammonium lead bromide (MAPbBr3) with a bandgap of 2.3 eV. The bandgap of e.g. methyl ammonium (MA) containing MHPs can be tuned by substituting the halide anion component, which allows seamless tuning of the MHP bandgap towards lower energies by partial substition of Br− by I− (MAPbIxBr1−x) or higher energies by substituting Br− with Cl− (MAPbClxBr1−x).27 By tuning the halide composition, the perovskite lattice is expanded or compressed and bandgap energies between 1.6 eV (MAPbI3) and 3.1 eV (MAPbCl3) can be achieved. Alternatively, the bandgap of MAPbBr3 can be expanded by substituting MA with large A-site cations, such as phenethyl ammonium (PEA) cations, which creates a layered, 2D structure, with an increased bandgap of 3.1 eV for e.g. PEA2PbBr4.28 Mixing of these cations enables fine tuning of the bandgap, by controlling the number of lead-octahedral layers between the large PEA spacer ions.29–31 As a result, semiconductor devices which absorb or emit specific wavelengths of light in the visible spectrum can be fabricated.32–34
Tuning the bandgap by means of halide compositional engineering is powerful, but in reality subject to compositional phase segregation.35–37 For mixed halide perovskites, the disproportionation of the mixed-halide solid solution into a wide phase distribution is well known.38–41 This effect has already proved harmful in MHP solar cells, but is catastrophic for light emitting devices, as injected charge carriers are funneled into low bandgap domains of the mixed-halide phase distribution.42–44 A strong red-shift of the emitted light is the result.45,46 Subsequently, colour stabilty in PeLEDs became a topic of substantial interest in recent years and good progress was made, mainly by surpressing ion migration with large spacer ions.47,48 Single colour PeLEDs can be combined in a matrix towards display applications,49,50 and beyond single-colour emission of a single device, multiple approaches were tested in literature. To yield multiple emission wavelengths from a single device, two separate electroluminescent MHP layers,51 a partial colour conversion layer,52,53 or the introduction of a secondary emitter material in the electroluminescent perovskite layer by phase separation or blending with an organic molecule have been previously used.54,55 These works all focused on the fabrication of white light emitting devices by colour mixing. Creating a structured emission pattern in a PeLED remains challenging, due to the difficulty in controlling the drying behaviour of MHP inks, which tend to hamper the structural integrity of the printed thin films.23 While structuring of an MHP layer for multi-coloured photoluminescent MHP layers has been shown by lithography,56 inkjet printing,57 and E-jet printing,58 a structured, multi-coloured electroluminescent emission pattern from a single LED pixel could not yet be demonstrated.
In this study, we demonstrate direct patterning of the electroluminescent layer using IJP. By inducing spatially selective phase segregation, we confined the red-shift of mixed halide perovskite phases to a printed pattern and achieved bicolour emission from a single emission layer. For this, an area up to 1600 mm2 Br− based MHP layer was first deposited by inkjet printing. To achieve a high quality MHP layer of that size, a special gas flow assisted drying method was used.16 A custom-made aluminium chamber was evacuated and a constant nitrogen stream, shaped by a 3D printed slit-nozzle, dried the printed, wet film which crystallized into a homogeneous and pinhole-free large area MHP layer. In a second printing step, an I−-based MHP composition was printed on top of the first layer, partially redissolving the dried perovskite in the process and forming a mixed-composition perovskite phase. By exploiting the segregation of the mixed-halide perovskite phase, we achieved arbitrarily patternable bicolour PeLEDs with a single emitter layer and strong colour contrast.
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1 ratio. When designing the ink formulation, we considered the loading of the ink with MHP precursors and the solubility of the first layer. With a high precursor loading, the added material would increase the layer thickness of a patterned area and reduce current density and therefore light emission in this part of the device. Additionally, since the second printing step dissolves the first layer, using more polar solvent dissolves more MHP and thereby increases the minimum feature size. The GBL/CBZ mixture was therefore chosen to create a saturated ink with low precursor concentration, dissolving as little as possible of the first underlying layer and at the same time adding little material to the printed layer.
Initiated by the undissolved edge of the crystalline first layer, the MHP precursors in the dissolved area recrystallize and form a mixed cation, mixed halide lead perovskite. Fig. 1b shows a photograph of a patterned perovskite layer. Macroscopically, the first layer retains the faint yellow colour of the pure MAPbBr3:PEG layer. Printed features are not distinguishable from the background at normal lighting conditions by the naked eye. As inset, a microscope image of the patterned layer is shown.
The printed dots have a diameter of 100 μm and a distance of 300 μm. In Fig. 1c, a scanning electron microscope image of a printed feature shows the dimensions of a dot with a diameter of 125 μm. Using energy dispersive X-ray spectroscopy (EDX), I− ions are shown to be exclusively present in the printed dot, while Pb2+ and Br− ions are universally present. Fig. 1d shows the morphology of the first perovskite layer and the centre of the printed dots. The perovskite crystal of the underlying background layer features a crystal size around 200 nm, which decreases after dissolving and recrystallization, resulting in smaller, around 100 nm large crystals. The dissolving-recrystallizing process creates well defined dots of mixed-halide perovskite and confines the I−-based perovskite added in the second printing step. In this process, the lateral dimension of the printed dots depends solely on the dissolving of the underlying layer, while the feature height and thereby the roughness of the resulting patterned layer depends on the recrystallization.
To tune the dimensions of the printed features, we controlled the substrate temperature during the second printing step with an external hotplate fixed on the printing table. Fig. 1e displays a 3D image of a single dot taken with a confocal laser microscope. The dot was printed with a substrate temperature of 120 °C and shows a strong coffee ring effect. The interplay of rim height and dot diameter of the printed features for substrate temperatures between glovebox temperature (RT = 25 °C) and 160 °C is shown in Fig. 1f. At room temperature, the printed features have a width up to 500 μm with a ca. 20 nm high rim at the edge of the dot. With increasing temperature, the width of the feature decreases to less than 100 μm but the roughness of the resulting patterned layer is affected drastically. Rim heights up to 300 nm were measured.
Increasing the temperature accelerated the evaporation of the solvents in the ink, which limits the spreading of ink on the solid layer and facilitates fast crystallization, templated by the crystalline, undissolved edge of the remaining solid layer. At sufficiently high temperature (relative to the boiling point and vapour pressure of the solvent system) the droplets are pinned to the surface, reaching minimal lateral feature size. Considering the thickness of the initial solid layer of 60 nm, the resulting rim height proved challenging for integration in a multi-layer PeLED structure, causing shorts, reducing device performance and ultimately leading to device failure. Fig. 1f shows that shrinking the dot diameter by increasing the substrate temperature results in an increasing rim height. To ensure optimum device functionality, perovskite layers for PeLED devices were printed at room temperature with a targeted dot diameter of 100 μm. In order to reach this, the drop volume of the second printing step was reduced from 30 pL to 1 pL by changing the print head system. This smaller drop volume was used to create printed features in MHP layers for further characterization and PeLED fabrication.
Using the concentration of Br− and I−-based inks, we calculated the nominal I−/Br− ratio from the deposited ink volume and stoichiometry of the perovskite compositions (see ESI†). For a decreasing drop distance from 250 μm to 100 μm, the nominal I−/Br− ratio increases from 0.4% to only 2.4%. This low iodide content in a fully dissolved and recrystalized layer is mainly due to the lower drop volume (1 pL compared to 24 pL) and lower print resolution. Fig. 2b shows the absorption edge of the patterned layers from UV-vis measurements. For higher dot distances, the observed shift lies between 3 nm and 5 nm and only for the lowest centre-to-centre dot distance of 100 μm (i.e. 2.4% ratio) a significant shift of 15 nm was observed. The widening of the bandgap (∼60 meV) linearly correlates to the halide ratio in the solid film. Using the known absorption spectra of pure MAPbBr3 and MAPbI3,26 the red shift of 15 nm corresponds to an MHP composition containing ∼6.3% I−. The discrepancy from the nominal ratio is most likely due to variations in the printed drop volume (Fig. S4, ESI†). For the primary printhead system, a drop volume between 20 pL and 28 pL were determined. The smaller, nominally 1 pL droplets of the secondary printhead system could not be verified by the PixDRO printed dropwatcher analyser software.
Besides the change of the bandgap, the incorporation of iodide causes expansion of the unit cell latice, which can be determined by XRD. Fig. 2c shows the first reflection peak of the cubic perovskite phase for the sample series. While larger dot distances again barely show an effect, the 100 μm dot distance sample displays a shift in the reflection by ∼0.08°, which corresponds to the incorporation of ∼8.8% I−. These estimations are also based on linear interpolation of the XRD reflections of pure MAPbBr3 and MAPbI3.26 This value is close to the 6.3% extracted from UV-vis and deviates due to the inhomogeneous nature of the sample and thus a decreased detection limit.59 The ratio of PEA cations to I− in the second ink is 2
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13 and thus below 1% in the patterned perovskite layer. As such, the possible impact of 2D phases on the absorption edge and XRD pattern is negligible.
If we further assume that the shortest dot spacing of 100 μm in Fig. 2a corresponds to a fully dissolved and recrystallized perovskite film, we can safely estimate that the I−/Br− ratio in our printed pattern does not exceed 10%. This would ideally correspond to a red shift of the emission wavelength of ∼25 nm to 560 nm. Instead, displayed in Fig. 2d, we measured photoluminescence (PL) at a wavelength of 535 nm for the background and 710 nm for the emission of a printed dot. This emission wavelength corresponds to a bandgap of 1.8 eV and a calculated I−/Br− ratio of ∼66%. This significant red shift is due to phase segregation in the mixed halide perovskite phase, caused by inhomogeneous recrystallization and intensified by illumination for PL measurements or an applied electric field in a PeLED.35,37,44
During this segregation process, the mixed halide perovskite phase experiences disproportionation into I−-rich and I−-poor domains. The resulting composition-based bandgap variation in the emitter material results in funneling of the charge carriers through the I−-rich, low-bandgap domains of the printed dot. From this low-bandgap region, with a bandgap energy of 1.8 eV, bright red light with a wavelength of 710 nm is emitted. Fig. 2d does not only show the green light emitting background and red light emission from the printed dot, but also an intermediate light emission at 675 nm at the edge of the printed dot. During formation of the mixed halide perovskite, the gradual drying process creates a concentration gradient of iodide in the recrystallized dot. In the resulting edge area, the reduced I− concentration causes a reduction in the I−/Br− ratio of the phase separated iodide-rich domains. The resulting red shift is reduced. By taking advantage of the phase-segregation, a strong red emission with a high contrast to the green light emitting background is created and is applied in bicoloured PeLEDs.
The current density–voltage (J–V) characteristics of a 20 × 20 mm device without printed pattern are compared to those of a bicoloured device in Fig. 3b. The patterned device shows a higher overall current density after turn-on. At voltage under 2 V, the current density remains low. Thus, the patterning process does not increase the leakage current by disrupting the perovskite layer integrity. Fig. 3c show the luminance–voltage (L–V) characteristics of both devices. Both devices show the same turn-on at 2.7 V (defined at 0.1 cd m−2) and a very comparable maximum luminance of 570 cd m−2. The luminance of the bicoloured device was measured in the background region to be comparable with the unpatterned device. Thus, the second printing step as such does not impact the device performance of the unpatterned regions.
The second printing step is controlled by a digital image that is fed into the inkjet printer software. This enables us to print arbitrary patterns, such as the logo of our university, in a PeLED with an active area of 400 mm2 (Fig. 3d) and 1600 mm2 (Fig. S2, ESI†). Even though the Br−-based perovskite forms the basis of the device operation, large area iodide-doping is also possible in order to invert the perceived image and create a red background with a green emission pattern (Fig. 3e). Fig. 3f displays the corresponding electroluminescence spectra. The narrow green light emission at 535 nm is well separated from the broader red light emission at 710 nm. Indicated as coloured areas are the emission spectra of single colour PeLEDs, fabricated with MAPbBr3:PEG and PEA2MA3Pb4I13, respectively. The red single-colour PeLED shows an emission at 700 nm, which is caused by PEA cations that shift the emission wavelength of MAPbI3 (∼780 nm) towards lower wavelengths.
Beyond the emission of red and green light, tri-coloured PeLEDs with a MAPbCl3 background layer could be realized for red, green, and blue (RGB) light emission from a single emitter layer. Due to the low performance of Cl−-based PeLEDs however, this approach is not promising.28,60 Thus, in further work we will utilize 2D and pseudo-2D MHPs to access blue light emitting PeLEDs. Tri-coloured PeLEDs could be achieved by selectively breaking the layered structure of a 2D perovskite background and shifting the wavelength of the printed pattern by reducing the quantum confinement towards green light emission. A third printing step for the creation of a mixed halide phase would enable red light emission for an RGB emitting device.
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7
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10 mixture of DMF (anhydrous, 99.9%, Sigma-Aldrich), DMSO (anhydrous, >99.9%, Sigma-Aldrich) and GBL (>99.0%, TCI) to yield a 59.87 mg mL−1 (0.125 mol L−1) solution with an excess of 5 wt% of MABr. 8 mg mL−1 of PEG was added to this solution. The I−-based perovskite ink (PEA2MA3Pb4I13 0.031 M) was prepared in a similar way using a stoichiometric amount of lead iodide (>98%, TCI), methyl ammonium iodide (99% trace element basis, dyenamo) and phenethyl ammonium iodide (>98%, dyenamo) in a 3
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1 mixture of GBL (>99.0%, TCI) and chlorobenzene (anhydrous, Sigma Aldrich).
SEM images and EDX maps were collected with a Zeiss GeminiSEM 500. Samples were printed on ITO covered glass slides to electrically ground the samples during measurement. XRD experiments were performed on a Bruker Advanced D8 in Bragg–Brentano geometry under ambient conditions with a Cu Kα X-ray source (λ = 1.5406 Å).
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3mh02025h |
| This journal is © The Royal Society of Chemistry 2024 |