Shubo
Wang
*a,
Javier
Fernández-Catalá
ab,
Qifeng
Shu
c,
Marko
Huttula
a,
Wei
Cao
a and
Harishchandra
Singh
*a
aNano and Molecular Systems Research Unit, University of Oulu, Oulu, FIN-90014, Finland. E-mail: shubo.wang@oulu.fi; harishchandra.singh@oulu.fi
bMaterials Institute and Inorganic Chemistry Department, University of Alicante, Ap. 99, E-03080 Alicante, Spain
cProcess Metallurgy Research Unit, University of Oulu, FI-90014 Oulu, Finland
First published on 1st November 2024
The versatility of metal tellurate chemistry enables the creation of unique structures with tailored properties, opening avenues for advancements in a wide range of applications. However, precise nanoengineering of Ni3TeO6, a ceramic Ni tellurate with a broad variety of properties, like electrical, magnetic, photocatalytic and multiferroic properties, demands a deep understanding of the synthesis process, which is strongly influenced by experimental parameters. This study delves into the formation mechanism of Ni3TeO6 nanoparticles during calcination of hydrothermally produced precursors, using in situ synchrotron X-ray diffraction, complemented by post-mortem TEM and XPS, and thermal analysis. The results reveal a reaction sequence involving dehydration and dehydroxylation of stoichiometric Ni/Te oxyhydroxide coordinated by Te. This oxyhydroxide can be schematically represented by a formula of (3Ni/Te)(OOH)4·H2O. Subsequently, preferential nucleation of Ni3TeO6 occurs. Further calcination after full crystallization of Ni3TeO6 leads to the formation of a different Ni tellurate (NiTeO4) phase as an impurity. These findings clarify the reactions occurring during calcination of Ni/Te mixed precursors, which have frequently been inferred from empirical and post-mortem reports but not confirmed via comprehensive and in situ guided explorations.
Our previous studies demonstrated the possibility to tailor the morphology and functionality (antiferromagnetic, photoconductivity, and photocatalytic properties) of NTO using an efficient, cost-effective and versatile hydrothermal synthesis followed by calcination.20–22 This approach yielded NTO in the form of 2D nanosheets and nanoparticles (NP) by controlling the type and concentration of additives like CO(NH2)2 and NaOH during hydrothermal reactions. The overall reaction mechanism can be briefly described as follows:
However, the details of intermediate formations remain unclear. For example, it is still unknown whether Ni3TeO6 nuclei form directly during hydrothermal synthesis or during the calcination stage, and what intermediates form between the reactant and the final product. Understanding these intermediate steps is critical for optimizing the synthesis process and achieving NTO products with enhanced functionalities.
To address this knowledge gap, we employed in situ synchrotron X-ray diffraction (SXRD) during calcination to track the phase transitions starting from the hydrothermally prepared NTO precursor. Additionally, post-mortem characterization techniques, such as transmission electron microscopy (TEM) and X-ray photoelectron spectroscopy (XPS), and thermal analysis were also used to corroborate the findings from SXRD. These combined data provide valuable insights into the synthesis and tailoring of nanostructured Ni3TeO6, potentially applicable to other Ni tellurates as well.
To complement the in situ SXRD analysis, the NTO-hydro precursor was additionally calcined in a muffle furnace at 450 °C for 5 min using the same heating rate as that used in the in situ experiment. The resulting powder was designated as NTO-450. Thermal analysis, using a STA449 F3 thermal analyzer (Netzsch-Gerätebau Gmbh) with Ar purge gas, was employed to determine the transition temperatures during calcination. The heating profiles were the same as that used in the SXRD measurements. TEM images for the NTO samples were acquired using a JEOL JEM-2200FS FETEM/STEM. XPS analyses were performed using a Thermo Fisher Scientific ESCALAB 250Xi XPS system with Avantage software for data acquisition and analysis. UV-vis spectra were collected using a Shimadzu UV-2600 spectrophotometer.
During the ramping up stage, the broad peaks become less detectable. Concurrently, new peaks emerge at around 3.98° and 6.83°. By referring the indexing results in Fig. 2c, the peak at around 3.98° can be assigned to the (110) reflection of Ni3TeO6 with the R3 space group. This suggests the preferential nucleation of Ni3TeO6 crystals21 from the hydrothermal precursor. The latter peak at 6.83° is more asymmetric and splits into two sharp peaks at higher temperatures, corresponding to the (12) and (300) reflections of Ni3TeO6. Other diffraction peaks of Ni3TeO6 appear with increasing temperature and time.
After 60 min of isothermal calcination at 600 °C, well-crystalline Ni3TeO6 (a = b = 5.124 Å, c = 13.844 Å, c/a = 2.702, α = β = 90°, γ = 120°) is successfully obtained. The (110) reflection at 3.98° remains the strongest peak, contrasting with the database reference (PDF 04-009-2820, Fig. 2c) where the strongest peak is the (104) reflection at 3.72°. This comparative result indicates that the synthesized Ni3TeO6 shows (110) as the preferred orientation in this study. Meantime, a weak peak (marked by *) becomes detectable, indicating the presence of an impurity phase. The intensity of this peak increases with longer calcination duration up to 120 min. No significant changes are observed during the cooling stage. The impurity phase, exhibiting peaks at 2.01, 2.91 and 3.12° (corresponding to d values of 0.509, 0.344 and 0.327 nm), has been identified as a different nickel tellurate NiTeO4 with a monoclinic P121/c1 space group (a = 6.114 Å, b = 4.667 Å, c = 5.575 Å, α = γ = 90°, and β = 123.44°) as shown in Fig. 2c, with better visibility in Fig. S1a (ESI†). Quantitative analysis using the Rietveld refinement (Fig. S1b, ESI†) shows that the NiTeO4 phase content increases with increasing calcination durations and finally reaches ∼10.4 wt% (Table S1, ESI†). It again confirms a good fit to R3 Ni3TeO6 with lattice constants of a = b = 5.099 Å and c = 13.754 Å (c/a = 2.697) and P121/c1 NiTeO4 with lattice constants of a = 6.088 Å, b = 4.638 Å and c = 5.545 Å at room temperature, corresponding to thermal expansion coefficients of 5.29 × 10−5 °C−1 along the a and b axes and 1.51 × 10−4 °C−1 along the c axis for Ni3TeO6 and 4.82 × 10−5, 5.01 × 10−5, and 5.24 × 10−5 °C−1 along the a, b, and c axes for NiTeO4 during the cooling stage, respectively (Table S1, ESI†).
The TEM image reveals the characteristic morphology of NTO-hydro, i.e. flake-like shapes composed of numerous agglomerated nanoparticles and nanosheets (Fig. 3a). This NTO-hydro exhibits a characteristic greenish color and weak visible light absorption (Fig. 4), which is consistent typically with Ni (oxy)hydroxides.26 The corresponding selected area electron diffraction (SAED) in Fig. 3b displays relatively diffuse rings centered at d-spacings of 0.458, 0.257 and 0.149 nm, along with a few discrete diffraction spots scattered along the rings. These features are in good agreement with (001), (110) and (020) interplanar spacings of Ni2O2(OH)4 (Fig. 2b). No Te containing phase can be definitively resolved by TEM. This might be attributed to (i) the poor crystallinity of the sample and (ii) the use of a relatively low beam density to minimize beam damage to hydroxides.27 However, the uniform distribution of Ni, Te and O elements observed in the STEM elemental mapping (Fig. S2, ESI†) indicates the presence of Te within the sample. Based on this evidence and previous report on Te incorporation with edge metal atoms in transition metal hydroxides,28 it is reasonable to conclude that Te might incorporate into Ni2O2(OH)4, forming Te–OH and/or Te–O bonds.
Fig. 4 (a) UV-vis absorbance spectra and (b) digital images of NTO-hydro, NTO-450 and NTO-600. The inset of (a) depicts the Tauc plot for NTO-600. |
In contrast to NTO-hydro, the morphology of NTO-450 (obtained after calcination at 450 °C with 5 min holding) barely changes (Fig. 3c). However, its color is seen to change significantly to dark olive or grey, exhibiting the strongest visible light absorption (Fig. 4). The SAED pattern (inset of Fig. 3c) reveals diffraction rings at d-spacings of 0.255, 0.217 and 0.147 nm, corresponding to the (110), (021) and (300) of Ni3TeO6. This represents the disappearance of Te incorporated Ni2O2(OH)4 and formation of Ni3TeO6. The HRTEM image in Fig. 3d reveals a much longer-range order compared to NTO-hydro, indicating the improved crystallinity of the material. It further suggests that the crystalline Ni3TeO6 nanoparticles are likely only a few nanometers in size. The color of this NTO-450 thus can be ascribed to the formation of this ultrafine nanocrystalline oxide structure.29,30
After calcination, NTO-600 exhibits heterogeneous nanoparticle morphology, as shown in Fig. 3e. It results in discrete diffraction spots in the corresponding SAED pattern. The HRTEM image (Fig. 3f) confirms the high crystallinity and presence of the Ni3TeO6 crystalline phase. The strong visible light absorption of NTO-600, starting at around 520 nm (Fig. 4a), is attributed to its band gap (Eg ≈ 2.43 eV) characteristic of Ni3TeO6. This relatively small Eg is induced by the excitation of photoelectrons from O 2p to Ni 3d orbitals, consistent with previous reports.9,22 The second band at 1.67 eV, corresponding to the broad absorption beyond 520 nm, aligns with electron transition from the occupied Ni 3d to empty Ni 3d orbitals.31
SXRD collects the bulk information as the high energy X-rays penetrate the entire sample volume. In contrast, XPS is surface-sensitive. The sampling depth of XPS is limited to approximately 3λ (λ is the inelastic mean free path for photoelectrons),32 estimated to be within 2.8–3.5 nm of the outmost surfaces for the studied materials with the applied Al Kα X-ray source. Considering the sample morphologies in Fig. 3, the XPS signal likely contains the relatively bulk information from NTO-hydro and NTO-450, while the signal from NTO-600 reflects the surface characteristics of the crystalline nanoparticles. Therefore, directly comparing the compositional information obtained from peak deconvolution of XPS spectra would be misleading. Consequently, only the fitted peak characteristics are listed in Table S2 (ESI†).
The XPS survey spectra of all three samples show all the expected peaks without any additional or impurity elements (Fig. S3, ESI†). High-resolution spectra in Fig. 5 reveal that the asymmetric peaks for Te and O narrow down significantly after calcination, while peaks for Ni exhibit no significant changes. This observation prompts us to focus on the Te 3d (Fig. 5b) and O 1s (Fig. 5c) spectra first. To achieve optimum fitting while avoiding overfitting, a minimum number of components were also employed for these spectra. Notably, the Te 3d and O 1s of NTO-hydro required one additional doublet/singlet peak, compared to the calcinated NTO-450 and NTO-600 samples.
The Te 3d core level spectra exhibit two 3d5/2 and 3d3/2 spin orbit doublets with a characteristic peak area ratio of 3:2, despite their broadness. For NTO-hydro, the broadest Te 3d level is optimally fitted with three components at 577.1, 578.8 and 581.7 eV for the 3d5/2 level, labelled as Te1, Te2 and Te3, respectively. In contrast, NTO-450 and NTO-600 require only two components, Te1 and Te2, at 576.6 eV and 578.6 eV (NTO-450) and 576.1 eV and 577.3 eV (NTO-600) for the 3d5/2 level, respectively. These binding energies can be compared to reference compounds, i.e. TeO2 (Te4+) at 576.1 eV, Te(OH)6 (Te6+) at 576.6 eV, and TeO3 (Te6+) at 577.3 eV.33 The difference in binding energy, nearly 1.0 eV, between the fitted Te components in NTO-hydro and NTO-600 (Table S2, ESI†) suggests that components with the same name likely represent different Te species in these samples. For the crystalline NTO-600, Te1 and Te2 suggest the presence of a dominant Te6+ and a minor Te4+ species, consistent with our previous study.22 In NTO-hydro and NTO-450, Te1 corresponds to a Te6+ species, while Te2 and Te3 suggest a more complex bonding environment for Te involving oxygen and hydroxyl groups. Qualitatively, the broader peaks and higher binding energies in NTO-hydro and NTO-450 indicate a higher oxidation state of Te (≥6+) with few electrons per atom. Calcination promotes electron enrichment around Te, leading to a lower oxidation state (between 6+ and 4 +) and a shift to lower binding energies.
The changes of the O 1s spectra align with those of the Te 3d spectra (Fig. 5c). The O 1s in NTO-hydro must be fitted with three, O1, O2 and O3, components centered at 531.0, 532.7, and 535.7 eV, respectively. The first two components correspond to oxide lattice oxygen, hydroxyl groups and/or oxygen vacancies,34 which remain after calcination. The third component can be attributed to a mixture of adsorbed molecular water and free or vapor phase water,35 both of which disappear along with the aforementioned Te3 component during calcination. Upon calcination, the O1 and O2 peaks become narrower and shift towards lower binding energies. Notably, the binding energy difference for O1 (representing oxide lattice oxygen) between NTO-hydro and NTO-600 is only 0.2 eV (Table S2, ESI†), indicating a relatively consistent chemical environment due to the presence of short-range or long-range ordered oxides. A more significant change is seen in O2, which represents the hydroxyl groups and/or oxygen vacancies. This suggests that the enhanced crystallinity and atomic order in the material are associated with the dehydroxylation reaction.
The Ni 2p spectra demonstrate complex line shapes with satellite features at higher binding energy just beside the main peaks (Fig. 5a). Poorer fitting can be found at the binding energy region corresponding to the Ni 2p1/2 level compared to Ni 2p3/2, due to the overlap with Te 3p1/2.36 However, the line shapes of this core level are relatively consistent across the three samples. Smaller binding energy variations among the four fitted components are seen compared to Te 3d and O 1s levels, although intensity variations exist (Fig. 5 and Table S2, ESI†). These four nickel components (Ni1–4) can be assigned to Ni2+ species in Ni–O (Ni1) and Ni–OH (Ni2) bonding configurations and their respective satellites (Ni3 and 4),37–40 based on their binding energies, peaks, FWHM and the O 1s deconvolution. This agrees well with Ni in a 2+ oxidation state. However, the shift towards lower binding energy upon calcination suggests an interaction between Ni and Te, particularly with the Te3 and O3 components identified earlier. This interaction is likely responsible for the presence of Ni with a higher oxidation state (4+) within Ni2O2(OH)4 in NTO-hydro.
To understand the reactions occurring during the calcination step, we have also measured the heat flow and mass changes, as plotted in Fig. 6. The results are consistent with the SXRD data (Fig. 2), particularly the characteristic peak of the oxyhydroxide phase located around 2.2° (Fig. 2b), and its peak characteristics are summarized in Table S3 (ESI†). This reveals that calcination of NTO-hydro to NTO-600 is a complex, multistage process. The first stage (A) involves a weight loss of 4.0 wt% below 250 °C, likely attributed to the evaporation of absorbed and intercalated water (the O3 component in XPS spectra) coordinated mainly with Te (the Te3 component) in NTO-hydro. This dehydration process results in the broad, shallow endothermic grooves in the heat flow curve. Correspondingly, the oxyhydroxide diffraction exhibits a slight left shift in the peak center due to lattice expansion. There are only minor changes in the integrated peak area, but the peak intensity decreases while the peak width increases (Table S3, ESI†). Stage B follows, characterized by an endothermic process that causes a slight dip in the heat flow at 280–360 °C, coinciding with a weight loss of 7.7 wt%. The peak located initially at around 2.18° becomes significantly weaker and narrower, with a pronounced left-shift peak center. In the temperature range of 360 °C to 600 °C (stage C), the weight loss curve becomes smoother (1.7 wt%), while the heat flow curve displays a continuous exothermic characteristic. Meantime, the characteristic oxyhydroxide peak becomes progressively weaker and narrower, while its peak centre shifts left first and then right (Table S3, ESI†). These changes indicate the nucleation and growth of Ni3TeO6 (Fig. 1), which results in a sharp defined peak at 2.204°, corresponding to the (003) reflection of Ni3TeO6 after 60 min isothermal calcination at 600 °C (Fig. 2a). Further isothermal calcination up to 2 h leads to a further 1.4 wt% mass loss, which could possibly suggest the decomposition of Ni3TeO6.8,13
Ni2O2(OH)4 → Ni2O4 + 2H2O, | (1) |
Te(OH)6 → H2TeO4 + 2H2O → TeO3 + 3H2O | (2) |
Assuming a stoichiometric conversion of Te incorporated Ni oxyhydroxides to 3NiO/TeO3 for the subsequent formation Ni3TeO6, eqn (1) can be modified as follows:
3(Ni2O2(OH)4) + 2 incorporated Te → 2(3NiO/TeO3) + 6H2O. | (3) |
Based on these observations, we propose the following reaction sequence for NTO-hydro during calcination:
(3Ni/Te)(OOH)4·H2O (orthorhombic) → (3Ni/Te)(OOH)4 + H2O | (4) |
(3Ni/Te)(OOH)4 (orthorhombic) → (3Ni/Te)O6+ 2H2O | (5) |
In the temperature range of 360 °C to 600 °C (stage C), preferred nucleation of Ni3TeO6 occurs:
(3Ni/Te)O6 (orthorhombic)→ Ni3TeO6 | (6) |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4cp03765k |
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