Jie
Wu
a,
Yintian
Dong
a,
Xia
Sun
b,
Peipei
Wang
c,
Jiaying
Zhu
b,
Yeling
Zhu
b,
Feng
Jiang
b and
Jack
Saddler
*a
aForest Product Biotechnology/Bioenergy Group, Department of Wood Science, University of British Columbia, 2424 Main Mal, Vancouver, V6T 1Z4, Canada. E-mail: jack.saddler@ubc.ca
bSustainable Functional Biomaterials Lab, Department of Wood Science, University of British Columbia, 2424 Main Mall, Vancouver, British Columbia V6T 1Z4, Canada
cBioproducts Institute, Department of Chemical and Biological Engineering, Department of Chemistry and Department of Wood Science, University of British Columbia, 2385 East Mall, Vancouver, BC V6T 1Z3, Canada
First published on 2nd April 2024
Lignin-containing cellulose nanofibrils are successfully produced after enzymatic treatment of curl-induced, unbleached kraft pulps. An enzyme cocktail composed predominantly of endoglucases but also containing xylanases, laccases, and lytic polysaccharide monooxygenases (LPMO's) results in significant enzyme-mediated fiber modification. A substantial (70%) reduction in pulp viscosity can be achieved while enzyme treatment of curl-induced fibers results in improved fibrillation and increased colloidal stability. This is likely due to the higher negative charge density (−57.5 mV) of the fibers. The enzyme-treated, curl-derived cellulose nanofibrils show improved characteristics such as higher transmittance, lower viscosity, and thinner nanofibrils, resulting in enhanced nano-fibrillation. Superior mechanical properties, such as increasing the tensile strength of cellulose nanopapers to 150 MPa, are obtained as a result of the improved fibril network. The pre-curled fibers appear more accessible to enzyme treatment, resulting in cellulose nanofibrils with improved properties with less chemical treatments and mechanical refining energy required.
Earlier work has shown that the supramolecular structure of wood derived cellulose is not evenly distributed, with certain areas within the fibers, known as micro-compressions, slip planes, dislocations and kinks, less ordered in their structure.11–13 These less organized regions are thought to result from the inherent twist of cellulose fibrils, resulting in a weakening of the hydrogen bonds within the more ordered regions within the fiber.11–13 These less organized regions within the fibers can also be introduced by longitudinal compression of the cell wall during pulping,14 have a lower crystallinity15 compared to the bulk cell wall, and have a weaker tensile behavior at the nano scale.12,14 Related work has also shown that this increase in cellulose accessibility enhances enzyme-mediated deconstruction of cellulose, even at high solids loadings.11
Although cellulase enzymes have been predominantly assessed for their ability to deconstruct cellulose, related work has shown that they can be used to result in beneficial pulp modifications.16 In particular, endoglucanase have been used to facilitate pulp fibrillation17,18 while reducing the energy required for subsequent mechanical fibrillation.19 Additional beneficial effects can be obtained when endoglucanases are synergized with other accessory enzymes such as xylanases and lytic polysaccharide monooxygenases (LPMO's).17,20 Other work has shown that LPMOs, which can oxidize cellulose, can offer a greener alternative to chemical modifications with chemicals such as TEMPO.21–23
As enzyme accessibility has been shown to be a major impediment to effective cellulose modification, recent work has suggested that introducing less-organized regions in the pulp fibers, through the induction of curl,11 might enhance the selective action of an enzyme cocktail when trying to hydrolyze the cellulose component. Although the occurrence of lignin has been shown to hinder the fibrillation of cellulose fibers,24 removing most of the lignin via processes such as bleached kraft pulp, is economically challenging. Alternatively, unbleached kraft pulp (also known as brown stock) might be a more sustainable alternative as it is cheaper feedstock, has a lower lignin content than thermomechanical pulp (TMP) and might be more receptive to selective enzyme treatment when trying to produce cellulose nanofibrils (CNF). Recent work has shown that lignin-containing cellulose nanofibrils have beneficial properties such as enhanced UV absorption and increased hydrophobicity, increasing their compatibility with other hydrophobic polymers.17,25,26
One goal of this work was to assess the possibility of enhancing enzyme-mediated pulp modification by building on mechanically induced fiber curling. This latter process has been shown to generate less organized regions that are more accessible to enzymes, possibly making fibers more prone to fibrillation during mechanical treatments. In the work reported below, more accessible, less organized fiber regions were introduced into an unbleached kraft pulp (brown stock) by prior fibrillation. This was followed by enzyme treatment, using different enzyme cocktails and further refining, to successfully produce highly fibrillated, lignin containing CNF, which was more hydrophobic than conventional CNF.
The enzymes were generously provided by Novozymes (Denmark). Enzyme treatments of unbleached kraft pulp were conducted in a shaking incubator at 50 °C, 180 rpm. Prior to enzyme addition, the pulp was mixed with a sodium acetate buffer (pH 4.8) to obtain a 2 wt% solids loading.
Enzyme treatments to achieve cellulose hydrolysis were performed at a 2 wt% solids and a protein loading of 20 mg CTec per 3 g cellulose for 24 hours. Samples were collected at 1, 2, 3, 4, 5, 6, and 24 hours. The glucose released (in the supernatant after centrifugation) was determined using a YSI glucose analyzer. The hydrolysis yield was determined by the method described in the reference Wu et al.27 A fiber quality analyzer (FQA) was used to assess fiber morphology by measuring greater than 5000 fibers suspended in deionized water. This measurement reported values including mean fiber length, aspect ratio (calculated as the ratio between fiber length and width), and curl index (calculated as (L/
) − 1, where L and
stand for fiber contour length and end-to-end length, respectively).
Enzyme mediated fiber modification was conducted at 2 wt% solids and a protein loading of 10 mg g−1 cellulose for 6 hours. The enzyme cocktail included endoglucanases, xylanases, LPMOs, and laccases at a ratio of 4
:
2
:
2
:
2. After enzyme treatment, the pulp was extensively washed with distilled water, filtered and stored at 4 °C for further processing.
The viscosity of pulps before and after enzyme treatment was determined using TAPPI T 230 method as an indicator of cellulose DP.
Hydrophobicity of cellulose nanopapers was determined by water contact angle measurement using a tensiometer (Biolin, Theta Flex 300, Sweden) with a ca. 5 μm drop of distilled water on the surface of the nanopaper.
The UV-blocking effect of cellulose nanopapers was also measured by the UV-vis spectrometer (Cary 50 UV-Vis, Bruker), where the transmittance of lights from wavelength of 200 nm to 400 nm to the quartz cuvette with and without the presence of cellulose nanopapers was recorded.
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| Fig. 1 Cellulose hydrolysis yield (a) and the percentage of fines generated during the enzymatic hydrolysis (b) of straight and curl fibers using the commercial cellulase enzyme cocktail (CTec 3). | ||
However, as the goal of the work was to minimize cellulose deconstruction and maximize beneficial pulp modification, an enzyme cocktail that lacked cellobiohydrolyases (CBHs), which have been shown to be primarily responsible for the hydrolysis of glucan chains,30 but contained endoglucanases and the accessory enzymes, xylanases, lytic polysaccharide monooxygenases (LPMOs) and laccases, was used at lower enzyme loadings. It was hoped that the various accessory enzymes would facilitate access of the endoglucanases to the cellulose. Recent work had shown that xylanases could remove residual xylan, increasing accessibility to the cellulose.31 In related work, LPMO's had been shown to cleave glycosidic chains by oxidizing the C1 or C4 carbon on the glucose unit,32,33 with the oxidized cellulose carrying a negative charge when resuspended in water. Other work had also shown that the action of LPMO's also influenced cellulose structure, by increasing fibrillation, likely releasing tension stress and enhancing cellulase accessibility.23 As laccases have been shown to increase the amount of phenolic compounds available from lignin containing substrates, resulting in an increase in LPMO activity by providing electron donors or reductive cofactors for LPMO activation,34 these enzymes were also added to the cocktail. It is likely that the combined action of endoglucanases and accessory enzymes facilitates fibrillation after subsequent mechanical treatments.
When this enzyme cocktail was added to an unbleached kraft pulp for 6 hours, fiber quality analysis (FQA) indicated that there was a small reduction in fiber length (Table 1) which was likely due to endoglucanase action slightly reducing the degree of polymerization (DP) of cellulose,35 although there was minimum yield loss due to the lack of CBHs. Scanning electron microscopy (SEM) also indicated that the “kinked” regions seemed to be more disrupted compared to the surface of straight fibers (Fig. S1†). When pulp viscosity was assessed using cupriethylenediamine (CED) dissolution (which is directly associated with the DP of the cellulose),36 a significant reduction (70%) in the viscosity of the enzyme treated refined/curled fibers was observed (Fig. 2). However, enzyme treatment of both pulps did not result in significant changes to the crystallinity index of either pulp (Fig. S2†), indicating that the enzyme treatment had not resulted in any major changes to the crystalline structure of the cellulose.
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| Fig. 2 Viscosity of cupriethylenediamine (CED)-dissolved kraft pulps. The pulps consist of straight and curl fibers before and after treatment with an enzyme mixture lacking CBH activity. | ||
| Sample | Mean fiber length (mm) | Aspect ratio | Fines content (%) | Mean curl index | ||||
|---|---|---|---|---|---|---|---|---|
| Straight | Curl | Straight | Curl | Straight | Curl | Straight | Curl | |
| Starting pulp | 1.33 | 1.12 | 48.8 | 40.5 | 31.2 | 32.7 | 0.11 | 0.34 |
| Enzyme treated | 0.79 | 0.99 | 26.6 | 39.7 | 32.5 | 29.5 | 0.12 | 0.28 |
| Enzyme and blender treated | 0.18 | 0.23 | 5.4 | 7.5 | 67.6 | 59.2 | 0.12 | 0.07 |
| Blender treated | 0.9 | — | 32.9 | 41.9 | — | 0.05 | — | |
As mentioned earlier, the presence of negative charges on micro/nano-fibrillated cellulose contributes to increased colloid stability. Micro-fibrillated cellulose derived from curl fibers exhibited greater stability, likely due to the enhanced action of LPMO, which induces negative charges on the cellulose surface (Fig. 3b). This was confirmed by zeta potential measurement when the micro-fibrillated cellulose was subsequently processed by a microfluidizer to induce nano-fibrillation. It has been widely recognized that the absolute value of zeta potential greater than 30 mV is required for stable nanocellulose dispersion in water.39 Both substrates achieved this requirement, with nanocellulose derived from curl fibers being even more negatively charged (−57.5 mV) than that of straight fibers (−40.3 mV) (Fig. 4a).
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| Fig. 4 Zeta-potential (a), transmittance (b) and viscosity (c) of cellulose nano-fibril suspensions made from straight and curl fibers. | ||
The greater charge density of curl-derived CNF indicated enhanced action of LPMOs on curl fibers, which could also lead to enhanced accessibility of cellulose to other enzymes such as endoglucanase, resulting in greater degree of nano-fibrillation. Based on the literature, the nano-fibrillation of cellulose is related to several characteristics such as the transmittance and steady-state shear viscosity of the CNF suspensions.20,40 In this work, it was evident that nanofibrils derived from curl fibers underwent more extensive fibrillation, indicated by their higher suspension (0.05 wt%) transmittance (Fig. 4b) and lower suspension (0.5 wt%) viscosity at all shear rates (Fig. 4c). The higher transmittance of curl-derived CNF provides it with potential application as flexible display substrates, whereas its lower viscosity indicated better dispersion of nanofibrils due to its more organized and less entangled fibril network. It is believed that the greater charge density of curl-derived CNF also contributed to its lower viscosity, as the electrostatic repulsion associated with the surface charge prevented the aggregation/mechanical entanglement of nanofibrils.40,41 In order to elucidate the morphology of the resulting CNF, transmission electron microscope (TEM) analysis was conducted. By appearance, it was apparent that the resulting CNF suspensions did contain fibrils at micro level, with some of which being partially separated into nanofibrils (Fig. 5). Overall, curl CNF suspension contained less microfibrils while the nanofibrils were found to be thinner (mostly 5–15 nm) than that of straight CNF suspension (mostly 20–40 nm), indicating a greater degree of nano-fibrillation (Fig. 5). This result shows promise, considering that the average fibril width of CNF obtained through chemical methods like TEMPO oxidation and acid anhydride-mediated esterification typically ranges around 10–20 nm.42,43
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| Fig. 5 Morphology (a, a′, a′′, b and b′) and width distribution (c) of cellulose nano-fibrils made from straight (b and b′) and curl (a, a′ and a′′) fibers. | ||
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| Fig. 6 Tensile stress–strain curves (a), average tensile strength (b) and average Young's modulus (c) of cellulose nanopapers made from cellulose nano-fibrils derived from straight and curl fibers. | ||
As mentioned earlier, the use of unbleached softwood kraft pulp in this study provides the opportunity to produce lignin-containing cellulose nanofibrils while minimizing lignin's negative impacts on cellulose-cellulase interaction. The presence of lignin nanoparticles after nano-fibrillation of enzyme-treated pulps was also indicated, as summarized in Fig. 5. To confirm, we next assessed the hydrophobicity of CNF using water contact angle measurement. As the water contact angles of both nanopapers remained at around 80 degrees for 2 minutes (Fig. 7a), this was better than the water contact angle of the CNF derived from untreated cellulose.46 As well as improved hydrophobicity, another asset of the lignin-containing CNF mixture was its UV-blocking effect. Using the method described by Shao et al.,47 the UV-blocking feature of lignin-containing cellulose nanopapers was also observed, as indicated by low-to-zero transmission rate at wavelength between 200 to 400 nm (Fig. 7b).
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4gc00834k |
| This journal is © The Royal Society of Chemistry 2024 |