Open Access Article
Magnus
Pauly
a,
Ethan
White
a,
Mawuli
Deegbey
a,
Emmanuel Adu
Fosu
a,
Landon
Keller
b,
Scott
McGuigan
a,
Golnaz
Dianat
b,
Eric
Gabilondo
a,
Jian Cheng
Wong
cd,
Corban G. E.
Murphey
c,
Bo
Shang
e,
Hailiang
Wang
e,
James F.
Cahoon
c,
Renato
Sampaio
c,
Yosuke
Kanai
cd,
Gregory
Parsons
b,
Elena
Jakubikova
a and
Paul A.
Maggard
*a
aNorth Carolina State University, Department of Chemistry, Raleigh, NC 27695, USA. E-mail: paul_maggard@ncsu.edu
bNorth Carolina State University, Department of Chemical Engineering, Raleigh, NC 27695, USA
cUniversity of North Carolina-Chapel Hill, Department of Chemistry, Chapel Hill, NC 27599, USA
dUniversity of North Carolina-Chapel Hill, Departments of Physics and Astronomy, Chapel Hill, NC 27599, USA
eYale University, Department of Chemistry, New Haven, CT 06520, USA
First published on 21st March 2024
Inherently disordered structures of carbon nitrides have hindered an atomic level tunability and understanding of their catalytic reactivity. Starting from a crystalline carbon nitride, poly(triazine imide) or PTI/LiCl, the coordination of copper cations to its intralayer N-triazine groups was investigated using molten salt reactions. The reaction of PTI/LiCl within CuCl or eutectic KCl/CuCl2 molten salt mixtures at 280 to 450 °C could be used to yield three partially disordered and ordered structures, wherein the Cu cations are found to coordinate within the intralayer cavities. Local structural differences and the copper content, i.e., whether full or partial occupancy of the intralayer cavity occurs, were found to be dependent on the reaction temperature and Cu-containing salt. Crystallites of Cu-coordinated PTI were also found to electrophoretically deposit from aqueous particle suspensions onto either graphite or FTO electrodes. As a result, electrocatalytic current densities for the reduction of CO2 and H2O reached as high as ∼10 to 50 mA cm−2, and remained stable for >2 days. Selectivity for the reduction of CO2 to CO vs. H2 increases for thinner crystals as well as for when two Cu cations coordinate within the intralayer cavities of PTI. Mechanistic calculations have also revealed the electrocatalytic activity for CO2 reduction requires a smaller thermodynamic driving force with two neighboring Cu atoms per cavity as compared to a single Cu atom. These results thus establish a useful synthetic pathway to metal-coordination in a crystalline carbon nitride and show great potential for mediating stable CO2 reduction at sizable current densities.
Most studied carbon nitrides are layered but amorphous materials containing heptazine monomers with alternating sp2 carbon and nitrogen atoms. The carbon to nitrogen ratio is typically C3N4, or otherwise known as graphic carbon nitride (g-C3N4), and which is postulated to consist of a mixture containing polymerized heptazine units, or poly(heptazine imide).8,10–12 By contrast, a more crystalline carbon nitride is known, poly(triazine imide) or PTI/LiCl (C6N9H2Li2Cl), consisting of triazine rings linked by imide bridges. Notably, it contains intralayer cavities with two Li and two H atoms each.8,9 A recent study of the different possible Li/H configurations demonstrated a preferred cation ordering within its intralayer cavities.10 The crystalline PTI/LiCl was also shown to possess the capability to coordinate a small amount of Cu cations with the maintenance of its structure.10,13 However, relevant catalytic activity has not yet been fully investigated, such as for the reduction of carbon dioxide (CO2R), as is known to occur for many Cu-containing materials. Driven either by light and/or by an applied bias, catalytic CO2R has been intensely investigated for metallic Cu, Cu-containing molecular complexes, Cu on N-doped graphene, and for Cu(I) surface-attached to PHI/NaCl and carbon-based nanomaterials.1–6,14,15 For example, recent light-driven catalytic studies on Cu-impregnated g-C3N4 have shown a high selectivity for CO production from CO2R and absorption of CO2 at the catalytic Cu sites.16–18 In the case of electrocatalytic CO2R, such as by Cu metal, a less-selective range of reduction products are generated, including CO, CH4 and CH3OH, and which require a relatively large negative applied bias.19,20 While greater selectivity is shown by molecular complexes containing Cu at less negative reduction potentials, these suffer from smaller attainable current densities.21 Other strategies have included the attachment of Cu complexes to electrode surfaces,15,22,23 but nearly are known to decompose to metallic Cu nanoclusters under a negative applied bias. This occurs because of the tendency for reduced Cu sites, i.e., Cu(0), to irreversibly de-ligate. Alternate strategies are thus needed to provide a more rigid and stable ligand structure for Cu-based catalyst sites.
Described herein is an investigation into the coordination of Cu cations within the structure of crystalline carbon nitride, poly(triazine imide) lithium chloride (PTI/LiCl), using a novel molten-salt-based approach and the resulting compositions and structures that retain its crystalline framework. The Cu-containing products, i.e., PTI/CuxCl (x = 1 or 2), were further investigated for their electrocatalytic activity for CO2 reduction (CO2R) via a newly developed low-bias electrophoretic deposition of the crystallites onto conducting substrates. Thus, this approach leverages a molecular-level type approach combined with density functional theory calculations to yield deeper insights into mechanistic CO2R pathways not previously achieved. It also demonstrates a creative new pathway to prepare carbon-nitride-based electrodes with long-term stability and sizable current densities for electrocatalytic reduction reactions.
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1.24 The powder was ground together until the mixture appeared to be homogenous. The resultant powder was then immediately loaded into a fused-silica reaction vessel and placed under applied vacuum and flame sealed. The reaction vessel was approximately 6 inches long with a radius of 0.5 inches. The vessel was then placed vertically into a muffle furnace and heated at a rate of ∼10 °C min−1 until 450 °C. This temperature was held for 24 h after which the furnace was cooled at a rate of 2 °C min−1 until the temperature reached 300 °C. At this point the furnace was then shut off and allowed to radiatively cool to room temperature. The resulting product was isolated from the salt flux by washing multiples times in de-ionized water, once in ammonium hydroxide, and one final wash in de-ionized water. The wet 1-PTI/LiCuCl was then dried by vacuum.
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1 molar ratio (eutectic melting point ∼150 °C).24 The salts were ground until homogeneous and then PTI/LiCl was added. The molar ratio of CuCl to PTI/LiCl was 2 to 1 or greater, to ensure complete cation exchange of Li for Cu. The resultant powder was then immediately loaded into a fused-silica reaction vessel under applied vacuum and sealed. The reaction vessel was approximately 6 inches long and had a radius of 0.5 inches. The vessel was then placed vertically into a muffle furnace and heated at a rate of ∼10 °C min−1 until reaching 280 °C. This temperature was held for 24 h after which the furnace was cooled at a rate of 2 °C min−1 until reaching 150 °C. At this point the furnace was then shut off and allowed to radiatively cool to room temperature. The resulting product was isolated from the salt flux by washing multiples times in de-ionized water, once in ammonium hydroxide, and one final wash in de-ionized water. The wet 2-PTI/Cu2Cl was then dried by vacuum.
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1 molar ratio (eutectic melting point ∼360 °C).24 The salts were ground until homogeneous and then PTI/LiCl was added. The molar ratio of CuCl2 to PTI/LiCl was 2 to 1 or greater, to ensure the complete cation exchange of Li for Cu. The resultant powder was then immediately placed into a fused-silica reaction vessel and placed under applied vacuum and flame sealed. The reaction vessel was approximately 8 inches long and had a radius of 0.5 inches. The sample was then placed vertically into a muffle furnace and heated at rate of ∼10 °C min−1 until 400 °C. This temperature was held for 24 h after which the furnace was cooled at a rate of 2 °C min−1 until the temperature reached 350 °C. At this point the furnace was then shut off and allowed to radiatively cool to room temperature. The resulting product was isolated from the salt flux by washing multiples times in de-ionized water, once in ammonium hydroxide, and one final wash in de-ionized water. The wet 3-PTI/HCuCl was then dried by vacuum.
To prepare the polycrystalline electrodes, a buffered (0.5 M KHCO3 in DI water) slurry of the carbon nitride material (∼40 mmol) was stirred at 1000 rpm. An FTO slide was placed horizontally, face down, just below the meniscus of the slurry solution. Bulk electrolysis at −1.4 V vs. Ag/AgCl(sat) was then run for 90 min, after which the electrode was allowed to air dry prior to its use. The identification and quantification of gaseous reaction products were performed with an Agilent 8890 gas chromatograph. A custom-built inline valve system and column configuration of the GC is illustrated in the ESI.† A carbon plot (column 1) and a mol sieves (column 2) column were installed in series through switching valves. The carbon plot decelerates the elution of CO2 relative to other gases such as O2, N2, H2, and CO. The mol sieves column is used for separation of gaseous products with specific retention times. A thermal conductivity detector was used to primarily monitor O2, N2, and H2. A methanizer (nickel hydrogenation catalyst) was paired with a flame ionization detector for enhanced sensitivity to detect CO, which is done in series with the TCD measurements. Argon was used as the carrier gas. Details of the GC valve configuration are given in the ESI.†
For calculation of the mechanistic pathway of CO2 reduction, DFT methods utilizing the B3LYP functional were employed for optimization of all complexes in this study.34 Note that a molecular model of a single pore was employed in these calculations that allowed convenient accounting for solvent effects as well as the charge changes at the catalytic center due to the reduction events and proton transfers. Additionally, the basic electronic structure of the molecular model was in close agreement with the electronic structure for the monolayer, with the frontier orbitals (HOMO and LUMO) being localized on the two Cu atoms. The 6-311G* basis set was used for all atoms (H, C, N, O), except for Cu, where the Stuttgart-Dresden (SDD) basis sets and its accompanying pseudopotential was employed.35–37 Solvent effects (water) were included in all the calculations via the polarizable continuum model (PCM).38 Vibrational frequency analysis was performed to ensure that the optimized structures correspond to minima on their respective potential energy surfaces. The frequency calculations were also used to obtain zero-point energies and entropic corrections to the free energy (assuming a temperature of 298.15 K and 1.0 atm, respectively) using standard statistical mechanical conventions. The calculated reduction potentials (E°) were determined relative to the ferrocene couple through eqn (1):
![]() | (1) |
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40; 1 reacted at 450 °C and 2 reacted at 280 °C) or CuCl2/KCl (55
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45; 3 reacted at 350 °C), yielding the chemical compositions of 1-PTI/LiCuCl, 2-PTI/Cu2Cl, or 3-PTI/HCuCl, respectively. Powder XRD data of each showed significant differences, with structure refinements yielding slightly different Cu-coordination configurations and compositions within their intralayer cavities. Plots of Rietveld refinements of their powder XRD data are provided in the ESI.† Generally, the structures of 1–3 showed the maintenance of the underlying carbon nitride framework upon coordination by the Cu cations, where each structure contains either one or two of the three types of layers visualized in Fig. 1. All three types of layers exhibit a similar near-hexagonal pattern of intralayer cavities, each built from six triazine units that link through imide bridges. In PTI/LiCl, the intralayer cavities contain only H and Li cations. After exchange with Cu cations, each intralayer cavity contains up to two Cu cations coordinated to the N-triazine groups.
A predominant difference in each of the Cu-coordinated carbon nitride materials was in the number (0, 1 or 2) of Cu atoms contained within each intralayer cavity. Each intralayer cavity has three chelating imide-bridged N-triazine sites for coordination to multiple Cu cations. Results of elemental analysis, Table S2,† reveal that 1 and 3 contain one Cu per intralayer cavity (on average), while 2 consists of two Cu per intralayer cavity. The refined crystal structure of 1-PTI/LiCuCl showed a best fit that was consistent with the partially-disordered structure previously reported in space group Cmc21,10,41 in which two metal cations are disordered over the three crystallographic sites, illustrated in Fig. 1A. Thus, the structure contained one Cu cation, on average, per intralayer cavity, consistent with EDS data. By contrast, EDS analysis of the products obtained from the lower-melting CuCl/KCl salt flux at 280 °C revealed double the amount of Cu, or two Cu atoms per intralayer cavity. Structural refinements for this compound, 2-PTI/Cu2Cl, were attempted for each of the possible ordered configurations previously reported for Li,10 but with replacement by Cu in each case. The results are listed in Table S1,† with space group, wR% of fitting, and references for the published models. Of these, the structural model showing the generally best fit to the experimental pattern was obtained in space group P21/m, which accounted for all diffraction peaks. The intralayer cavities of 2-PTI/Cu2Cl thus contained two ordered Cu atoms, shown in Fig. 1B. The two Cu are separated at ∼3.72 Å, and both in a tetrahedral coordination environment consisting of Cu–Cl (×2; not shown in Fig. 1 for clarity) and Cu–N (×2). Thus, the reaction temperature and type of flux was observed to control the amount of Cu coordinated within the intralayer cavities.
By contrast, the Cu-containing PTI material from the reaction in CuCl2/KCl at 350 °C, i.e., 3-PTI/HCuCl, exhibited marked changes in its diffraction pattern. Rietveld refinements of 3-PTI/HCuCl could not be matched with any of the reported, 20 possible ordered or partially-disordered polymorphs.9,10 Attempted structural refinements instead revealed a mixture of two types of layers, Fig. 1(B and C), that pack together. One consisted of a de-lithiated layer wherein the chloride anion is located within the cavity surrounded by four N–H protons, Fig. 1C, as reported previously for the structure of PTI·HCl.11,12 The other layer contains two Cu cations per cavity at ∼3.89 Å apart, Fig. 1B, in a tetrahedral coordination environment with Cu–Cl and Cu–N (×2 for each), similar to that described above in 2. With a 50
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50 ratio of the two layers, this structure also yields an average of ∼1 Cu atom per cavity, though, with half of the layers containing two Cu cations. The refined chemical compositions of each of the PTI/Cu materials, 1, 2 and 3, were consistent with results from SEM-EDX and elemental analyses, given in the ESI.† The FT-IR, Fig. S1 in the ESI,† exhibited an increased N–H stretched region corresponding with the greater H content expected for the composition of 3-PTI/HCuCl.
Observed CO2R products at −1.4 V vs. Ag/AgCl gave faradaic efficiencies (FE) that differed greatly depending on the Cu content, Fig. 5A. Between 1-PTI/LiCuCl and 2-PTI/Cu2Cl the primary difference was the Cu content, i.e., one Cu versus two Cu cations per PTI pore, respectively. Plotted in Fig. 5, product selectivity for one versus two Cu per pore included CO (15% versus 10%, respectively), formate (14% versus 45%), and H2 (71% versus 45%). Thus, two Cu atoms per pore significantly increased formate selectivity and a higher selectivity for CO2 reduction overall. Labeling studies using 13C were conducted in duplicate with 0.5 M KH13CO3 and 13CO2 as carbon sources and confirmed the origin of formate as arising from CO2R, given in the ESI (Fig. S13 and S14†). Overall cathodic currents remained largely the same. In the case of 3-PTI/HCuCl, the observed product selectivity of formate, CO, and H2 were approximately 18, 13, and 69%, respectively. Only in the case where the PTI/Cu catalyst contained two Cu atoms per pore was a greater FE of CO2R products observed.
Another factor impacting CO2R was crystallite size. In electrophoretic deposition it is established that the smallest crystallites will deposit the fastest.42,43 Therefore, films with different crystal sizes can be readily obtained by sequentially depositing crystal films from a single starting slurry. When 3-PTI/HCuCl was sequentially deposited from the same starting slurry onto three FTO electrodes, the FE varied as a function of crystal size. A larger amount of CO2R was found to occur with the smallest crystallites deposited from a fresh solution of the aqueous suspension, Fig. 6A. In the first run (run 1), the smallest particles have been extracted from solution, thereby leaving larger PTI/Cu particles to deposit from solution in the subsequent runs (runs 2 and 3). This sequence of larger PTI/Cu particles was confirmed using dynamic light scattering Fig. 6B. As these sequential depositions resulted in increasingly larger crystallites on the substrate, the FE for CO2R decreased from 35 and 42% in runs 1 and 2, to a much lower 14% in run 3. A range of crystallite sizes depositing from solution also likely leads to particle distribution inhomogeneities and to the FE varying within ±10% between CO2R experiments. Computational approaches were used to understand these trends in CO2R, described below.
While electron microscopy confirmed the crystallite morphologies and elemental compositions remained stable and unchanged during the CO2R experiments, XPS measurements were used to assess the possible changes in the Cu oxidation states and coordination environments closer to the surfaces. XPS data confirm that the relative atomic % of N, Cu, Cl and Li remain consistent both before and after CO2R experiments, as given in the ESI.† After CO2R, the ex situ XPS data in Fig. 7(A and B) show the Cu(I) feature remains dominant to the Cu(II) feature, and the Auger Cu L3M45M45 parameter (Fig. S9 in the ESI†) is consistent with CuCl and CuCl2 bonding environments before and after CO2R, in agreement with the coordination environment of the Cu cation in 3-PTI/HCuCl.44 The post-reaction FT-IR data also maintain absorbance peaks consistent with the PTI/LiCl structure and functional groups, shown in Fig. S12.† These data confirm that both the crystallites and their Cu-coordination sites within the intralayer cavities at the surfaces of the carbon nitride are either maintained, or reversibly recovered, before and after the CO2R experiments.
Density-functional theory calculations were employed to elucidate the thermodynamics of the electrocatalytic reduction of CO2 to CO and formate. With the benefit of a defined crystalline structure allowing more accurate computational modeling of mechanistic reaction pathways to CO2R products, one aim was to shed light on the large difference in CO2R observed between one Cu and two Cu atoms per cavity. Shown in Fig. 8 is the resulting mechanistic scheme for a PTI/Cu2 cavity with the calculated binding energies and reduction potentials. The first and second reduction potentials of the starting complex were calculated. However, due to the instability of the doubly reduced complex, only the calculated first reduction potential of −1.1 V vs. SHE is shown. To begin the catalytic cycle, adsorption of CO2 by the two Cu sites of the complex ([PTI-Cu2]+) may occur either before or after the one-electron reduction. The free energy of CO2 binding after the first reduction (−2.82 kcal mol−1) is more favorable than the initial binding of CO2 to the two Cu sites of the starting complex (+4.03 kcal mol−1). This occurs because of shifting of the two Cu atoms closer together after reduction. The reduction potential after CO2 binding (2b to 3) is −1.04 V vs. SHE. Based on the reasonable agreement between the first reduction potential at the applied bias potential of about −0.75 V vs. SHE in Fig. 2, as well as the calculated exergonic CO2 binding energy after the first reduction, this indicates that CO2 binds to the two Cu atoms after their reduction which begins the catalytic cycle. The coordinated CO2 complex (3; [PTI-Cu2-CO2]) can undergo a reduction reaction followed by protonation or protonation followed by reduction to form the intermediate, [5; PTI-Cu-COOH]. Next, subsequent protonation of the intermediate on the terminal hydroxyl group and the release of H2O steers the cycle towards CO formation, while protonation of the carbon leads to formate. For the CO cycle, protonation with the release of H2O is thermodynamically favorable, with a free energy change of −5.47 kcal mol−1. Desorption of CO is an uphill process (ΔG = +14.89 kcal mol−1), indicating that its release is less favorable. An uphill process is also observed for the desorption of formic acid (ΔG = +7.87 kcal mol−1), at a relatively smaller free energy. The two-fold decrease in the free energy with the release of formate suggests its greater selectivity as compared to CO, as observed experimentally. Future studies could be aimed at preferential protonation of the terminal hydroxy group or carbon in intermediate 5 to achieve a higher product selectivity.
Calculations were also performed for PTI-Cu, i.e., having only a single Cu atom coordinated within a cavity. The mechanistic pathway reveals a similar reaction mechanism of CO2 reduction due to the same active site configuration, Cu–CO2. However, a major difference was the much larger negative reduction potential for PTI-Cu, which suggested a larger amount of energy is needed to drive its CO2 activation. A comparison of the relative sizes of the energetic steps for one Cu (PTI-Cu) versus two Cu (PTI-Cu2) per cavity are shown plotted together in Fig. S18, ESI.† From the natural orbitals (NO) analysis of the reduced species (2a), Fig. S15,† electron reduction occurs on the ligand for PTI-Cu and on the metal (Cu–Cu) for PTI-Cu2, thus resulting in a decreased Cu–Cu bond distance for PTI-Cu2. These results suggest the cooperativity effect of the second Cu atom arises from the decreased Cu–Cu distance that results in a lowering of the reduction potential of PTI-Cu2. This is in close agreement with experiment, with the greater FE of PTI/Cu2Cl exhibited for CO2R with its two Cu atoms per cavity. Also of note is the shifting of the Cu cation out of the plane of the intralayer cavity, especially after the second electron reduction. This would be expected from the change in local coordination environment preferences for Cu(0) versus Cu(I), where the former would be expected to shift out of the plane with its coordination being significantly weakened by increased antibonding interactions to the N-triazine groups. In molecular complexes, this feature highlights its tendency to decompose at the electrode surfaces with the loss of the free ligands and nucleation as metallic copper clusters. However, the rigid covalent framework of PTI/Cu maintains the ability of the Cu cations to re-coordinate at the end of the cycle.
Lastly, the product selectivity and overpotentials are competitive to those found in Cu-coordination complexes,14 but with the current Cu-coordinated-PTI materials yielding significantly higher cathodic currents than in known molecular complexes. Also, these results compare to prior studies on electrocatalysis mediated by metallic-Cu(s) and Cu-coordinated carbon nitride materials, where the products of CO2R typically yield a significantly different mixture of methane, carbon monoxide and ethanol.45 For example, a recent, related study on the electrocatalytic CO2 reduction by Cu-coordinated (∼1.5 at%) PTI and PHI materials gave a high selectivity (>60%) for CH4 within a gas diffusion electrode configuration.46 Analogously, photoelectrochemical and photocatalytic CO2 reduction studies on carbon nitride materials coordinated by Cu-catalyst sites at their surfaces have exhibited a high selectivity for either CH4 or CO.16,47 Thus, these comparatively lower Cu-loadings yield a different product selectivity. Conversely, the results of the current study demonstrate that a near-maximal coordination of Cu within both the bulk and surfaces of the PTI structure yields a higher selectivity for formate as the CO2R product, consistent with the results of the mechanistic calculations.
Footnote |
| † Electronic supplementary information (ESI) available: Experimental and computational procedures, Rietveld refinements, elemental analysis, FT-IR, UV-Vis DRS, CO2R product distributions, frontier molecular orbitals of intermediates, and reaction coordinate diagram. See DOI: https://doi.org/10.1039/d4dt00359d |
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