Qianqian
Liu
a,
Kehan
Liu
a,
Jianfeng
Huang
b,
Chiyuan
Hui
*c,
Xiaoyi
Li
b and
Liangliang
Feng
*b
aCollege of Materials Science and Engineering, Xi'an University of Science and Technology, Xi'an 710054, China
bSchool of Materials Science & Engineering, Shaanxi Key Laboratory of Green Preparation and Functionalization for Inorganic Materials, Shaanxi University of Science and Technology, Xi'an, Shaanxi 710021, P.R. China. E-mail: fengll@sust.edu.cn
cShaanxi Key Laboratory of Macromolecular Science and Technology, Key Laboratory of Special Functional and Smart Polymer Materials of Ministry of Industry and Information Technology, School of Chemistry and Chemical Engineering, Northwestern Polytechnical University, Xi'an 710072, China. E-mail: chiyuanhui@nwpu.edu.cn
First published on 24th January 2024
Electrocatalytic water splitting is considered to be one of the most promising technologies for large-scale sustained production of H2. Developing non-noble metal-based electrocatalytic materials with low cost, high activity and long life is the key to electrolysis of water. Transition metal sulfides (TMSs) with good electrical conductivity and a tunable electronic structure are potential candidates that are expected to replace noble metal electrocatalysts. In addition, self-supported electrodes have fast electron transfer and mass transport, resulting in enhanced kinetics and stability. In this paper, TMS self-supported electrocatalysts are taken as examples and their recent progress as hydrogen evolution reaction (HER) electrocatalysts is reviewed. The HER mechanism is first introduced. Then, based on optimizing the active sites, electrical conductivity, electronic structure and adsorption/dissociation energies of water and intermediates of the electrocatalysts, the article focuses on summarizing five modulation strategies to improve the activity and stability of TMS self-supported electrode electrocatalysts in recent years. Finally, the challenges and opportunities for the future development of TMS self-supported electrodes in the field of electrocatalytic water splitting are presented.
Transition metal sulfides (TMSs), with their abundance of valences, tunable metal centers, high electrical conductivity and structural tunability, have great potential for the HER.38–47 However, the practical application of TMSs in water splitting is limited by their relatively rare catalytic sites and slow reaction kinetics. There are generally two strategies for increasing the intrinsic activity and reaction rate of an electrocatalyst: (1) increasing the number of sites and the intrinsic activity of each active site on the catalyst surface and (2) improving the overall electrical conductivity of the catalyst. Of course, these two strategies are not mutually exclusive and can be used simultaneously to increase catalytic activity.17,48–51 Self-supported electrodes are a new class of electrodes developed in recent years, and they usually grow catalysts on conductive substrates (e.g., nickel foam, copper foam, carbon cloth, etc.). Compared with traditional powder electrocatalysts, self-supported electrodes have obvious advantages:52,53 (1) the three-dimensional porous conductive substrate can provide a large electrochemical surface area and conductivity, which is favorable for the penetration of the electrolyte and the release of bubbles; (2) a variety of mature synthesis techniques have been used for the controllable conformation of nanoarray structures on the substrate, which can enrich the catalytically active sites and promote the material and electron transport rates; and (3) the use of adhesives is avoided, which improves the electrical conductivity and reduces the cost. Based on the above advantages, researchers have developed a series of TMS self-supported electrodes and achieved remarkable results, with catalytic activities comparable to or even exceeding the noble metal catalyst benchmarks.
In this paper, we review the progress of research on TMS electrode materials for the electrocatalytic HER. First, we briefly discuss the catalytic mechanism of the HER for the electrolysis of water in alkaline and acidic media. Then, we outline the effective strategies proposed by researchers in recent years to improve the activity and stability of TMS self-supported electrodes by modifying the intrinsic activities and increasing the number of active sites, which specifically include chemical doping, facet modulation, heterogeneous engineering, defect engineering, and morphology modulation. Finally, the challenges and opportunities of TMS self-supported electrodes in the future hydrogen production technology from electrolytic water splitting are summarized.
Acid | Alkaline | Tafel slope | |
---|---|---|---|
* represents the surface active sites of the catalyst. | |||
Overall | 2H+ + 2e− → H2 | 2H2O + 2e− → H2 + 2OH− | – |
Volmer | H3O+ + * + e− → H* + H2O | H2O + e− + * → H* + OH− | 120 mV dec−1 |
Heyrovsky | H3O+ + H* + e− → H2 + H2 | H* + H2O + e− → H2 + OH− | 40 mV dec−1 |
Tafel | H* + H* → H2 | H* + H* → H2 | 30 mV dec−1 |
The value of the Tafel slope can be used as a criterion to judge the mechanism of HER and the speed determination step. If the first Volmer step is the rate-limiting step, the Tafel slope is 120 mV dec−1; if the second Heyrovsky step is the rate-limiting step, the Tafel slope is 40 mV dec−1; if the third Tafel step is the rate-limiting step, then the Tafel slope is 30 mV dec−1. What's more, the smaller the value of Tafel slope, the faster the kinetics of the HER.
No matter which mechanism is used for the HER, hydrogen atoms must be adsorbed onto the surface of the catalyst to react, so the speed of the whole reaction depends on the free energy of hydrogen adsorption (ΔGH*).55–57 If the adsorption is too weak, the Volmer step will limit the overall reaction rate. If the adsorption is too strong, the desorption step (the Heyrovsky step/the Tafel step) will be the determining step. In the experiment, it is difficult to directly measure the exact value of the bond energy between the catalytic surface and the adsorbed intermediate. According to the free energy phase diagram of the HER, the ΔGH* value calculated by the density functional theory (DFT) is correlated with the catalytic activity measured by an experiment to form a “volcano curve” (Fig. 1).58 ΔGH* can be used as an ideal descriptor to describe the activity trend of the catalyst. As a result, the hydrogen adsorption energy of an excellent HER catalyst should be close to ΔGH = 0.17
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Fig. 1 Schematic diagram of a HER volcanic curve. Reproduced with permission from ref. 40, copyright 2015, Wiley-VCH. |
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Fig. 2 Summary diagram of strategies for improving the intrinsic activity of TMS electrocatalytic water splitting. |
MoS2 as a typical layered transition metal sulfide electrocatalyst has attracted much attention from researchers. Hinnemann et al. first recognized that it is the edge structure of MoS2 that is the active site for the HER, while the basal surface is electrochemically inert.63 Jaramillo et al. reported that the HER activity of MoS2 is proportional to its edge length and independent of the surface area.41 Since then, in order to maximize the catalytic activity of MoS2, researchers have regulated it through both the activation of the inert basal surface or the optimization of the edge active sites. Among them, one of the most effective ways to increase the number of edge-active sites of MoS2 is to nanosize MoS2 to obtain ultrathin or monolayer MoS2 nanosheets.64–66 In addition, the metallic state of VS2 is similar to that of MoS2 in that its edge structure directly affects the HER catalytic activity. Xu et al. grew self-assembled VS2 micron flower self-supported electrodes with a few layers of MoS2 nanoribbons embedded in Mo foil (VS2/MoS2/MF). This unique micron flower can expose abundant edge structures and increase the number of active sites of the catalyst, and the strong electronic interactions between the heterogeneous interfaces of VS2 and MoS2 greatly contribute to the HER catalytic performance of VS2/MoS2/MF.67 Shi et al. transformed CoMoO4 nanosheet arrays grown on nickel foam into 3D flower-like CoS2/MoS2 heterogeneous nanosheet arrays (CoS2/MoS2 HNSAs) composed of ultrathin nanosheets by in situ topological vulcanization (Fig. 3a). The 3D flower-like structure provides a large specific surface area and more active sites, which is favorable for creating a contact between the electrocatalyst and the electrolyte and the degassing of gas bubbles. CoS2/MoS2 HNSAs exhibit excellent HER activity and reaction kinetics at 1.0 M KOH, with overpotentials as low as 50 mV and a Tafel slope of 76 mV dec−1 at 10 mA cm−2.68
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Fig. 3 SEM images of (a) CoS2/MoS2 HNSAs; reproduced with permission from ref. 50, copyright 2020, Royal Society of Chemistry. (b) A-MoS2-Ni3S2-NF; reproduced with permission from ref. 53, copyright 2023, Wiley-VCH. (c) CS–NS/NF; reproduced with permission from ref. 54, copyright 2022, Royal Society of Chemistry. (d) V-Ni3S2@NiO/NF; reproduced with permission from ref. 56, copyright 2020, American Chemical Society. |
The development of hierarchical nanostructured electrocatalysts is one of the effective ways to maximize the efficiency of water splitting. Yang et al. prepared Ni3S2/VS4 nanohorn-array electrocatalysts with rhinoceros horn-like hierarchical structures via a self-driven synthesis strategy and achieved a synergistic optimization of the catalytic material geometry and the surface/interface, which greatly improved the kinetics of substance transport, electron transfer, and intermediate adsorption in the water splitting.69 Yang et al. grew a multilayered vanadium-doped Cu2S nanowall array (V-Cu2S-Nanowires NW) self-assembled from nanowires in situ on copper foam. Notably, the nanowires were assembled from nanoparticles. Due to its unique hierarchical structure that fully exposes the catalytically active sites and provides abundant electron/ion transport pathways, V-Cu2S-Nanowires NW exhibits excellent HER activity and reaction kinetics.70 A sea urchin-like MoS2–Ni3S2 heterostructure self-supported electrode (A-MoS2-Ni3S2-NF) was reported by Hu et al. (Fig. 3b). The coupling of the amorphous MoS2 nanoshells with the highly conductive Ni3S2 cores resulted in an electron-rich state on the electrode surface, which has a strong binding energy for Hads and can promote the dissociation of water. The overpotentials of the A-MoS2-Ni3S2-NF electrode at a current density of 10 mA cm−2 were 95 mV (1.0 M KOH) and 145 mV (0.5 M H2SO4).71
In addition, core–shell structured catalysts are a very promising class of materials for water electrolysis. On the one hand, core–shell heterogeneous materials have strong electronic interactions and abundant active sites, which improve the catalytic activity of the materials. On the other hand, the external shell can protect the internal nucleus, thus improving the stability. Liu et al. generated a superhydrophilic core–shell structured nanorod integrated electrode (CS-NS/NF) in situ on the surface of nickel foam (Fig. 3c). The nanorod was composed of amorphous VOx nanoshells and crystalline Ni3S2 cores. It was demonstrated that the metallic Ni3S2 core improved the conductivity of the external VOx, while the amorphous VOx exhibited good hydrophilicity, thereby facilitating water adsorption, which significantly improved the electron transfer efficiency and electrocatalytic activity of the HER.72 Li et al. prepared a cable-like 1D core–shell nanostructured catalyst (Ni3S2@NGCLs/NF) consisting of an internal Ni3S2 nanowire and an external N-doped graphene carbon layer (NGCLs) on Ni foam. The existence of highly conductive NGCL shells not only improves the electrical conductivity of the Ni3S2 nucleus, but also compresses the lattice of Ni3S2 to reduce the adsorption energy of hydrogen, thus increasing the hydrogen evolution activity of Ni3S2@NGCLs/NF.73 Liu et al. proposed a V doping-triggered self-assembly strategy to prepare a novel dendritic V-Ni3S2@NiO/NF core–shell nano-array self-supported electrode (Fig. 3d). The 3d multistage structure can not only provide more catalytic sites but also facilitate the contact with the electrolyte. In addition, the strong hydrophilic V-NiO surface is conducive to the adsorption of H2O and OH− by the catalyst, thus accelerating the adsorption/dissociation kinetics of water.74
Qu et al. reported that V doping in Ni3S2 greatly increases the free carrier density near the Fermi level, thereby reducing the initial potential and increasing the conductivity (Fig. 4a).75 Jian et al. prepared a tremella-like Sn-doped Ni3S2 ultra-thin nanosheet on Ni foam by a mild one-step hydrothermal method. It can be seen from the XPS results that the introduction of Sn reduces the content of Ni0 in Ni3S2, which is attributed to the fact that the introduction of Sn changes the coordination structure of S and transfers electrons from Ni to S, resulting in more electron vacancy structures at the Ni site, which is conducive to rapid electron transfer. The optimized Sn–Ni3S2/NF exhibits excellent hydrogen production performance (279 mV@300 mA cm−2) and long-term stability over 60 h at 200 mA cm−2(Fig. 4b and c).76 Zhang et al. reported that Fe doping can not only increase the electrochemical active area of Ni3S2, but also improve the adsorption energy of H2O and H* on the catalyst surface, thus optimizing the HER kinetics and catalytic activity of Ni3S2. The optimal Fe17.5%–Ni3S2/NF showed the best HER activity in 1 M KOH electrolyte (47 mV@10 mA cm−2) (Fig. 4d–f).77 Yan et al. grew Cd-doped Ni3S2 nanosheet arrays on Ni foams (Cd-Ni3S2/NF-x) by a simple aqueous method. It is worth noting that during the HER process, Cd doping did not change the active site of Ni3S2, and the H atom was still adsorbed onto the Ni site to form a Ni–H bond, but the length of the Ni–H bond increased from 1.476 Å to 1.546 Å, and the adsorption energy of hydrogen decreased, thus improving the HER catalytic activity of Ni3S2.78
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Fig. 4 (a) Relaxed bulk structure of VO-co-doped Ni3S2 in a 221 supercell with one Ni–S pair replaced by a VO pair and the calculated partial density of states of (a3) p-Ni3S2, (a4) O-doped Ni3S2, (a5) V-doped Ni3S2, (a6) VO–Ni3S2 and (a7) V–O–Ni3S2; reproduced with permission from ref. 57, copyright 2017, American Chemical Society. (b) iR-correction LSV curves of NF, Ni3S2/NF, Sn-Ni3S2/NF, and 20 wt% Pt/C/NF. (c) i–t test of Sn-Ni3S2/NF for 60 h at −0.223 V; reproduced with permission from ref. 58, copyright 2018, American Chemical Society. (d) iR-corrected LSV curves of Fe–Ni3S2/NF with various Fe doping levels, Fe–Ni3S2/NF and Pt/C/NF for the HER in 1 M KOH. (e) Calculated free energy diagram of the HER over the {−210} plane of Ni3S2 and Fe-Ni3S2. (f) Calculated water adsorption energy of Ni3S2 and Fe-Ni3S2; reproduced with permission from ref. 59, copyright 2018, American Chemical Society. |
In addition to metal atom doping, the introduction of more electronegative non-metallic atoms into the catalysts can effectively replace the anionic sites to modulate the electronic structure and weaken the metal–anion interactions, thus optimizing the hydrogen adsorption/desorption energies on the surface of the electrocatalysts, and thus increasing the HER activity. Kou et al. prepared N-doped Ni3S2 nanosheet self-supported electrodes (N-doped Ni3S2/NF) using an ammonia treatment strategy. Experimental results and theoretical analysis showed that the introduction of N not only increased the number of active sites but also optimized the H adsorption energy on the Ni3S2 surface.79 He et al. reported an F-doped Ni3S2 nanosheet array self-supported electrode (F-Ni3S2/NF) by introducing F (3.98), which has an electronegativity greater than that of S (2.58), into Ni3S2. The introduction of F not only accelerated the dissociation of water molecules from the surface of the catalysts, but also optimized the ΔGH*, which resulted in an excellent HER (38 mV@10 mA cm−2) activity for the F-Ni3S2/NF electrode at 1 M KOH solution, which is superior to that of commercial Pt/C catalysts (50 mV@10 mA cm−2).80 Qian et al. prepared a P-doped biphasic (1T/2H) MoS2 electrocatalyst (P-BMS) using a mild hydrothermal method. The optimized P-BMS exhibits low overpotentials (60 mV@10 mA cm−2 and 72 mV@10 mA cm−2) in H2SO4 (0.5 M) and KOH (1.0 M), respectively. The DFT results confirmed that the introduction of P modulated the electronic structure of MoS2 and optimized the adsorption of H* during the HER, which accelerated the catalysis kinetics.81 In addition, Xiang et al. synthesized an N,P co-doped Co9S8 self-supported electrode (N,P-Co9S8) on cobalt foam. N,P-Co9S8 exhibits excellent HER activity with overpotentials of 80 and 189 mV at current densities of 10 and 100 mA cm−2 in 1.0 M KOH solution. N and P introduction significantly improved the wettability of the electrode and promoted water adsorption and bubble detachment, thus accelerating the HER kinetics.82
Although the introduction of heteroatoms can effectively regulate the structure and properties of TMSs, not all doping is positive, and so the choice of doping atoms is very important. In addition, different doping methods and doping amounts lead to different results, and the internal mechanism after doping needs further in-depth study.
The electronic interactions between heterogeneous structures can change the electron density distribution of the electrocatalysts, thereby optimizing H adsorption and desorption. Ji et al. designed and synthesized an ultrathin porous δ-FeOOH-modified Ni3S2 3D heterostructured composite catalyst, which exhibits highly efficient water splitting performance in alkaline electrolytes through synergistic adsorption at the interfacial structure. δ-FeOOH has a good ability to adsorb H2O molecules, while the bridging S atoms at the composite interface have a better ability to adsorb H, which makes H2O molecules easy to dissociate, thus improving the performance of the HER in alkaline solutions (Fig. 5a). The results showed that the three-dimensional δ-FeOOH/Ni3S2 composite catalysts exhibit excellent HER performance in alkaline electrolytes (106 mV@10 mA cm−2).83 Metal sulfides are prone to form S–Hads bonds on their surfaces during the HER, which are favorable for the adsorption of H intermediates to the catalyst. However, the S–Hads bonds on the surface of metal sulfides are usually very strong, which is not favorable for the conversion of Hads to H2. Feng et al. reported a Cu nanodot-modified Ni3S2 nanotube catalyst loaded on carbon fibers (Cu NDs/Ni3S2 NTs/CFs). The interaction of electrons between the metal Cu and Ni3S2 in Cu NDs/Ni3S2 NTs/CFs resulted in the transfer of electrons from Cu to Ni3S2, attenuating the S–Hads bonds and optimizing the adsorption and desorption of H (Fig. 5b).84 Wu et al. prepared NixCo3−xS4/Ni3S2/NF electrode materials by the cation-exchange reaction, and both experimental results and theoretical calculations demonstrated that the heterostructured materials possessed high intrinsic activity, metallicity, and abundance of reactive heterointerfaces, which synergistically improved the overall electrolytic performance of the materials in the electrolysis of water.85 Chen et al. constructed a one-dimensional heterostructured Ni3S2/NiS electrocatalyst on nickel foam (NF) via a solid-state phase transition strategy. Thanks to the strong electronic interactions at the Ni3S2/NiS heterogeneous interface, the intrinsic activity and durability of the catalyst are significantly improved (compared to a single phase). In addition, the downward shift of the d-band center of Ni3S2/NiS optimized the adsorption of H at the Ni sites, thus improving the HER reaction kinetics.86
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Fig. 5 (a) DFT+U calculation results for Ni3S2 and δ-FeOOH/Ni3S2; structure model and schematic illustration of the HER pathway of Ni3S2/FeOOH. Color scheme for chemical representation: grey for Ni, brown for Fe, red for O, yellow for S, and white for H atoms, respectively. Free energy diagram of the HER process for Ni3S2 and δ-FeOOH/Ni3S2; reproduced with permission from ref. 65, copyright 2020, Royal Society of Chemistry. (b) Schematic illustration of water adsorption, water activation, and hydrogen generation processes of Cu/Ni3S2; reproduced with permission from ref. 66, copyright 2018, American Chemical Society. (c) TEM images of the products obtained in the presence of AHM for 24 h; reproduced with permission from ref. 69, copyright 2017, American Chemical Society. (d) HER polarization curves of Ni3S2@NiV-LDH/NF, NiV-LDH/NF, Ni3S2/NF, NF and 20%Pt/C/NF in 1.0 M KOH; reproduced with permission from ref. 70, copyright 2019, Royal Society of Chemistry. |
In addition, the active edges can be increased between the heterogeneous interfaces, and the strong electron interactions are conducive to the production of higher catalytic activity. Yang et al. prepared a MoS2–Ni3S2 HNRs/NF heterogeneous nanorods self-supporting electrode using an environment friendly one-step hydrothermal method. The electrode is a hierarchical nanostructure uniformly composed of 1D Ni3S2 and 2D MoS2, which can give full play to the catalytic activity of Ni3S2 and MoS2. More importantly, the heterogeneous interface between them also provides a large number of active sites. As expected, MoS2–Ni3S2 HNRs/NF serves as both the anode and cathode for overall water splitting, and it can provide a 10 mA cm−2 current density with only 1.50 V cell voltage and has remarkable durability (>48 h) (Fig. 5c).87 Liu et al. prepared a novel Ni3S2@NiV-LDH heterostructured nanosheet array using an in situ anion-exchange reaction. It was explored and verified that the active edge state length and surface chemical state of this heterostructure of Ni3S2@NiV-LDH can be well regulated by the heterogeneously coupled interface, which greatly facilitates the water splitting kinetics. The optimized Ni3S2@NiV-LDH/NF has excellent HER properties (126 mV@10 mA cm−2 and 256 mV@100 mA cm−2), and its activity at a high current density is higher than that of the precious metal Pt/C. (Fig. 5d).88
The construction of heterogeneous catalysts effectively optimizes the kinetic process of electrolytic water splitting, mainly due to the electron transfer, interfacial bonding and lattice strain at the interface, which leads to the optimization of the electronic structure of the catalysts, and the synergistic effect between different components greatly improves the intrinsic activity of the catalysts. Before the structural design, theoretical calculation can help us understand the structural design of the catalyst more effectively, but it is very important to narrow the gap between the model and the actual structure, which can help us further understand the mechanism of improving the electrocatalytic performance more accurately and deeply.
In 2015, Feng et al. prepared controllable Ni3S2 nanosheet array materials with different exposed crystal surfaces grown on nickel foam (Ni3S2/NF) through an in situ sulfurization strategy and proposed that the HER activity of high-index faceted Ni3S2 was better than that of low-index faceted Ni3S2, and the theoretical calculations confirmed that the exposed high-index facets could reduce the coordination number of Ni and S sites and decrease the ΔGH*, which is conducive to the HER performance (Fig. 6a and b).89 Li et al. reported ultrathin and abundant CuFeS2 nanosheets (NSs) with high index exposed {04} facets. The CuFeS2 nanosheets have excellent HER reaction kinetics due to the high density of S2-active sites on the exposed high-index {0
4} facets with good free energy for the adsorption of hydrogen atoms.90 Deng et al. reported a TiO2@Ni3S2 self-supported electrode synthesized under low-temperature vulcanization conditions. The electrode is composed of atomic layer deposited (ALD) TiO2 cores and Ni3S2 nanobranches with the high-index crystal plane {210}, abundant pore structures and high active sites (Fig. 6c). As a result, TiO2@Ni3S2 exhibits excellent electrocatalytic activity in alkaline media, with an overpotential of only 112 mV for the HER at a current density of 10 mA cm−2. More importantly, when TiO2@Ni3S2 is used as the anode and cathode respectively to form an electrolytic cell, its water splitting activity is better than many reported catalysts (Fig. 6d).91 Dong et al. synthesized (003) facet-exposed Ni3S2 nanoporous films on nickel foil (Ni3S2 NTFs). The (003) facet exposure favored the formation of Ni3 triangles, which not only provided more metallic Ni–Ni bonds but also adsorbed water molecules and OH− more readily, improving the electrical conductivity of Ni3S2 NTFs while promoting water splitting.92 Huang et al. synthesized the high-index crystal plane (400) exposed NiCo2S4 electrocatalyst by a one-pot hydrothermal method using polyvinylpyrrolidone (PVP) as a surfactant. By regulating the amount of PVP added, the transition of NiCo2S4 from the (200) crystalline faceted exposed lamellar structure to a high-exposure (400) crystalline surface to a microsphere structure was observed. Thanks to the unique submicrospheric structure, NiCo2S4 has abundant active sites and fast mass/electron transfer efficiency. In addition, the (400) crystalline facet exposure can provide more S2− and effectively stabilize the HER intermediates, thus improving the catalytic activity and stability of the HER.93 Shi et al. designed a NiO nanolayer-coated NiWO4-coupled Ni3S2 nanofiber self-supporting electrode (NiWO4-Ni3S2@NiO/NF) by a two-step method. DFT calculations confirmed that the increase in electron density on the high-index crystal plane {123} and Ni3S2 at the Ni site induces a more suitable H adsorption energy and leads to a positive shift of the d-band center of Ni3S2 towards the Fermi energy level, which is responsible for the promoted activity.94
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Fig. 6 (a) Most stable terminations of the (![]() ![]() |
Therefore, the synthesis of exposed TMSs with specific crystal planes can enrich the low coordination metal atoms and S vacancies on the catalyst surface, thus improving the catalytic activity. However, the synthesis method of this kind of sulfide is still challenging, mainly because the surface energy of nano-materials is high, and it is difficult to control the exposure of crystal facets during the preparation process.
Liu et al. obtained V-doped NiS2 nanosheets by sulfurization with NiV-LDH as the precursor. Notably, experimental results and DFT calculations showed that the engineering of the V substitution defects enabled the electronic structure remodeling of NiS2 to change from semiconducting to metallic properties, improving the electrical conductivity of NiS2 (Fig. 7a and b).95 Guo et al. obtained Ni–Co bimetallic sulfide (NiCo2S4) nanosheet arrays with controlled sulfur vacancies by multiple vulcanization of Ni–Co hydroxide precursors grown on carbon cloth. Thanks to the rapid electron transfer, NiCo2S4 with the best sulfur vacancy content exhibits better HER reaction kinetics in alkaline media with a Tafel slope of 82.5 mV dec−1 (Fig. 7c and d).96 MoS2 and Fe-MOF with abundant active sites were grown in situ on nickel foam (Fe-MOF@MoS2-6 h) by a two-step solvothermal method by R. Velayutham et al. The formation of oxygen/sulfur vacancies by partial oxidation of Fe/Mo surfaces resulted in a significant enhancement of the HER activity.97 An et al. successfully constructed Ni3S2/MoS2 catalysts with sulfur vacancies and non-homogeneous phase interfaces (VS-Ni3S2/MoS2) on Ni foam by hydrothermal and hydrogen reduction methods. The abundant sulfur vacancies and heterogeneous interfaces provided a large number of active sites for the VS-Ni3S2/MoS2 catalysts, which improved the electron and ion transport and thus enhanced the catalytic activity of electrolytic water.98
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Fig. 7 (a) Schematic diagram of the overall water splitting of 10% VNS. (b) Calculated DOS of 10% VNS; reproduced with permission from ref. 77, copyright 2017, American Chemical Society. (c) EPR spectra of NiCo2S4-1/CC, NiCo2S4-2/CC, and NiCo2S4-3/CC. (d) Tafel plots of three samples; reproduced with permission from ref. 83, copyright 2020, Royal Society of Chemistry. (e) Schematic illustration for the preparation of TaSx nanosheets and (f) HRTEM of TaSx NSs; reproduced with permission from ref. 78, copyright 2022, American Chemical Society. |
In addition, the use of defect engineering to regulate the electronic structure of materials is expected to be an effective strategy to improve the electrocatalytic activity. Du et al. reported that secondary in situ sulfurization of Ni–Co hydroxide precursors yielded Co9S8/Ni3S2 nanowire-array electrocatalysts with a foamy shape. A large number of defects existed between the interfaces of the two phases, and both experimental results and theoretical calculations proved that they could optimize the electronic structure of the material, thereby reducing the chemisorption energy for H and OH.99 A multicomponent 1T-MoS2/Co3S4/Ni3S2 nano-array self-supported electrode was reported by Chen et al. The abundant interfaces and defects among the multicomponents provided abundant active sites, and the strong interactions among different components optimized the electronic structure of the catalyst, which synergistically enhanced the catalytic activity of 1T-MoS2/Co3S4/Ni3S2 for electrolytic water splitting.100 Xiao et al. pyrolyzed the bimetallic CuCo2S4 to construct the S vacancy-rich heterostructure of Cu1.96S/Co9S8. DFT theoretical calculations demonstrated that the S vacancies and heterointerfaces in Cu1.96S/Co9S8 were able to optimize the electronic structure of the catalyst and the adsorption of HER intermediates. The symmetric two-electrode cell of Cu1.96S/Co9S8 has a current density of 10 mA cm−2 at a low voltage of 1.43 V, which is far superior to most of the hydrolysis electrocatalysts reported so far, and has a long-term stability of 200 h.101 Cao et al. first used quaternary ammonium cations to intercalate TaS2 crystals to expand their lattice and then obtained TaSx nanosheets (TaSx NSs) enriched with S vacancies by electrochemical desulfurization (Fig. 7e and f). TaSx NSs exhibited remarkable HER activity (99 mV@10 mA cm−2) and fast HER kinetics (39 mV dec−1). Theoretical calculations demonstrated that the S vacancies in TaSx NSs could facilitate the electron transfer between H and TaSx, thus lowering the overpotential and promoting hydrogen generation.102
Therefore, when exploring new and efficient TMS catalysts, the following principles should be considered: (1) the intrinsic activity of the material, which determines the innate catalytic activity advantage of the material; (2) increasing the number of active sites of the material, which helps the catalyst to adsorb water molecules and intermediates to increase the catalytic activity; (3) increasing the electrical conductivity of the material, which is conducive to the transfer of electrons during the catalytic process and the reduction of the overpotential; (4) giving full consideration to the size of the catalyst reaction energy barrier and the adsorption/desorption capacity of the reaction intermediates; and (5) optimizing the substance and mass transport of the material to promote the penetration of the electrolyte and the release of gas bubbles. In addition, more simple and easy-to-scale synthesis methods should be designed and developed to reduce the cost of catalysts if TMSs are to be further commercialized. Currently, many in situ characterization methods have been applied to the electrocatalytic HER under laboratory conditions, such as electrochemically compatible in situ X-ray absorption spectroscopy and in situ Raman spectroscopy. However, there is a huge difference between the laboratory size and industrial conditions. Under strict industrial test conditions (higher temperatures, electrolyte concentrations, etc.), dynamic changes in the structural stability, catalytic activity, and ion mobility rate of the electrolyte can limit the in situ characterization techniques. Therefore, the further development of advanced characterization techniques at high current densities is helpful for the optimal design of electrocatalysts.
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