Open Access Article
Y.
Ahmed
a,
A.
Paul
b,
P.
Hribar Boštjančič
c,
A.
Mertelj
c,
D.
Lisjak
d and
D.
Zabek
*a
aSchool of Engineering, Cardiff University, CF24 3AA, Cardiff, UK. E-mail: Zabekd@cardiff.ac.uk
bSchool of Chemistry, Cardiff University, CF10 3AT, Cardiff, UK
cDepartment of Complex Matter, Jozef Stefan Institute, SI-1000 Ljubljana, Slovenia
dDepartment of Material Synthesis, Jozef Stefan Institute, SI-1000 Ljubljana, Slovenia
First published on 6th November 2023
Recently discovered barium hexaferrite (BaFe12O19)-based nanoplatelets form a ferromagnetic–ferrofluid which exhibits interesting magnetic properties. Manufacturing the barium hexaferrite nano-platelets via hydrothermal synthesis remains of fundamental interest and allows for optimisation of structural, magnetic, and morphological properties, which impact on ferrofluid properties. This report describes a surfactant assisted manufacturing method for an ethylene glycol based ferrofluid using hexadecyltrimethylammonium bromide (CTAB) with barium hexaferrite nano-platelets. A hexagonal nano-platelet morphology with a typical diameter up to 200 nm and thickness of a few nanometres was observed by transmission electron microscopy (TEM) with stable concentrations between 10–200 mg ml−1, while saturation magnetisation of dry particles was measured at 32.8 A m2 kg−1 using a vibrating sample magnetometer (VSM). The manufactured barium hexaferrite–ethylene glycol ferrofluid exhibits improved thermal properties compared to previously used butanol based ferrofluids, opening the way into new applications in the field of colloidal suspensions.
Several synthesis methods to manufacture BHF nanoparticles exist, including coprecipitation10 and hydrothermal synthesis.15 Hydrothermal synthesis is advantageous over coprecipitation methods due to direct synthesis of the nanoparticles without the need for additional high-temperature reaction in solid-state, allowing for easy dispersion. Several advancements on the hydrothermal synthesis of BHF have helped to understand the synthesis mechanism and key parameters which optimise their growth. Low temperature hydrothermal synthesis below 150 °C produces superparamagnetic BHF nanoparticles16 which have a considerable advantage of easy dispersion in a variety of liquids, however, their poor room temperature magnetizations below 10 A m2 kg−1 (at 5 T) prompts the need for larger particles exhibiting higher levels of magnetisation. Temperatures of up to 240 °C are required for the synthesis of magnetically applicable particles for which secondary recrystallisation, or the Ostwald ripening effect, is prevented through doping.14 For the high temperature hydrothermal synthesis of BHF nanoparticles, the partial substitution of Fe3+ ions with Sc3+ allows for a much greater control on the size distribution of nanoparticles. The partial substitution of Sc3+ into the BHF structure also increases magnetic saturation which is an opposite effect to that in the bulk.17 Another synthesis method to control particle shape and size is to use surfactants. Oleic acid adsorbed onto the nanoparticle surface acts as surfactant and can be used to block the secondary recrystallisation of BHF nanoparticles at high temperature synthesis, however, the growth of the nanoparticles was completely blocked producing superparamagnetic nanoparticles.18 Subsequently, adsorption of organic molecules to the surface of BHF nanoparticles has been explored to aid colloidal stability of the nanoparticles that display permanent magnetic moments resulting in the long-range magnetic dipole–dipole interactions between each particle.19 Repulsive forces in the form of electrostatic, steric, or a combination of both, must be introduced to counteract these attractive interactions and consequently achieve colloidal stability in aqueous media.20 In previous studies the surface of BHF nanoparticles has been modified by various methods such as electrostatic adsorption of charged surfactants, ligands, or polymer brushes,21 coating of a continuous polymer film,22 direct grafting of surfactants or polymers, and attachment of biological molecules.23 Other methods of attaching stabilizing polymer, such as e.g. dextran, to BHF surfaces have also been explored for dispersion in complex biological media and paved the way towards some biomedical applications.19 A highly stable dispersion of BHF nanoparticles is possible in 1-butanol via electrosteric stabilization through dodecylbenzenesulfonic acid (DBSA) surface attachment.24 Electrostatic repulsion is due to the dissociation of the sulfonic group in water while steric repulsion is a direct result of the long carbon chain of the DBSA surfactant.
In this report we describe a surfactant assisted manufacturing method for an ethylene glycol based ferrofluid using hexadecyltrimethylammonium bromide (CTAB) with BHF nano-platelets followed by a complete magnetic, microscopic, and electrostatic characterisation. The proposed ethylene glycol based ferromagnetic–ferrofluid exhibits great stability and low volatility with excellent thermal properties, and therefore opens the way for commercial applications.
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4.5
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0.5. An excess of sodium hydroxide was gradually added after which precipitation occurs and the solution was allowed to cool to room temperature. After precipitation, a solution of DBSA (in 25 ml of acetone), or CTAB (in 25 ml of water), was gradually added to the reaction mixture. To produce DBSA-coated BHF nanoparticles, this mixture is allowed to stir for an additional 30 minutes whereas for CTAB-coated BHF nanoparticles, the mixture was stirred overnight. The autoclave was heated to 190 °C at a heating rate of 3 °C min−1 after which it was allowed to cool to 20 °C at 3 °C min−1. We facilitated identical growth conditions for both surfactants while maintaining a low synthesis temperature to prevent surfactant degradation. Subsequently, we were able to confirm that a synthesis temperature of above 150 °C is required to produce magnetically applicable BHF nanoparticles.25 The resultant nanoparticles were centrifuged at 201 rcf for 5 min and washed with water. The nanoparticles were dispersed in 60 ml of water and the pH was adjusted to 1.5 for DBSA coated BHF nanoparticles and 4.6 for CTAB coated BHF nanoparticles using nitric acid. The mixture was heated to 100 °C for 2 h on stirring. The nanoparticles were centrifuged, the DBSA coated nanoparticles were washed with water and acetone while the CTAB coated nanoparticles are only washed with water. The DBSA coated nanoparticles were dried at 60 °C and subsequently dispersed in 1-butanol to create a ferrofluid which is herein referred to as DBSA/BHF. CTAB coated nanoparticles were dispersed in ethylene glycol without prior drying to create a ferrofluid referred to as CTAB/BHF in this report. Ultrasonication (Fisherbrand) at 35 W for 2 hours was used to disperse the surfactant coated nanoparticles and make up a concentration of 100 mg ml−1 DBSA/BHF and CTAB/BHF ferrofluid.
Fig. 2 shows the particle size distribution of the BHF nanoparticles DBSA/BHF and CTAB/BHF. The size distribution of DBSA coated nanoparticles shows particle diameters of up to 100 nm compared to CTAB coated nanoparticles with diameters of up to 180 nm. Samples with a broader size range were found to sediment in solvent much faster than samples with a narrow size distribution despite the electrostatic repulsion provided by the surfactant. Subsequently, it has also been observed that nanoparticles with diameters of a few hundred nanometers aggregate before sedimenting.20 The DBSA-coated nanoplatelets dispersed in 1-butanol also had a thickness of few nanometres but smaller diameters than the CTAB-coated nanoplatelets. The resulting mean diameter was 32 nm with a standard deviation of 26 nm for DBSA/BHF while CTAB/BHF had a mean diameter of 26 nm with a standard deviation of 52 nm.
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| Fig. 2 Diameter distribution of the nanoplatelets produced at 190 °C: CTAB/BHF dispersed in ethylene glycol and DBSA/BHF dispersed in 1-butanol. | ||
The synthesised DBSA and CTAB-coated BHF nanoparticles were magnetically analysed using vibrating-sample magnetometer – VSM (LakeShore 7400). The VSM samples were prepared into 3 mm wide tablets with an applied mechanical force of approximately 1000 N mm−2 for 5 seconds. Fig. 3 shows a distinct magnetic hysteresis loop at excitation fields between −1000 kA m−1 and +1000 kA m−1 for the DBSA/BHF and CTAB/BHF dry particles which is typical of a hard ferrimagnetic material. The pressed tablets exhibit specific magnetic remanence Mr = 10.4 A m2 kg−1, coercivity Hc = 72 [kA m−1] and magnetic saturation Ms = 32.8 A m2 kg−1. The reported values correspond with previous findings for Sc-doped BHF nanoparticles for remancence, coercicity and saturation.1 For comparison the crystallographic structure of dry DBSA and CTAB-coated BHF nanoparticles was analysed using X-Ray Diffraction – XRD (Panalytical Xpert Pro XRD). Fig. 4 shows the XRD diffraction patterns of DBSA and CTAB-coated BHF nanoparticles with labelled crystallographic planes. Both DBSA/BHF and CTAB/BHF show a similar diffraction pattern corresponding to hexagonally shaped BHF nanoparticles. BHF has the magnetoplumbite crystal structure and is highly anisotropic with a = 0.589 nm and c = 2.32 nm, because of which they have a preferred growth in the ab-plane with limited growth in the c-direction. The crystal structure is identified by the stacking sequence RSR*S* of the basic blocks S and R, where the asterisk denotes the rotation of the block by 180° around the hexagonal c-axis.27 The Ba2+ ions within this sequence are located within the middle of the R block, while the Fe3+ ions occupy five different crystallographic sites within the R and S blocks. The (hk0) peaks (110) and (220) are relatively sharp which indicates the presence of large BHF nanoparticles, whereas the broad (hkl where l ≠ 0) relate to the thickness of the nanoparticles.18 The (hk0) peaks have a much larger intensity which agrees with the growth mechanism and TEM results in Fig. 1 showing the width of the nanoparticles being larger than the thickness (10 nm).
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| Fig. 3 Mass magnetisation – M against applied field – H of barium hexaferrite nanoparticles coated with DBSA and CTAB. | ||
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| Fig. 4 XRD patterns of DBSA/BHF and CTAB/BHF coated barium hexaferrite with labelled crystallographic planes corresponding to hexagonally crystal symmetry (space group P63/mmc) BHF nanoparticles. | ||
The functionalization of both DBSA and CTAB surfactant to the surface of BHF nanoparticles can be studied using X-ray photoelectron spectroscopy – XPS (Kratos Axis Ultra DLD) measurements on dry nanoparticles using monochromatic AI Kα X-ray source (photon energy 1486.6 eV) operating at 120 W (10 mA × 12 kV). All samples were pressed into recesses of a modified Kratos Axis Ultra standard sample bar and pressed flat with an iso-propyl alcohol cleaned glass slides before insertion into the spectrometer. Fig. 5 shows the XPS data for both DBSA/BHF and CTAB/BHF with characteristic peaks for Ba/3d (779 eV), Fe/2p (711 eV), O/1s (530 eV), Sc/2p (402 eV) (originating from the BHF nanoparticles) and C/1s (284 eV) which is considered a reference peak. For DBSA/BHF an extra peak for S/2p (168 eV) is observed and attributed to the sulfur head group of the DBSA surfactant, this peak is not observed in the XPS data for pure BHF nanoparticles or CTAB/BHF.24,28 For CTAB/BHF, the C–NH2 peak corresponding to the CTAB surfactant head group occurs at 400 eV near the Sc/2p peak. XPS data for pure BHF nanoparticles generally show a carbon concentration of approximately 24%, this also increases as the surfactants adsorb onto the particle surface to 46% for DBSA/BHF and 35% for CTAB/BHF (Fig. 6).
The thermal decomposition of DBSA/BHF and CTAB/BHF powder samples were analysed using thermogravimetric analysis – TGA (Mettler Toledo) shown in Fig. 7. The samples were heated from 25 °C to 600 °C at 10 °C min−1 under an inert atmosphere (air) with gas flow of 100 ml min−1. According to Fig. 7, the mass fraction of surfactant molecules, i.e. the total molar concentration of surfactant molecules present around the particles (c-tot), is later used to calculate the amount of surfactant molecules adsorbed onto the nanoparticle surface once dispersed in solvent. We found DBSA surfactant to decompose at approximately 265 °C with a mass fraction of approximately 13% while CTAB decomposes at approximately 235 °C with a mass fraction of 7%.19 According to Fig. 6, there is also a greater increase of surface carbon for DBSA/BHF which agrees with the TGA data showing a higher average adsorption of DBSA on the BHF surface than CTAB. The Ba/Fe atomic ratio (0.05) was lower than the stoichiometric value (0.13 in BaFe12O19) which suggests that the surface of nanoparticles is rich in Fe.29
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| Fig. 7 Thermal decomposition (TGA) curves of DBSA/BHF and CTAB/BHF powder samples heated from 25 °C to 600 °C at 10 °C min−1 in air. | ||
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| Fig. 8 Zeta potential data for the DBSA/BHF ferrofluid in butanol and CTAB/BHF in ethylene glycol with standard deviation for zeta potential-measurements. | ||
| Ferrofluid | Relative permittivity of the solvent εr [−] | Viscosity η of the solvent (mPa s) | Conductivity (μS cm−1) | μ e (μm cm V−1 s−1) | ζ (mV) |
|---|---|---|---|---|---|
| DBSA/BHF | 17.6 | 2.6 | 0.00108 ± 0.001% | 0.221 | 29.9 ± 4.4 |
| CTAB/BHF | 37.0 | 16.2 | 0.00252 ± 0.001% | 0.080 | 38.3 ± 2.8 |
The surface modification of the BHF nanoparticles with a layer of surfactant allows for the formation of a stable colloidal suspension. The surfactant molecules are adsorbed onto the nanoparticle surface which is created through dissociation of the surfactant head group counterion in water during the synthesis stage. To determine the quantity of the CTAB surfactant adsorbed onto the BHF nanoparticle surface and the amount dissolved in the ethylene glycol liquid carrier, the molar concentration of dissolved CTAB surfactant (c-dis) was determined through electrical conductivity σ (μS cm−1) measurements (Mettler Toledo, LE703). The conductivity of CTAB/BHF in ethylene glycol and DBSA/BHF in butanol was measured at 10 and 100 mg ml−1 at room temperature. The amount of dissolved CTAB c-dis was determined through an addition method by gradually adding equal amounts of powder CTAB surfactant into the suspension while continuously stirring the solution. The conductivity was measured after each addition of surfactant and found to linearly increase with the increase of c-dis. The linear equation σ = a + (b × (Δc-dis)) was used to calculate c-dis as a quotient of ‘a’ and ‘b’ (Table 2). The amount of CTAB surfactant adsorbed (c-ads) on the surface of the BHF nanoparticles was calculated from the difference between the total molar concentration of CTAB (c-tot) and c-dis. The mass fraction of CTAB in a known sample mass of dry BHF nanoparticles was determined by TGA for adsorbed surfactant calculations. Conductivity measurements (Table 2) for CTAB/BHF ferrofluid show that c-ads is unaffected by concentration and the ratio of c-ads/c-tot remains 0.85 for 10 and 100 mg ml−1. This is consistent with the zeta potential for CTAB/BHF ferrofluid being constant for 1–10 mg ml−1, as the amount of CTAB surfactant on the BHF nanoparticle surface remains the same. On the other hand, c-ads varies between concentrations for DBSA/BHF ferrofluid as the ratio of c-ads/c-tot at 100 mg ml−1 was comparable with CTAB/BHF but significantly lower at 10 mg ml−1. This indicates that the CTAB surfactant is more strongly bonded to the BHF nanoparticle surface than DBSA as the dilution of ferrofluid does not increase c-dis. However, visual observations of both DBSA/BHF and CTAB/BHF ferrofluids remain stable between 10–100 mg ml−1 indicating other factors such as dielectric constant of solvent, particle size distribution, and an equilibrium between c-dis and c-ads ensure stability of ferrofluid.
| Ferrofluid concentration (mg ml−1) | c-dis (mM) | c-ads (mM) | c-ads/c-tot | |||
|---|---|---|---|---|---|---|
| DBSA/BHF | CTAB/BHF | DBSA/BHF | CTAB/BHF | DBSA/BHF | CTAB/BHF | |
| 10 | 2.5 | 0.37 | 1.21 | 1.99 | 0.32 | 0.85 |
| 100 | 6.1 | 3.57 | 26.2 | 19.6 | 0.81 | 0.85 |
Fig. 9 shows a simple visual experiment to compare the stability of both CTAB/BHF and DBSA/BHF ferrofluids which was conducted by exposing the ferrofluids to a strong permanent external magnetic field and inspecting the time it takes to separate magnetic nanoparticles from the liquid carrier. The experiment was carried out by placing a permanent magnet (permanent external magnetic field = 0.3 T) against the side of each vial filled with the synthesised ferrofluid which attracts most of the ferrofluid creating a vertical sloped gradient perpendicular to gravity acting downwards. A concentration of 40 mg ml−1 was selected where the magnetic energy is equal to the gravitational energy creating a gradual slope. This slope shortens overtime while the volume of the carrier fluid rises at the bottom of the vial as the BHF nanoparticles precipitate out of the medium. For an identical volume of 1 ml and concentration of 40 mg ml−1 for DBSA/BHF–butanol and CTAB/BHF–ethylene glycol ferrofluid, the height of the carrier fluid remaining at the bottom of the vial after 1, 10, 100, and 1000 minutes were determined from photographs, and taken as a relative indicator of destabilization over time when exposed to an external magnetic field. Although both ferrofluids show destabilization at each increment measured, it can be argued that despite difference in carrier fluid viscosity the DBSA/BHF ferrofluid is more stable as it showed a smaller rise in carrier fluid column from 1–100 minutes, compared to CTAB/BHF. Overall, both DBSA/BHF and CTAB/BHF showed a gradual destabilization from 1–100 minutes meaning that the BHF nanoparticles retained some degree of dispersion within their carrier fluids. After 1000 minutes, both ferrofluids were mostly destabilized only showing a shallow gradient compared to the image taken after 10 minutes but can be redispersed by sonication. The here produced CTAB/BHF ferrofluid in ethylene glycol has a boiling temperature of 197.35 °C exhibiting superior thermal properties compared to DBSA/BHF ferrofluid in butanol with a boiling temperature of 117.45 °C.31 Since ethylene glycol is commonly used as a plasticizing agent, automotive antifreeze, and other heat transfer applications the proposed ferrofluid can be explored in various real world engineering applications. Finally, ethylene glycol also has a low vapour pressure and low volumetric expansion coefficient potentially, opening the way into new ferrofluid applications.
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| Fig. 9 Experimental destabilization times of DBSA/BHF and CTAB/BHF ferrofluid (40 mg ml−1) exposed to a permanent magnetic field (0.3 T). | ||
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