Amruth
Bhargav
,
Hooman Yaghoobnejad
Asl
and
Arumugam
Manthiram
*
Materials Science and Engineering Program, Texas Materials Institute, The University of Texas at Austin, Austin, TX 78712, USA. E-mail: manth@austin.utexas.edu
First published on 20th April 2023
Maximizing the energy density of Li-based batteries to power our future is predicated on the use of Li-metal as the anode. To improve the longevity of the Li anode, it is critical to regulate the electrolyte–Li metal interface through the solid-electrolyte interphase (SEI). Organopolysulfides have been shown to form favorable SEIs but the mechanism of Li protection is poorly understood. In this work, we first elucidate how the organic thiolate-rich SEI homogenizes Li flux and enables uniform Li deposition. We then utilize methyl, phenyl, and allyl-based polysulfides as model compounds to investigate the effect of the functional groups on the electrodeposition of Li. It is found that aliphatic, conjugated functional groups promote the formation of thiolates, can form polymeric, flexible SEI, provide oxidative stability, and effectively incorporate inorganic phases, thus forming a robust SEI. Diallyl polysulfide is used as a model compound to demonstrate that the improved cycling of the Li-metal anode can prolong the life of Li‖LiFePO4 coin cells as well as Li‖S and anode-free Ni‖Li2S pouch cells when cycled with realistic cell-assembly parameters. This work provides guidelines for the design of future organosulfur materials that could enable long-lasting Li-metal batteries.
The SEI forming process actively consumes the Li inventory in the cell, leading to capacity fade.10 Li is also rendered electrochemically inaccessible if encased in the insulative SEI, leading to the formation of “dead” Li.11 The continuous volume change during battery operation leads to SEI fracture, which exposes fresh Li-metal surfaces, causing an incessant growth of the SEI that compounds the Li loss problem.12,13 Several inventive approaches have been developed to combat these issues. The non-uniform growth of Li can be regulated by guiding the Li-flux through alloying elements, such as silver,14 or through materials with uniform pore structures like covalent organic frameworks.15 This approach is rendered more effective when seeding and confining the lithium deposition within a 3-D matrix by using lithiophilic materials such as gold,16 silicon,17 and MoTe2 to name a few.18–21 The high reactivity of the Li-metal can be minimized by secluding the electrolyte from the Li-metal surface by grafting an engineered SEI through ex situ methods. Artificial SEIs composed of inorganic compounds like lithium sulfide,22 polymers like polyvinylidene fluoride,23 and polymer–sulfide hybrids are some examples.23 SEIs can also be engineered in situ by tuning the electrolyte solvation structure to preferentially decompose the salt and by using additives.24–26
A popular class of additive that has been explored for the in situ generation of a favorable SEI is organosulfides. The organopolysulfides are electrolyte soluble and hence they reduce on the Li-metal surface to a thiolate, which serves to protect the anode. Different organopolysulfides with varying functional groups have been reported, such as the triallylamine-based polymer,27 di(tri)sulfide-polyethylene glycol,28 3,5-bis(trifluoromethyl)thiophenol,29 and 1,3,5-benzenetrithiol30 to list a few. Other studies using organosulfur materials as the active material or as additives in lithium–sulfur (Li–S) batteries have also highlighted the positive influence of the reduced organosulfides on the Li-metal anode.31–35 These studies clearly show that the simultaneous presence of Li2S/Li2S2 plasticized with the thiolates forms a mechanically robust interface that regulates Li-ion flux and thus enables stable cycling of the anode. Unfortunately, as most studies focus on a single functional group, a deep understanding of the role of organosulfide-based SEI, especially the effect of different functional groups on the anode protection ability is still lacking.
In this work, we seek to bridge this gap in knowledge by first elucidating how organosulfides change the composition of the SEI layer and the morphology of Li deposition. Materials characterization and first-principles calculations help understand how the organosulfide-based SEI regulates Li flux. The effect of the functional groups on SEI composition and Li-deposition is studied to determine the molecular design rules to generate a favorable SEI. The impact of the stabilized Li-metal anode on LFP and sulfur cathode is presented along with the promising performance of anode-free, lean-electrolyte Li2S-based pouch cells.
The performance of these electrolytes was characterized by repeated plating and stripping of the Li-metal on a bare current collector, such as a Ni foil. 2 mA h cm−2 of Li was cycled corresponding to a thickness of roughly 9.7 μm at a current density of 2 mA cm−2. Coulombic efficiency (CE), which is the ratio of the charge extracted during the stripping process to the charge passed during the plating process, is used as a metric to assess the extent of the parasitic side reactions occurring at the Li-metal anode. The CE of the three electrolytes is plotted in Fig. 1a–c along with the scanning electron microscopy (SEM) images of the Li-metal surfaces after 25 stripping/plating cycles in Fig. 1d–f. The Li-metal stripping/plating with the E1 electrolyte is erratic with the CE, ranging from 99.8% to as low as 8%, which is corroborated by the rough surface of the lithium. The uncontrolled reaction of the electrolyte with the fresh Li surface generated in each cycle leads to fine, grainy Li deposits that are only a few microns wide. The high porosity and tortuosity of the deposits entrap the electrolyte and thus exacerbate the parasitic reactions. The addition of the commonly used LiNO3 additive greatly stabilizes lithium deposition as reflected in the improvement of CE to 94.8% (Fig. S1a†). Unfortunately, this improvement in CE is sub-optimal as the morphology of the deposited lithium remains grainy with the typical particle size below 5 μm (Fig. S1b†). However, the combination of LiNO3 and Li2S8 additives synergistically stabilizes the anode with an average CE of 96.15% with the anode suffering failure only after 130 cycles.40 This is also reflected in the morphology of the deposited Li showing long, elongated grains that are typically 5 to 10 μm in length. The reduced porosity also correlates well with the improved CE. The replacement of Li2S8 with DMPS leads to a sharp increase in CE with the average being about 97.64%. Consequently, the Li deposition is dramatically improved with the SEM, showing wide islands of Li stretching more than 20 μm in width. Cross-sectional SEM images in Fig. S2† of the lithium deposits also confirm the dramatic difference in the Li plating morphology between E1 electrolyte and the DMPS-containing electrolyte. It appears that the organosulfide-based SEI can guide a uniform deposition of Li, while maintaining a low active surface area, which prevents the reduction of electrolyte.
To understand how the additives alter the composition of the SEI, the Li surface was analyzed with X-ray photoelectron spectroscopy (XPS) as it is an ideal surface-sensitive technique most commonly used to study SEI composition.8,41–43 Spectra were acquired after 25 plating/stripping cycles to get a representative idea of the various components and the data are presented in Fig. 2a and b. The S 2p spectra of the baseline E1 electrolyte show that the LiTFSI salt breaks down to form trace amounts of Li2S and lower-order LiPSs. The dominant components are oxidized sulfur species, such as Li2SO3 and Li2SO4 (indicated as Li2SOx) along with the peaks for the LiTFSI that is trapped in the crevices of the Li deposits, which persist even after washing the electrode. With the addition of just the LiNO3 additive, no appreciable increase is seen in the content of Li2S (Fig. S3†). However, a substantial increase in the amount of Li2SOx species is observed. As expected, the addition of LiNO3 and Li2S8 increases the content of Li2S, LiPS, and Li2SOx within the SEI. In the presence of DMPS, Li2S is present along with the thiolate, while Li2SOx is notably absent.
In the baseline E1 and LiPS-containing electrolyte, the C 1s spectra indicates the presence of C–O bonds that could potentially stem from the breakdown of the ether group in the electrolyte solvents.10,27,38,44 Interestingly, this peak is absent in the presence of DMPS, suggesting that the solvent breakdown is suppressed. In order to correlate the CE values and the Li morphology shown in Fig. 1 with the SEI composition, we use a semi-quantitative metric called the Li2S to salt ratio or LSR, which is derived from the ratio of peak areas in the XPS data. The LSR captures the ratio of favorable SEI components, such as Li2S that is known to form a protective interface to that of unwanted components, such as Li2SOx and LiTFSI, which represent the Li lost in the SEI formation process and the SEI encasing the “dead” Li.10,11,45 The low LSR of 0.07 for the E1 electrolytes indicates the formation of thick SEI with electrochemically inaccessible Li, in agreement with the CE and SEM data. This is further supported by the observation of strong signals for metallic Li along with that of Li+ from SEI components in the Li 1s XPS data (Fig. S4†) only upon sputtering while being minimal on the surface of the anode. Li protection by Li2S increases the LSR to 0.88 for LiPS-bearing electrolyte. As evidenced by the high CE and dense Li deposits, the LSR for the DMPS-containing electrolyte is the highest indicating an effective suppression of the parasitic reactions. This is supported by the clear presence of metallic Li on the surface as well as in the bulk in Li 1s XPS.
Another interesting aspect is the difference in Li2SOx levels. It is seen that the LiPS-containing electrolyte shows the highest intensity of Li2SOx, which precludes the breakdown of LiTFSI as the sole source of the SOx2− species. This points to the oxidation of the Li2S in the SEI to Li2SOx by LiNO3, as suggested by its increased Li2SOx presence in the electrolyte containing only the LiNO3 additive (Fig. S3†), which is also corroborated by other studies.10,46 Therefore, the incessant conversion of Li2S to Li2SOx is potentially undesirable as it would be a major source of Li inventory loss in the long term.10,44,46,47 Interestingly, this transformation is absent on the surface of the lithium in the presence of DMPS-containing electrolyte highlighting that the thiolate resists oxidation, thus maintaining adequate Li-ion conduction through the sulfide-rich SEI. The increase in the LSR also correlates well with the reduction in the contribution of the CF3 peak belonging to LiTFSI in the C 1s spectra. Furthermore, based on the F 1s XPS data in Fig. S5,† the thiolate containing SEI fosters the growth of Li-ion conducting inorganic phases, such as LiF.
Ar+ sputtering was employed to probe the compositional changes in the sulfur species with the SEI at a depth of roughly 400 nm as indicated in Fig. 2c. With the baseline electrolyte, the Li2S content increases from 5.4% to 16% and the Li2SOx content increases from 16% to nearly 50% compared to the surface. This confirms that the highly reducing nature of high-surface-area, grainy Li leads to extensive decomposition of the Li salt. With the addition of LiNO3 and Li2S8 additives, the composition stays consistent between the surface and the bulk. In the case of DMPS, an increase in the thiolate content is observed in the bulk. It is interesting to observe the appearance of Li2SOx within the bulk of lithium deposits with DMPS. This is, however, accompanied by a reduction in salt peaks, suggesting that the source of Li2SOx is Li2S oxidation rather than salt decomposition. The evolution of the SEI after 100 cycles was also probed as shown in Fig. 2c. Consistent with the improvement in CE, the salt peak decreases in the order E1 > LiPS > DMPS. The Li2S content in the SEI with the LiPS-containing electrolyte drops to ∼6%, while the Li2SOx content increases to 56%, which reaffirms that the oxidation of reduced sulfur species is the primary mechanism of Li loss. In contrast, with DMPS, the Li2S and thiolate content stays almost constant, while maintaining a high LSR, which proves the improved lithium protection capability of thiolates.
To better understand the difference between sulfide-rich and thiolate-rich SEIs in homogenizing the Li-ion flux at the Li-metal surface, we turn to first principles density functional theory (DFT) calculations. Li2S and CH3SLi species were placed atop a lithium slab and left to equilibrate. The distortion in the electric field is visualized in Fig. S6† and the potential difference between the slab with the species of interest and a pure lithium slab was calculated and is presented in Fig. 3. In the potential difference maps, the blue color indicates increased electron density, and the red color indicates the reduction of electron density. In the case of sulfide-rich SEI (Fig. 3a), strong electric field distortions exist through 4 layers of Li atoms. When looking at the top-down perspective, large, widespread distortions are observed. With this non-uniformity, several electron-rich areas can act as the preferred site for the reduction of Li+ to Li-metal during the plating process, thus increasing the propensity for dendrite formation. In contrast, in the case of thiolate-rich SEI (Fig. 3b), the distortions are minimal after 2 layers of Li atoms. Even the top-down perspective shows only minor potential differences. This arises as the covalent C–S bond withdraws most of the electron cloud away from sulfur, thus reducing the electrons withdrawn from the Li slab. The improved uniformity of the electric field minimizes the potential to form dendrites.
Fig. 3 Visualization of the potential difference along the depth and on the surface of a lithium slab with (a) a sulfide SEI and with (b) a thiolate SEI. |
The behavior of the three electrolytes is schematically summarized in Fig. 2d. The native SEI in the additive-free E1 electrolyte is composed of the partial breakdown of the LiTFSI salt. This SEI is not robust enough to arrest the continuous reaction of the electrolyte, leading to the formation of a thick SEI with entrapped Li. The addition of LiPS and LiNO3 leads to a sulfide-rich SEI, but the anode protection capability of this electrolyte deteriorates over cycling owing to the oxidation of Li2S to Li2SOx. When LiPS is substituted with DMPS, the thiolate-rich SEI homogenizes the electric field, resists oxidation, and promotes a uniform Li deposition.
0.2 M of DMPS, diphenyl polysulfide (DPPS, (C6H5)2S8), or diallyl polysulfide (DAPS, (C3H5)2S8) were added to E1 electrolyte containing 0.2 M LiNO3. The CE during repeated plating/stripping tests with different additives are indicated in Fig. 4a–c. DMPS can cycle with an average CE of 97.64% for 136 cycles before the cell failure due to dendrite formation. The introduction of DPPS improves the CE to 98.58% and consequently can cycle for 306 cycles before failure. DAPS shows the most improvement in CE with an average of 99.16% and the lifespan to 397 cycles. The improvement in CE is also subtly reflected in the Li morphology seen in the SEM images displayed in Fig. 4d–f. In dimethyl polysulfide-containing electrolyte, there are smaller islands (around 10–20 microns) of smooth Li deposits. In diphenyl polysulfide-containing electrolyte, these islands coalesce to larger patches of 20–30 microns in size. The Li surface also appears smoother. The Li surface is the smoothest in diallyl polysulfide-based electrolyte with the deposits extending up to 40–50 microns wide. Owing to the efficient Li protection by DAPS, the surface appears almost non-porous indicating that the SEI can sufficiently accommodate the volume change during cycling.
To elucidate how the functional group alters the SEI composition, the XPS of the Li surface was analyzed. The S 2p spectra in Fig. 5a confirm that all three organopolysulfides reduce on the Li-metal surface to form a thiolate-laden SEI. Intriguingly, DMPS maintains a Li2S-rich SEI while both DPPS and DAPS form thiolate-rich SEI. The C–S bond in the C 1s spectra in Fig. 5b indicates that the amount of thiolate in the SEI follows the order DAPS > DPPS > DMPS. This suggests that the stabilization of the anion through the resonance effect strongly favors the reduction of the additive to thiolate as highlighted in Fig. 5c. The allyl group is highly sensitive to polysulfide radicals and can, therefore, undergo inverse vulcanization as previously reported in the literature.49–51 The addition of polysulfide radicals formed during battery cycling with the double bond of the allyl group as shown in Fig. 5c can lead to the formation of a cross-linked polymer on the anode. This could explain the anomalously high amount of neutral bridging sulfur (S–S) present in the S 2p spectra of DAPS. This could also explain the high ratio of C–S bonds seen in the C 1s spectra of DAPS.
Another interesting observation is the presence of Li2SOx species in the case of DPPS and its notable absence in the aliphatic DMPS and DAPS. This suggests that the extended conjunction in the aromatic phenyl group can potentially stabilize the organosulfate anion. This stability could direct the conversion of organothiolates to organosulfates in the presence of LiNO3 as with the case of Li2S (Fig. 5c). While organosulfates appear to stabilize the lithium surface better than Li2SOx species based on the CE data, it would still lead to the unwarranted loss of Li and hence would not be preferred. For this reason, short range resonance bonds would be ideal. Inspection of the F 1s spectra in Fig. S8† shows that both DPPS and DAPS favor the formation of inorganic phases like LiF (Fig. 5c). The large size of the phenyl- and allyl thiolate anions might assist in the incorporation of compact anions like fluoride. It has been shown that LiF is a favorable SEI component as it could potentially boost the Li-ion conductivity and thus guide uniform Li deposition.52 Therefore, functional groups that encourage the formation of LiF are preferable.
A metric akin to LSR, termed as thiolate to salt ratio (TSR), was used to correlate the CE and morphology to the amount of thiolate present on the surface of the SEI. As indicated in Fig. 5a, the TSR follows the order DAPS > DPPS > DMPS, which correlates well with the improvements in CE. This trend is also reflected in the amount of CF3 belonging to LiTFSI present in the C 1s spectra. The anodes were also subjected to Ar+ sputtering to understand the differences between the surfaces and the bulk of Li deposits with the various functional groups (Fig. 5d). Interestingly, the Li2S content in the bulk follows the same trend as TSR, suggesting that as the stability of the thiolate anion improves, the thiolate prefers to be on the surface, while facilitating a Li2S-rich bulk leading to a bilayer SEI. Another key difference is that the stability of the thiolate anion reduces the propensity to form sulfate-rich species within the SEI.
The CE, SEM, and XPS data help us formulate design rules for the functional groups that can be used to develop the most favorable thiolate-rich SEI based on the key properties indicated in Fig. 5c. Ideally, the functional group should be conjugated and aliphatic as it favors the formation of the thiolate. Such a thiolate would be resistant to oxidation and help incorporate other inorganic phases. Critically, the presence of vinylic or allylic groups would facilitate the formation of cross-linked thiolate polymer in the SEI. This organic layer could potentially interpenetrate with the inorganic phases like Li2S and LiF, thus boosting conductivity while simultaneously imparting flexibility to the SEI, which would help accommodate the volume change occurring during cycling without fracturing the SEI. Such a robust, flexible SEI would exclude the electrolyte from contacting the freshly deposited Li, while maintaining a uniform ion flux to help form smooth, dendrite-free Li morphology. The aforementioned rules also explain and can help delineate the various benefits observed across different functional groups employed in previous reports of organosulfide-based SEIs.27–30
As DAPS already consists of polysulfides, the Li–S system is suited to test the efficacy of this additive. Single-stack pouch cells were fabricated with cathodes containing a sulfur loading of 4.8 mg cm−2, a lean electrolyte amount of 4.5 μL mg−1 paired with a 200 μm thick Li-metal anode, corresponding to a N/P ratio of 5.2. The cycle life of the cells when cycled at a C/20 rate is reported in Fig. 6c. As the cells are cycled with a high sulfur loading and lean electrolyte condition, wherein the sulfur redox is typically sluggish, they show a low but nearly identical initial capacity. Further, the cells also show an activation period of 10 cycles wherein the access to sulfur slowly increases with improved access to the electrolyte over repeated cathode expansion–contraction cycles. However, the cell with the control electrolyte fails at cycle 49. The low overall CE of ∼92.5% and its precipitous drop after 43 cycles are emblematic of poor SEI at the anode leading to its eventual failure.53 On the other hand, DAPS-based cells can last for up to 70 cycles, while cycling with a CE of ∼99.8%, highlighting the superior Li stripping/plating. Inspection of the voltage profile during peak performance in Fig. 6d reveals that DAPS is also able to mediate sulfur redox leading to lowered overpotentials and improved energy efficiency. This behavior is also reflected in lower loading coin cells cycled at a high rate of C/2 (Fig. S10†). The additive-free coin cell shows a capacity fade of 42% after 200 cycles, while the anode stabilized cell in the presence of DAPS fades by only 14% after 200 cycles. Electrochemical impedance spectroscopy of the pristine cells (Fig. S11†) show lower charge-transfer resistance (RCT) in the DAPS-containing electrolyte compared to the blank electrolyte, reconfirming that DAPS facilitates sulfur redox. After 40 cycles, the RCT increases owing to the build-up of the SEI at the anode (Fig. S12†). Despite this, the RCT in the DAPS electrolyte is 22 Ω, while that of the blank electrolyte is 73 Ω, indicating that facile ion transport through the SEI is continually maintained in the case of DAPS. While this serves to demonstrate improved cyclability owing to a more stable Li-metal anode, the capacity of the pouch cells may be improved in the future by incorporating agents that improve sulfur redox, such as electrocatalysts.
The encouraging results with Li‖S cells prompted us to study the performance in anode-free Ni‖Li2S cells. As the anode-free systems start with the stoichiometric amount of Li, the cycle life mirrors the effectiveness of Li cycling. Pouch cells with a Li2S loading of 4.1 mg cm−2 and a lean electrolyte amount of 4.0 μL mg−1, paired with a bare Ni foil as the current collector, were fabricated and cycled at a C/10 rate. As with sulfur cathodes, both cells show identical material utilization in the first cycle (Fig. 6d). However, in the control cell, the capacity drops by 50% in just 24 cycles and can retain only 39% of its initial capacity by 100 cycles. In sharp contrast, the DAPS-bearing cell can retain 76% of its initial capacity after 100 cycles. The monotonic drop in CE from 94.2% to 62.2% in a span of 100 cycles showcases the ineffectiveness of sulfide-rich SEI in protecting the Li-metal. Meanwhile, the CE with DAPS is stable throughout with an average of ∼96%, showcasing the robustness of the thiolate-rich SEI. In addition to anode protection, the dramatic lowering of the first charge voltage by nearly 850 mV reaffirms the secondary benefit of accelerating sulfur redox. This makes organopolysulfide additives the ideal candidate for Li protection in the Li–S system.
Sulfur and KB were ground in 9:1 wt ratio before being transferred to a Teflon-lined autoclave. The autoclave was heated to 160 °C and kept for 10 h to melt-diffuse the sulfur into the pores of KB. The S/KB powder was ground finely before the slurry preparation. A slurry consisting of S/KB composite, Super P, CNT, PEO, and PVP was mixed in 75:10:5:8:2 wt ratio in water. The slurry was blade-cast onto Al foil and dried at 60 °C overnight under vacuum before being punched into pouch cell electrodes. The sulfur content was 67.5% and the loading was 4.8 ± 0.2 mg cm−2.
A slurry consisting of Li2S, Super P, CNT, PEO, and PVP in 70:10:10:8:2 wt ratio was made in an acetonitrile, DME, DOL mixture, and blade-cast onto an Al foil. The electrodes were dried at 60 °C overnight before being punched for pouch cell. The loading was 4.1 ± 0.3 mg cm−2.
LFP coin cells were fabricated similarly with the cathode discs, an appropriate amount of electrolyte, and a 14 mm dia Li chip as the anode.
Single-stack soft-packaging pouch cells having a dimension of 8.1 cm × 4.8 cm (∼39 cm2) were fabricated inside a glovebox. The cathodes were carefully wrapped in a Celgard 2500 separator, aligned with the anodes, and sealed at the tabs inside the soft packaging. An appropriate amount of electrolyte was added before being fully sealed. The sulfur cathodes were paired with a 200 μm thick Li anode mounted on a Ni foam support for welding tabs. The Li2S cathodes were paired with bare Ni foils.
At least 5 cells of each type were fabricated to ensure reproducibility. The representative data shown in the figure show the average for that cell along with the standard deviation for the experiment.
SEM was performed on a FEI Quanta 650 microscope with an acceleration voltage of 10 kV. XPS was performed with a Kratos AXIS Ultra DLD spectrometer with monochromatic Al Kα radiation having an energy of 1468.5 eV at 12 kV and 10 mA. Survey scans were performed on multiple spots on the sample to ensure accuracy of the spectra. Region scans were performed with 20 eV pass energy, a step size of 0.1 eV, and a dwell time of 2000 ms per step without utilizing the charge-neutralizer to avoid alterations of peak shape or position. Ar+ sputtering was performed to obtain the SEI composition of the bulk. Sputtering depth was estimated using pristine Li chips as a calibrant. Deconvolution of the acquired spectra was performed using the CASA XPS software. The adventitious carbon peak at 284.8 eV was used as an internal calibrant. SEI composition was normalized to the total sulfur species to account for and to minimize sample-to-sample variation.
Footnote |
† Electronic supplementary information (ESI) available: Additional XPS, visualizations of electric fields from theoretical calculations, and EIS data. See DOI: https://doi.org/10.1039/d3ta00417a |
This journal is © The Royal Society of Chemistry 2023 |