Mingyi
Xiao‡
a,
Lina
Zhang‡
b,
Shuzhe
Zheng‡
a,
Ling
Fang
a,
Tulai
Sun
a,
Yonghe
Li
a,
Mingwu
Tan
c,
Jianghao
Zhang
d,
Yihan
Zhu
a,
Jinshu
Tian
*a and
Haifeng
Xiong
*b
aCollege of Chemical Engineering, Zhejiang University of Technology, Hangzhou, 310014, China. E-mail: tianjs@zjut.edu.cn
bCollege of Chemistry and Chemical Engineering, State Key Laboratory for Physical Chemistry of Solid Surfaces, Xiamen University, Xiamen, 361005, China. E-mail: haifengxiong@xmu.edu.cn
cInstitute of Sustainability for chemicals, Energy and Environment, Agency for Science, Technology and Research (A*STAR), 1 Pesek Road, Jurong Island, 627833, Singapore
dState Key Joint Laboratory of Environment Simulation and Pollution Control, Research Center for Eco-environmental Sciences, Chinese Academy of Sciences, Beijing, 100085, China
First published on 11th March 2024
The relationship between the structure and performance of metal single-atom catalysts remains elusive because it is a challenge to tailor the local environments of single atoms (SAs) while keeping the atomic dispersion. Here, two Pt/CeO2 catalysts with different Pt coordination environments were prepared at high temperatures, via both atom trapping (Pt1/CeO2-AT) and thermal shock (Pt1/CeO2-TS), respectively. The Pt SAs in the Pt1/CeO2-TS catalyst with an unsymmetrical structure surrounded by stable surface hydroxyls exhibit excellent HCHO oxidation activity. Pt SAs are primarily found at Ce substitution sites in the Pt1/CeO2-TS catalyst, which has a Pt1O3 configuration with hydroxyls and more active surface lattice oxygen than the Pt1/CeO2-AT catalyst. Due to their different coordination and redox properties, Pt1/CeO2-TS and Pt1/CeO2-AT show different performances in HCHO oxidation (T100 of HCHO shifts from 60 to 200 °C), confirming that the catalytic performance of Pt SACs can be tailored by optimizing the local environment via high-temperature stable hydroxyls.
Much progress has been made in the preparation of metal SACs, such as the approaches of coprecipitation, atomic layer deposition (ALD),4 atom trapping5 and vapor-phase self-assembly.6 However, when compared to nano-cluster/particle catalysts, SACs are not always active in catalytic reactions because of the unfavorable coordination structure of metal single atoms. Fine-tuning the oxidation states or local environments of SACs has the potential to significantly improve their performance in catalysis.7–12 In CO oxidation, several strategies have been employed to generate metal single atoms with improved catalytic performance. For example, steam-treatment of a Pt1/CeO2 catalyst enabled the generation of hydroxyl groups adjacent to Pt single atoms, leading to a dramatic activity increase in CO oxidation due to the generation of surface active lattice oxygen.13 The use of a highly defective CeO2–Al2O3 support can tune the oxidation state of Pt1 and enhance catalytic activity in CO, CH4, and NO oxidation.12 Recently, Li et al. grafted isolated and defective CeOx nanoglue islands onto SiO2, hosting one Pt atom on average. This catalyst exhibits significantly increased activity for CO oxidation.14 Furthermore, using a simple calcination temperature-control strategy, Tan et al. fabricated CeO2 supported Pt1 with precisely controlled coordination environments, and its activity trend in CO oxidation and NH3 oxidation is reversed due to the different property in reactant activation and H2O desorption.8 In addition, O2 plasma leads to the formation of surface peroxo (O22−) structures that facilitate the formation of strongly bonded Pt2+ atoms, rendering them active and resistant to sintering in the CO oxidation reaction.15 These Pt1/CeO2 catalysts were prepared at low temperatures, involving the effect of various kinds of surface functionals such as hydroxyls.16 The presence of various hydroxyls therefore masked the identification of the structure–performance relationship when investigating the effect of local coordination environments of metal single atoms in catalysis. In addition, the distance between a single metal atom and a hydroxyl group is crucial in determining the formation of active intermediates, which in turn impacts the catalytic performance in catalysis. For example, Wu et al. recently discovered that the closeness between the OH group and a single Rh atom on a plane surface significantly influences the catalytic activity of the Rh1/CeO2 single-atom catalyst system in CO oxidation.17
In this work, we focus on the high-temperature preparation of Pt1/CeO2 single-atom catalysts to avoid the effect of different kinds of hydroxyl groups because high temperature treatment can remove the weakly adsorbed hydroxyls, only leaving the strongly bonded hydroxyls behind. We employed two high-temperature approaches, i.e., atom trapping (AT) and thermal shock (TS), to prepare Pt1/CeO2 catalysts. The Pt/CeO2 SAC prepared by atom trapping (Pt1/CeO2-AT) is achieved by ramping the temperature to 800 °C in air and keeping at that temperature for 10 h, and the Pt/CeO2 SAC prepared by thermal shock (Pt1/CeO2-TS) is achieved by thermally shocking the sample to ∼1000 °C for ∼0.5 s and repeating the process multiple times. The catalytic performances of the Pt1/CeO2 catalysts were then investigated in formaldehyde oxidation and the function of the local environment of the Pt single atoms was studied.
The Pt1/CeO2-AT single-atom catalyst was prepared via atom trapping (AT).13 A 1.0 wt% Pt/CeO2 catalyst was synthesized by the incipient wetness impregnation method. An appropriate amount of chloroplatinic acid solution was added dropwise to CeO2 while being kept grinding in a mortar and pestle. Then, the obtained mixture was dried at 80 °C for 12 h in static air and calcined in a muffle furnace at 800 °C for 6 h at a temperature increase rate of 10 °C min−1. The resulting catalyst powder was denoted as Pt1/CeO2-AT.
The Pt1/CeO2-TS single-atom catalyst was prepared via thermal-shock (TS).11 The TS synthesis features a high temperature, but very short heating duration operated in an inert atmosphere. Specifically, a thin layer of the dried Pt/CeO2 precursor powder was uniformly spread out into a graphite plate and rapidly heated to a high temperature and then quenched through a carbon heater using Joule heating equipment (Hefei in situ Technology Co., Ltd. China). The temperature was monitored to be around 1000 °C for ∼0.5 s. The pulse power was about 300 Å × 40 V. This thermal shock process was repeated 6 times, and before each heating, the Pt/CeO2 precursor powder was mixed to ensure uniform heating and single atom formation. The resulting catalyst was denoted as Pt1/CeO2-TS.
Diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) using CO as a probe molecule (CO-DRIFTS) was used to figure out the local environment of the two Pt1/CeO2 SACs. Fig. 1C and D reveal that the two catalysts present isolated Pt species, as confirmed by the CO bands at 2086 and 2089 cm−1, which is consistent with the XPS and HAADF-STEM results. The spectra do not show the lower-wavenumber features (<2000 cm−1) assigned to the bridge or three-fold adsorbed CO on Pt clusters or nanoparticles,21,22 further indicating the atomic dispersion of the Pt species on the two Pt1/CeO2 catalysts. The different peaks between 2000 and 2090 cm−1 of the two catalysts indicate the different local environments (e.g., location or coordination structure) of Pt single atoms. Pt1/CeO2-TS shows a more intense CO–Pt2+ (∼2089 cm−1) peak and a broader CO–Ptδ+ (∼2052 cm−1) peak, suggesting the wide distribution of local environments of Pt2+ with an unsaturated coordination configuration,8,22 which is also evidenced by density functional theory (DFT) simulation below. The simulations in Fig. S4† showed that as the Pt–O coordination number decreased on the Pt1/CeO2 (111) model, the vibrational frequency decreased from 2123.7 to 2028.2 cm−1. This corroborates that the Pt atoms on Pt1/CeO2-TS are likely coordinated with less adjacent heteroatoms. Along with the peak at ∼2086 cm−1 assigned to CO on Pt2+ species with a square-planar Pt1O4 configuration, there is no obvious peak at 2052 cm−1 for Pt1/CeO2-AT, implying that Pt1/CeO2-AT contains very few less-coordinated Pt single atoms, which agrees well with the previous result.11,22
The local coordination environment and the oxidation state of Pt single atoms were further investigated by X-ray absorption spectroscopy (XAS) at the Pt L3-edge.23,24Fig. 2A shows the XANES spectra of the reference Pt foil and Pt1/CeO2 catalysts. The spectral analysis of Pt1/CeO2-TS closely resembles that of Pt1/CeO2-AT, which has been previously confirmed to consist of isolated platinum species carrying a +2 state.11,15,22 Because of the absence of Pt–Pt scattering in the EXAFS spectrum (Fig. 2C), the Pt species on Pt1/CeO2-TS is therefore the isolated Pt2+ cation, which is also confirmed by XPS (Fig. S2†). It is noted that Pt1/CeO2-TS shows a slightly lower white line intensity as compared to Pt1/CeO2-AT (Fig. 2B), indicating that the ionic Pt2+ on the former is a less saturated coordination.13 Furthermore, in the XANES absorption edge of Pt1/CeO2-TS, a rising-edge feature was observed, demonstrated by a bump in the first-order derivative curve (Fig. 2B). Such a rising edge is due to the decreased local coordination symmetry of the Pt.25 This confirms that the TS technique produces the Pt1/CeO2-TS catalyst having isolated Pt2+ species with an unsaturated coordination configuration, which were analyzed by fitting the EXAFS spectra (Fig. S5 and Table S2†). The Pt1/CeO2-AT catalyst presents a square-planar Pt1O4 configuration with four equivalent Pt–O bonds, as revealed in previous work.26,27 However, Pt1/CeO2-TS has a relatively low Pt–O coordination number (CN) of approximately 3.6 (Table S2†), indicating a defective Pt1Ox (x < 4) configuration. It is known that the square-planar PtO4 has high thermal stability, whereas the low-coordinated Pt1Ox in the air-exposed state is less stable. The improved stability of Pt1Ox is therefore proposed to be related to the hydroxyl existing on the surface at high temperature.13,16 To verify the existence of the high-temperature stable hydroxyl, we performed the deconvolution of the O 1s XPS spectra for both samples, which included three peaks (Fig. S6†). The peaks at ∼528.9, 530.8 and 531.6 eV are assigned to the lattice oxygen (OL), defect-related oxygen (OD) and surface hydroxyl oxygen (OOH), respectively. Therefore, we deduced that compared to the Pt1/CeO2-AT sample with a square-planar Pt1O4 coordination, a non-equilibrium Pt1Ox configuration stabilized by the surface hydroxyl on the CeO2 (111) facet was formed on the Pt1/CeO2-TS catalyst during the TS treatment, which is confirmed by the FTIR result (Fig. S7†). The data shown in Fig. S7† clearly indicate that the Pt1/CeO2-TS catalyst exhibits unique vibrational peaks around 3500 cm−1, which we can associate with surface hydroxyl groups. This finding further supports and confirms our initial theory.
The oxygen-containing surface species on the catalysts were further characterized by CO temperature-programmed reduction (CO-TPR) (Fig. 3A). As for Pt1/CeO2-AT, the surface lattice oxygen in the vicinity of Pt (Pt–O–Ce bond) can react with CO at ∼90 °C, while on the Pt1/CeO2-TS catalyst, it can not only react with CO at a lower temperature (∼50 °C) but also produce more CO2, suggesting that surface oxygen species are more active and abundant on the latter. Meanwhile, more surface hydroxyl groups were generated on the Pt1/CeO2-TS catalyst, which can react with CO at ∼175 °C. The effect of surface hydroxyls was rarely considered in previous studies on Pt1/CeO2-AT,23,28,29 primarily because those formed by AT are far away from the active sites and have little influence on the local environment of the active single atoms.13,16 Surface hydroxyls were found to be more abundant in Pt1/CeO2-TS, correlating with the XPS results. Simultaneously, these surface hydroxyls had a lower reaction temperature than those formed from AT and a similar reaction temperature to hydroxyls formed by high-temperature steam treatment,13,16,30 implying that the hydroxyl groups on Pt1/CeO2-TS could affect the local environment of Pt single atoms. This lends credence to the hypothesis that surface hydroxyls produced from TS can stabilize single atoms. We also found the presence of more oxygen defects at Pt1/CeO2-TS (Fig. S8†), which agrees well with the results of EXAFS and CO-DRIFTS. Raman spectroscopy (Fig. S9†) revealed the formation of the Pt–O–Ce bond, as evidenced by the feature of the peak at 550 cm−1 (the one at 657 cm−1 corresponding to Pt–O). The significant decrease in the peak strength of the Pt1/CeO2-TS catalyst is due to the looser bonds of Ce–O–Ce and Pt–O–Ce as compared to the Pt1/CeO2-AT sample, which also confirms that the surface oxygen is more active via TS treatment.31,32 Models of Pt1/CeO2-TS and Pt1/CeO2-AT were built based on the characterization results and are shown in Fig. 3B. The model for the Pt1/CeO2-AT catalyst is a symmetric square-planar Pt1O4 coordination, whereas the structure model of Pt1O3 on CeO2 (111) stabilized with surface hydroxyls is built for the Pt1/CeO2-TS catalyst.11 For the PtO3 model, the formation energy of the oxygen vacancy is lower than that of the square-planar Pt1O4 ensemble (1.09 vs. 1.61 eV). Since the formation energy of the O-vacancy of the low-coordination PtO2 is greater than that of the square-planar Pt1O4 coordination (2.21 vs. 1.61 eV), which contradicts the CO-TPR and EXAFS results, the local environment of the Pt single atoms in the Pt1/CeO2-TS catalyst is therefore determined as the non-equilibrium PtO3 configuration surrounded with the surface hydroxyls existing at high temperature.
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Fig. 5 In situ HCHO-DRIFTS of the Pt1/CeO2-TS catalyst carried out in a flow of HCHO/N2 (solid line) or HCHO/O2/N2 (dotted line) at 30 °C. |
In addition, the effect of relative humidity (RH) on HCHO catalytic oxidation was investigated. As seen in Fig. 4B, under 20% relative humidity, the reactivity of Pt1/CeO2-TS is higher than that under dry conditions (∼80% vs. ∼65%). The previous studies have reported that the presence of H2O significantly improves the transformation of dioxymethylene (DOM, H2COO) into formate species (HCOO) or promotes the adsorption of formaldehyde and the formation of HCOO species. Therefore, the presence of an appropriate amount of water vapor can enhance the oxidation of HCHO, indicating the good tolerance of the Pt1/CeO2-TS catalyst against moisture. Therefore, the Pt1/CeO2-TS catalyst exhibits superior activity and excellent durability in the mitigation of HCHO.
DFT simulation is used to further validate the reaction mechanism and the activation of reactants over the Pt1/CeO2-TS catalyst in HCHO oxidation. Based on the characterization, the Pt1/CeO2-TS model has a Pt single atom bonding with three oxygen atoms on CeO2 (111), as well as two neighboring active hydroxyls located adjacently to the Pt atom (PtO3–Ce(OH)2), as shown in Fig. S14.† The energy barrier of each step on the optimized Pt1/CeO2-TS model in the reaction was calculated and is shown in Fig. 6. HCHO oxidation starts with the adsorption of HCHO at the Pt1 site over the PtO3–Ce(OH)2 ensemble. The adsorbed HCHO reacts with the adjacent active oxygen species from the Pt–O bond to form (DMO*), and meanwhile the bridging OH group interacts with O from HCHO, which stabilizes the
species. This is consistent with the results on the formation of DMO and the consumption of hydroxyls in the in situ DRIFTS experiment. The DFT calculation shows that this step is exothermic (−0.38 eV) with no activation barrier. Then, the formed
starts the first C–H bond breaking reaction, which involves the interaction of C–H with the activated Pt–Olat bond to form
and OH species. Despite being exothermic (−0.36 eV), this step has a high energy barrier of 0.88 eV. This suggests that
species are more difficult to form as compared to
species, which explains the reason that the peak intensity of DMO is significantly higher than that of HCOO in the in situ DRIFTS experiment (Fig. 5). The activation of an oxygen molecule (
) at the surface vacancy is highly exothermic (−1.93 eV), and the
species reacts with
to break the second C–H bond. This is a highly exothermic step (−2.41 eV) with a low energy barrier, indicating that oxygen activation is not the rate-limiting step in the reaction. This finding is consistent with the results of the in situ DRIFTS experiment. Finally, the interaction of COO*–H and hydroxyl species results in the formation of COO*, H2O*, and Pt–O bonds on the CeO2 surface, completing the reaction cycle. As a comparison, we also examined the PtO3 structure with no hydroxyls (Fig. 6, red line and S15†). The study discovered that the first step of the C–H bond activity requires a very high activation energy (∼2.5 eV), which is similar to the catalyst obtained through the AT method.16 As confirmed by the in situ experiment and DFT calculation, the high-temperature stable surface hydroxyl existing from the TS synthesis primarily facilitated the adsorption activation of DMO and HCOO* and did not participate in the C–H bond breaking. The activation of C–H bonds during the HCHO oxidation reaction is influenced by the activity of surface oxygen species. The initial C–H bond activation is facilitated by the surface lattice oxygen present in the Pt–O–Ce bond, whereas the subsequent C–H bond activation is facilitated by the adsorbed oxygen species produced by molecular oxygen dissociation.
For the Pt1/CeO2-TS catalyst, Pt single atoms substituting the Ce site of CeO2 (111) have a Pt1O3 configuration coordinated with hydroxyls (Pt–O CN of 3.6), showing more active surface lattice oxygen than the Pt1/CeO2-AT catalyst (symmetric square-planar Pt1O4 coordination). The high-temperature stable hydroxyl existing on Pt1/CeO2-TS promotes the adsorption of formaldehyde, DMO and HCOO, but does not participate in the C–H bond activation. This confirms that the catalytic performance of Pt SACs can be tailored by tuning the local environment of Pt single atoms with the help of high-temperature stable hydroxyls. This work provides insight into preparing efficient single-atom catalysts for environmental catalysis.
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4cy00104d |
‡ These authors contributed equally to this work. |
This journal is © The Royal Society of Chemistry 2024 |