Nikolay
Cherkasov
*ab,
Shusaku
Asano
*c,
Yuta
Tsuji
e,
Kazuki
Okazawa
d,
Kazunari
Yoshizawa
d,
Hiroyuki
Miyamura
f,
Jun-ichiro
Hayashi
c,
Alexander A.
Kunitsa
g and
S. David
Jackson
h
aSchool of Engineering, University of Warwick, Coventry, CV4 7AL, UK
bStoli Chem Ltd, Wellesbourne Campus, Wellesbourne, Coventry, CV35 9EF, UK. E-mail: n.cherkasov@stolichem.com
cInstitute for Materials Chemistry and Engineering, Kyushu University, Kasuga 816-8580, Japan. E-mail: shusaku_asano@cm.kyushu-u.ac.jp
dInstitute for Materials Chemistry and Engineering, Kyushu University, Fukuoka 819-0395, Japan
eFaculty of Engineering Sciences, Kyushu University, Kasuga 816-8580, Japan
fInterdisciplinary Research Center for Catalytic Chemistry, National Institute of Advanced Industrial Science and Technology (AIST), Tsukuba, Ibaraki 305-8565, Japan
gDepartment of Chemistry, University of Illinois at Urbana-Champaign, Urbana, Illinois 61801, USA
hDepartment of Chemistry, Joseph Black Building, University of Glasgow, Glasgow G12 8QQ, UK
First published on 14th March 2023
Catalytic reactions of mixed substrates sometimes behave differently from those of individual substrates. For example, the hydrogenation of propylbenzene over Rh/SiO2 proceeds 120% faster in the presence of toluene. Such an acceleration effect does not agree with the well-accepted Langmuir–Hinshelwood reaction model. In this paper, we examined its mechanism experimentally and computationally. The hydrogenation experiment of vaporised aromatics confirmed that the acceleration was specific to the liquid phase with the isopropanol solvent. Direct adsorption measurements revealed that toluene adsorption synchronises with propylbenzene adsorption. Density functional theory calculations confirmed the associates of toluene and propylbenzene on the catalyst surface in the polar environment. The formation of associates increased the adsorption energy of toluene and decreased that of propylbenzene. Lowered adsorption energy reduces the activation barrier for catalytic reaction and intensifies the reaction rate beyond the Langmuir–Hinshelwood model prediction.
Toluene/ethylbenzene | Toluene/propylbenzene | Ternary mixture | |
---|---|---|---|
a Conditions: 4 bar H2, 25 mmol L−1 of aromatics in isopropanol, 50 °C, Rh/SiO2 catalyst. Reaction rates were based on the conversion of aromatics. | |||
Toluene | 16% | −61% | −77% |
Ethylbenzene | −42% | −77% | |
Propylbenzene | +121% | +27% |
There are extensive mechanistic studies on the hydrogenation of pure aromatic substrate.8–11 However, a reasonable mechanistic explanation for the reaction acceleration in mixtures is not found. In addition, a mixture's acceleration effect qualitatively contradicts the Langmuir–Hinshelwood model. Competitive adsorption of the substrates for the catalyst active sites is deduced from the Langmuir–Hinshelwood model.1,12–14 The competition results in the deceleration of the reaction rate for all the mixed substrates. Although many surface science studies have revealed much more complicated phenomena than the Langmuir–Hinshelwood model understanding,15 the Langmuir–Hinshelwood model has been utilized as the most accurate, mechanism-based kinetic model.16–19 Some studies have tried to expand the Langmuir–Hinshelwood model to include the mutual interaction of absorbate.20,21 However, the basic concept of competitive adsorption of the mixed substrate has not been challenged.
Increasing the reaction rate in mixtures raises many questions. Why the canonical Langmuir–Hinshelwood modelling of competitive adsorption fails even for the simple molecules of alkylaromatics? What is the critical factor(s) to accelerate the reaction? Could we design a catalyst or a process that efficiently utilises such effects? These questions can only be attempted after we know a phenomenon at the level of molecular chemistry on the catalyst surface. In this study, we focused on the hydrogenation of the toluene and propylbenzene mixture (Table 1) because it is the simplest case among the reports on the reaction acceleration in the mixture. Toluene and propylbenzene only differ with the side alkyl chain lengths, but their behaviour as a combination is remarkable and unpredictable. Mechanistic investigation of their interaction would have generality and applicability to many other systems. We combined hydrogenation experiments, adsorption measurements, and computational simulations to reveal the unique interactions of aromatic molecules over the catalyst.
Table 2 summarises the reaction rate per catalyst. The reaction rate was calculated from the conversion of toluene and propylbenzene. Methylcyclohexane and propylcyclohexane were obtained, while no side product was detected in the chromatogram. The gas phase reaction showed a lower reaction rate than the liquid phase. The much lower concentration of aromatics could be the reason. In the case of gas phase reaction, hydrogenation of individual substrates showed the highest reaction rate. The hydrogenation of propylbenzene did not change in the presence of toluene, while the reaction rate of toluene decreased in the mixture with propylbenzene. Both observations are in perfect agreement with the Langmuir–Hinshelwood model understanding. Propylbenzene, a stronger-adsorbed compound, occupies the catalyst sites and displaces any toluene. Hence adsorption of propylbenzene in the gas phase and the reaction rate are not affected. Toluene, on the contrary, is displaced from the catalyst by propylbenzene. Hence, its reaction in the mixture with propylbenzene decreases. The addition of isopropanol further slowed down the reaction by blocking available sites.
Gas phase | Liquid phase | ||||
---|---|---|---|---|---|
Individual | Mixture | Mixture with isopropanol | Individual | Mixture | |
Toluene | 18.7 | 15.0 | 8.4 | 362 | 141 |
Propylbenzene | 14.7 | 14.2 | 8.5 | 65 | 144 |
In summary, the gas phase reaction well followed the Langmuir–Hinshelwood model, and no acceleration with the mixture was observed. Thus, the interaction of intermediates on the catalyst surface, such as transfer hydrogenation,35 could not be the reason for the accelerated reaction of propylbenzene in the mixture. A deeper examination for the interactions among substrates and catalyst in the liquid phase is necessary for mechanistic study.
A = V0C0 − V1C1 = V0C0 − (V0 − αwSiO2)C1. | (1) |
Fig. 2 shows the results of the liquid phase adsorption of toluene and propylbenzene adsorbed independently over the Rh catalysts in an isopropanol solvent. The measurements were suffered from the large errors. The automated adsorption measurement system used in this study has achieved accurate adsorption measurement down to adsorption of 0.01 μmol g−1 with an error of ±0.005 μmol g−1 in our previous study.23 The catalyst support would be the reason for the significant error in this study. The previous study used Pd/CaCO3 catalyst with a BET surface area of 5 m2 g−1. No concentration change to the liquid sample was confirmed with the exposure to CaCO3 support. Disturbance in the concentration by the SiO2 support owing to its high surface area and hydrophilicity, makes it difficult to measure the adsorption on the catalyst. Regardless of the large errors, notably lower adsorption of toluene compared to propylbenzene can be confirmed. Stronger adsorption of a larger molecule is generally confirmed for benzene derivatives38 and polycyclic aromatics.39 The Langmuir isotherm is omnipresent for analysing the adsorption data. It is mandatory to measure both the high and low-saturation region to determine the two parameters of maximum adsorption capacity of Amax and adsorption constant K. However, the amount of propylbenzene adsorbed was 1 μmol gcat−1 at the maximum. The resulting aromatic-to-surface Rh site ratio was only about 0.008. It is difficult to increase concentration. Because the adsorbed amount is derived from the subtraction of two concentrations, a larger concentration requires much smaller measurement errors. As a result, the Langmuir isotherm fitting had little difference from the linear fitting as shown in Fig. 2. Thus, we focused on the adsorption behaviours at the low-saturation region with linear fittings.
In the next step, we studied the adsorption of an equimolar mixture of toluene and propylbenzene to see if there are any mixture effects on the adsorption behaviour that may explain the observed reaction rates (Table 1). The adsorption behaviours in Fig. 3 show a substantial change – toluene adsorption was notably higher compared to the toluene-only solution (Fig. 2). Moreover, the adsorption values for toluene and propylbenzene are almost the same for all the concentration sets. Therefore, the adsorption of these species seems to synchronise in the 1:
1 mixture. The slopes are similar to that for the adsorption of pure propylbenzene solution (Fig. 2). In other words, the adsorption of toluene increases by the co-adsorption with propylbenzene. Although a large error was inevitable for the Rh/SiO2 catalyst, the toluene and propylbenzene adsorption as mixture all resulted in similar values in Fig. 3. It implies two points. First, the primary error source in the current adsorption measurement was the adsorption of isopropanol to SiO2. Thus, a set of adsorption measurements for toluene and propylbenzene concentration in the same vial has the same relative error. Second, toluene and propylbenzene were adsorbed on the Rh surface as the equimolar associates. Otherwise, the synchronized adsorption, as in Fig. 3, is unrealistic.
![]() | ||
Fig. 3 Liquid phase adsorption of toluene and propylbenzene in isopropanol from a mixture of 1![]() ![]() |
When the toluene to propylbenzene ratio in the mixture decreases, the adsorption behaviour approaches that observed for the individual compounds. The adsorption of toluene was weak in a mixture of 2:
25 mol toluene–propylbenzene (Fig. 4(a)). When the concentration of toluene to propylbenzene ratio increases to 10
:
25 mol (Fig. 4(b)), toluene adsorption becomes strong with almost the same slope as the propylbenzene. These results suggest that propylbenzene significantly influenced the adsorption of toluene, but such interaction diminished with the excess amount of propylbenzene.
![]() | ||
Fig. 4 Liquid phase adsorption of toluene and propylbenzene in isopropanol from a mixture of (a) 2![]() ![]() ![]() ![]() |
Table 3 summarises the adsorption energy obtained in the DFT calculations. The calculated adsorption energies are normalised by the number of aromatic rings to maintain a valid comparison between mono- and bi-molecular associates. A single molecule of propylbenzene showed higher adsorption energy than a single molecule of toluene owing to the larger number of interacting atoms in propylbenzene. Adsorption energy decreased for symmetrical bi-molecular associates by −0.10 to −0.02 eV. These data confirm the effect of decreasing adsorption energy with increasing surface coverage.42 Consideration of the isopropanol environment increased the adsorption energy for all the cases. Previous computational studies have also confirmed the increased adsorption energy to the metal surface in a polar protic solvent for furfural/methanol43 and phenol/water systems.44 Entry (e) in Table 3 shows that the nonsymmetric toluene + propylbenzene associates are noticeably more stable than the symmetric toluene associates. Moreover, the nonsymmetric associates of entry (e) is energetically favourable than the pair of symmetric associates of entry (f). The isopropanol environment enhanced the stabilization with co-adsorption. If we assume the adsorption energy of a toluene molecule in a binary mixture as half of the total adsorption energy, as high as 0.19 eV is accounted for the toluene adsorption enhancement by the co-adsorption in isopropanol. For a propylbenzene molecule, the presence of a toluene molecule has a negative stabilization effect. The association among propylbenzene molecules is the most stable.
Adsorption energies calculated in DFT agree well with the liquid phase adsorption measurement. First, the higher adsorption energy of propylbenzene than toluene is in line with the adsorption measurements of pure substrates (Fig. 2). Second, enhanced toluene adsorption in the mixture (Fig. 3) matches the enhanced toluene adsorption in the binary combination (Table 3). Third, the highest adsorption energy of propylbenzene–propylbenzene association on the Rh surface (Fig. 5(b)) can explain the negligible adsorption of toluene with a large amount of propylbenzene (Fig. 4(a)). The Rh surface is occupied with the propylbenzene molecules if its concentration is much higher than toluene. In that case, it is hard for a toluene molecule to adsorb on the surface to associate with a propylbenzene.
![]() | (2) |
![]() | (3) |
1) Reaction of an adsorbed aromatic molecule and a hydrogen atom is the rate-determining step.
2) Adsorption of toluene, propylbenzene, and hydrogen follows the Langmuir isotherm and competes for an empty site.
The denominator in the equation represents competitive adsorption. The decrease in the reaction rate in the gas phase mixture (Table 2) can be explained by the increase in the denominator value. With the larger Kpbz and smaller Ktol, rtol is significantly reduced by the presence of KpbzCpbz term in the denominator. rpbz is less affected by the KtolCtol term. The addition of isopropanol vapour adds another term to the denominator to further decrease the reaction rate, as in Table 2. Note that we do not need to consider the adsorption of isopropanol with the liquid phase reaction. The high condensation enthalpy of isopropanol45 makes adsorption to the metal surface less favourable than in the gas phase.
The conventional discussion with the Langmuir–Hinshelwood model assumes k, and K are independent of the solution composition. However, our experimental results and DFT calculations suggest that pure and mixed substances' adsorption energies can differ. Thus, Ktol and Kpbz are dependent on the mixture composition. In addition, KH2 would also change with the formation of aromatic associates on the surface. The configuration difference of aromatic associates on the metal surface (Fig. 5) would significantly affect the number of sites available for hydrogen. More importantly, the activation energy for surface reaction should be affected by the adsorption energy. The lowered adsorption energy of aromatic species would reduce the activation barrier for the hydrogenation reaction.
The formation of aromatic association on the Rh surface can explain the increased reaction rate of propylbenzene in the mixture (Table 1). The association with toluene changes the parameters in eqn (3). Kpbz slightly decreases while Ktol increases. The decrease in the adsorption energy pulls down the activation barrier and increases kpbz. The surface-adsorbed hydrogen concentration may also increase due to the change in the adsorption configuration of aromatics. These changes can enhance the reaction rate. For the reaction rate of toluene, ktol decreases significantly due to the increased activation barrier for hydrogenation of the stabilized adsorbed species. Judging from the gas phase reaction, the liquid phase environment in isopropanol induces the acceleration effect. As suggested by the DFT calculations, isopropanol facilitates the association of aromatic molecules by changing the environmental polarity.
The canonical kinetic modelling approach for reactions with a mixture is rate analysis with pure individual components. A kinetic and adsorption constant for a pure substrate is believed to apply to an overall rate expression for mixed substrates.46 However, an association of the mixed substrate can change these constants. Consequently, the reaction rate for mixed substrates can be unpredictable from the integration of separate experiments with pure substrates. Investigation for the mixture is necessary when the interaction of substrates matters. Adsorption analysis, as in this study, would also be essential to understand the catalytic transformation process of mixtures quantitatively. After that, we could open new possibilities for the rational design of catalysts and catalytic processes.
Hydrogenation in a gas phase clarified that no reaction acceleration occurs in the gas phase. Thus, reactions of intermediates such as hydrogen transfer were not responsible for the acceleration. Direct adsorption studies confirmed the adsorption of toluene was coupled with that of propylbenzene. The density functional theory calculation demonstrated that toluene and propylbenzene could form associates on Rh(111) surface. The decreased adsorption energy of propylbenzene was the origin of the reaction acceleration.
We have revisited the well-accepted Langmuir–Hinshelwood model for a solid-catalysed reaction and discussed its limitations applying to a mixture. Establishing a versatile and systematic procedure to investigate the reaction of a mixture is crucial for future studies.
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