Erlina Yustanti*ab,
Alfian Noviyanto
cd,
Muhammad Ikramullaha,
Yogie Anes Marsillama,
Yana Taryanae and
Ahmad Taufiqf
aDepartment of Metallurgical Engineering, Faculty of Engineering, Sultan Ageng Tirtayasa University, Jl. Jend. Sudirman KM 03, Cilegon 42435, Banten, Indonesia. E-mail: erlina.yustanti@untirta.ac.id
bCenter of Excellence, Nanomaterial and Process Technology Laboratory, Faculty of Engineering, Sultan Ageng Tirtayasa University, Jl. Jend. Sudirman KM 03, Cilegon 42435, Banten, Indonesia. E-mail: erlina.yustanti@untirta.ac.id
cNano Center Indonesia, Jl. PUSPIPTEK Tangerang Selatan 15314, Banten, Indonesia
dDepartment of Mechanical Engineering, Mercu Buana University, Jl. Meruya Selatan, Kebun Jeruk, Jakarta 11650, Indonesia
eResearch Center for Telecommunication, National Research and Innovation Agency, Bandung, Indonesia
fDepartment of Physics, Faculty of Mathematics and Natural Sciences, Universitas Negeri Malang, Jl. Semarang No 5 Malang, 65145, Indonesia
First published on 18th September 2023
Stealth technology advances in radar-absorbing materials (RAMs) continue to grow rapidly. Barium hexaferrite is the best candidate for RAMs applications. Manganese dioxide (MnO2) is a transition metal with high dielectric loss and can be used as a booster for changing polarization and reducing reflection loss. The advantages of BaFe12O19 and MnO2 can be combined in a core–shell BaFe12O19@MnO2 composite to improve the material's performance. MnO2 composition, temperature, hydrothermal holding time, and sample thickness all have an impact on the core–shell structure. In this study, a core–shell BaFe12O19@MnO2 composite is synthesized in two stages: molten salt synthesis to produce BaFe12O19 as the core and hydrothermal synthesis to synthesize MnO2 as the shell. In the hydrothermal synthesis, BaFe12O19 and KMnO4 were mixed in deionized water using different mass ratios of BaFe12O19 to KMnO4 (1:
0.25, 1
:
0.5, 1
:
0.75, and 1
:
1). The main goal of the analysis was to figure out how well the hydrothermal synthesis method worked at different temperatures (140 °C, 160 °C, and 180 °C) and holding times (9 h, 12 h, and 15 h). The composite material was subjected to characterization using a vector network analyzer, specifically at thicknesses of 1.5 mm, 2 mm, 2.5 mm, and 3 mm. The hydrothermal temperature and composition ratio of BaFe12O19
:
MnO2 are the most influential parameters in reducing reflection loss. Accurate control of the parameters makes a BaFe12O19@MnO2 core–shell composite structure with a lot of sheets. The structure is capable of absorbing 99.99% of electromagnetic waves up to a sample thickness of 1.5 mm. The novelty of this study is its ability to achieve maximal absorptions on a sample with minimal thickness through precise parametric control. This characteristic makes it highly suitable for practical applications, such as performing as an anti-radar coating material. BaFe12O19@MnO2 demonstrates performance as a reliable electromagnetic wave absorber material with simple fabrication, producing absorption at C and X band frequencies.
Ferrite is a popular microwave absorption material due to its low production costs and high magnetic permeability. Spinel, granite, and magnetoplumbite are the three crystal formations of ferrite. Because of its high magnetic anisotropy but high density, absorption, and low efficiency, hexagonal magnetoplumite is chosen as the best anti-radar absorbent material.8 The chemical formula and crystal structure of barium ferrites are classified as M type (BaFe12O19), Y type (BaMe2Fe12O22), W type (BaMe2Fe16O27), Z type (Ba3Me2Fe24O41), X type (Ba2Me2Fe28O46), and U type (Ba4Me2Fe36O66). Me is a metal cation with radii that are almost comparable to Fe, resulting in the required engineering materials.9 Large coercivity fields in barium hexaferrite (BHF) make it unsuitable for use as an absorbent material for microwaves. The coercivity field gets smaller when Fe ions are replaced with other metal cations that have almost the same radius.10 M-type hexagonal ferrite has been the subject of extensive research and development over the last decades.11 An M-type hexagonal ferrite material was selected because of its properties as a permanent magnet and because it exhibited the potential to be used as a radar-absorbing material (RAM). The advantages of barium hexaferrite (BaFe12O19, i.e., BHF) include a high saturation magnetization value of 72 A m2 kg−1, a large coercive field of 594 kA m−1, a high Curie temperature of 450 °C, satisfactory corrosion resistance, and chemical stability.12 However, BaFe12O19 suffers weaknesses as an absorber, namely with respect to its high density, narrow absorption band, and high reflection loss. Its permittivity and permeability considerably differ, resulting in impedance mismatching, which results in a nonideal EM absorption performance. An effective strategy to achieve ideal impedance matching is to form a magnetic/dielectric composite structure.8 Several microstructural designs that can form magnetic or dielectric composites include ultrasonic spray,13 core–shell,14 sandwich-like, hollow sphere, porous,5 and multi-layered.15 Encapsulating magnetic materials with nonmagnetic ones can also be used to increase energy anisotropy, resulting in increased absorption.16,17 Nevertheless, achieving a simultaneous realization of high reflection loss (RL), low thickness, and lightweight18 poses significant challenges for radar-absorbing materials due to the inherent trade-off between impedance match, attenuation capability,19 and excellent corrosion resistance.20
Manganese oxide (MnO2) is a dielectric material that can be used as a shell because it has multiple valences (Mn2+, Mn3+, and Mn4+), strong oxidizing ability, EM radiation absorption ability based on the structural properties of Mn, a large surface area, acid resistance, low toxicity, a narrow band gap, low cost, and is good for the environment.21 As an antiradar material, BHF can be synthesized as nanoparticles via top–down or bottom–up methods. Generally, for the synthesis of BHF-based nanoparticles, in addition to the hydrothermal method, other alternatives exist, including mechanical alloying,22–24 coprecipitation,10,25,26 sol–gel,27 and autocombustion.28 Hydrothermal synthesis offers advantages over other synthesis methods: low cost, nontoxicity, environmentally friendly precursors, and simple procedures.
Hydrothermal synthesis of barium hexaferrite with manganese dioxide creates a core–shell composite with a reflection loss of −54.39 dB at 11.26 GHz. Hu et al. analyzed the effect of temperature and sample thickness and determined that EM wave absorption was greatest at 170 °C and a thickness of 2.6 mm.8 The increased composition ratio of MnO2 on CIP@MnO2 composites increased impedance matching dielectric loss.29 In our previous work, BaFe11.2Mg0.4Al0.4O19 was fabricated to achieve a reflection loss of −40.8697 dB at 11.896 GHz.24 The effect of Mg–Al substitution increasing electromagnetic wave absorption of BaFe12−2xMgxAlxO19 with reflection loss of −17.62 dB at 8.2 GHz23 and fabrication of BaFe9Mn1.5Ti1.5O19, which achieved reflection loss of −19.75 dB at 13.6 GHz.22 Lin et al. prepared the BaFe12O19@Fe3O4 core–shell composite, which achieved the reflection loss of −33,6 dB.30 Liu et al. prepared BaFe12O19@C with the reflection loss of −87.41 dB at 10.72 GHz.31 Lu et al. prepared BaFe12O19@ZnFe2O4/MWCNTS, which achieved the reflection loss of −42.35 dB.32 In light of the previous study, additional investigation was undertaken to examine the impact of alterations in hydrothermal holding time, temperature, BaFe12O19:
MnO2 mass ratio composition, and sample thickness on enhancing the performance of radar-absorbing materials at minimum sample thickness.
The novelty of this research is in the control of the BHF:
MnO2 composition ratio, which has not been previously investigated. It will be interesting to see how this affects the reduction of reflection loss. Some previous researchers focused more on hydrothermal temperature variations and made little study of hydrothermal holding time to reduce reflection loss. Controlling the appropriate BaFe12O19@MnO2 synthesis parameters makes a nanoflower MnO2 structure with flattened sheets, tight sheets, and enough sheet depth to absorb the most electromagnetic radiation. The research involved the development of anti-radar-property-containing coatings with narrow thicknesses to facilitate practical application. The research objective produced the thinnest anti-radar material that was readily applicable as a coating. This study looks at how to improve microwave absorption performance up to 99.99% in wideband C and X band frequencies by changing sample composition, hydrothermal temperature, hydrothermal holding time, and sample thickness.
The synthesis of BaFe12O19 in molten salt began with the stoichiometric mixing of BaCO3, Fe2O3, and NaCl at a BaFe12O19:
NaCl mass ratio of 1
:
2. The precursors were milled at 150 rpm in a planetary ball for 2 h in an ethanol medium. Subsequently, the milled samples were dried at 80 °C for 12 h and then calcined at 1000 °C for 2 h. The next step was to rinse the sample to remove the salt content. In the second molten salt step, mix with a Fe2O3
:
BaCl2·2H2O mass ratio of 1
:
2 to form BaFe12O19 and a BaFe12O19
:
Fe2O3 molar ratio of 1
:
500. The samples were dried at 80 °C for 12 h, followed by calcination at 1100 °C for 8 h in a muffle furnace.
The synthesis of the BaFe12O19@MnO2 core–shell composite started with dissolving KMnO4 in deionized water and adding in BaFe12O19 at various BaFe12O19:
KMnO4 mass ratios (1
:
0.25, 1
:
0.5, 1
:
0.75, and 1
:
1). The homogeneous sample solution was placed into a Teflon-lined autoclave vessel at various hydrothermal temperatures (140 °C, 160 °C, and 180 °C) with holding times of 9 h, 12 h, and 15 h. Table 1 presents the details of the sample code parameters. Fig. 1 shows the research design.
Sample code | Ratio wt% (BHF![]() ![]() |
Sample thickness (mm) | Hydrothermal | |
---|---|---|---|---|
Temperature (°C) | Holding time (hours) | |||
A | 1![]() ![]() |
1; 1.5; 2; 2.5; 3 | 160 | 12 |
B | 1![]() ![]() |
1; 1.5; 2; 2.5; 3 | 160 | 12 |
C | 1![]() ![]() |
1; 1.5; 2; 2.5; 3 | 160 | 12 |
D | 1![]() ![]() |
1; 1.5; 2; 2.5; 3 | 160 | 12 |
E | 1![]() ![]() |
1; 1.5; 2; 2.5; 3 | 140 | 12 |
F | 1![]() ![]() |
1; 1.5; 2; 2.5; 3 | 180 | 12 |
G | 1![]() ![]() |
1; 1.5; 2; 2.5; 3 | 160 | 9 |
X-ray diffraction (XRD) characterization was performed to determine the crystal structure (Bruker D8 Advance, Massachusetts, USA). We used a Cu tube operated at 40 kV/35 mA, 280 mm goniometer radius, 0.6 divergence slit, 2.5 soller slit at 5° min−1, with a range of 2-theta 20°–100°.
The surface microstructure and morphology were analyzed via field emission scanning electron microscopy with electron-dispersive X-ray spectrometry (FESEM-EDS, JIB-4610 F, JEOL, Tokyo, Japan) operated at 15 kV accelerating voltage. The particle size distribution was analyzed via particle size analysis (PSA Malvern Zetasizer). The magnetic properties were studied using a vibrating sample magnetometer (VSM250, Xiamen, China). A vector network analyzer (VNA, two ports, Anritsu MS 46322 A, Allen, TX, USA) was used to analyze the S parameters in a bid to estimate the transmission and RLs. Reflection loss by eqn (1) and (2)6,33–37 were used to calculate the RL via the Nicholson–Ross–Weir method, employing measurements of the transmission signal (S21) and reflection signal (S11).
![]() | (1) |
![]() | (2) |
Zin and Zo represent the impedances of the material and free space: relative permittivity (εr), relative permeability (μr), velocity of light in a vacuum (c), EM frequency (f), and sample thickness (d).
The peak characteristics of BaFe12O19 were marked at 22.9°, 30.3°, 32.1°, 34.1°, 37.1°, 55°, 56.5°, and 63°, corresponding to the hkl planes (006), (110), (017), (114), (023), (127), (0211), and (220), respectively. BaFe12O19 crystals have a hexagonal structure with a P63/mmc space group. The peak characteristics of MnO2 confirmed by ICSD number 98-007-6430 were marked at 37.2°, 42.7°, 56.5°, and 67.1°, corresponding to the hkl planes (010), (011), (012), and (110), respectively. MnO2 crystals have a hexagonal structure with a P63/mmc space group. Rietveld refinement of the diffraction pattern was performed using the software material analysis using diffraction (MAUD). The refinement parameters included background, scale factor, atomic positions, lattice parameters, and crystal orientation. Refinement results were accepted if they met the reliability index values of the R-weighted profile (Rwp), R-expected profile (Rexp), and SIG. In the MAUD program, the SIG parameter is used to judge how well crystal structure models made from X-ray diffraction patterns match reality. SIG is the standard deviation between the calculated and observed intensities within the range. This parameter is a measure of the suitability between observed and calculated diffraction patterns. Parameter values are expected to change during refinement. The smaller the reliability index, the higher the agreement between observed and calculated diffraction patterns. Refinement is accepted if it meets a SIG of 4, Rwp of 20%, and Rexp of 15%. The diffraction pattern resulting from the XRD characterization was refined by comparing it to the standard COD diffraction pattern CIF-9008137. The CIF-9008137 data have space group of P63/mmc with a hexagonal crystal system, and the lattice parameters a and c are 5.893 Å and 23.194 Å, respectively.
At different BaFe12O19:
MnO2 mass ratios (1
:
0.25, 1
:
0.5, 1
:
0.75, and 1
:
1), the results of samples A, B, C, and D were shown in Fig. 2 and Table 2. Single-phase BaFe12O19@MnO2 was successfully synthesized (see Table 2's outcomes of the refinement). Table 2 presents the result of BaFe12O19@MnO2 refinement using the software MAUD at various BaFe12O19
:
MnO2 mass ratios with highly satisfactory validation. In general, the intensity of the diffraction pattern decreases as the mass fraction of MnO2 in the BaFe12O19@MnO2 composite material increases. It has been suggested that the observed reduction in intensity can be attributed to the agglomeration of MnO2, creating a covering on the surface boundary of BaFe12O19. Consequently, there is a tendency for the crystallite size of BaFe12O19@MnO2 to increase slightly.29,38–40 Through careful control of the synthesis parameters, MnO2 agglomeration can be minimized. This is in line with the FESEM result that MnO2 has the perfect structure of a nanoflower. Thus, the increase in BaFe12O19@MnO2 crystallite size is not significant, as shown in Table 2.
Description | 1![]() ![]() |
1![]() ![]() |
1![]() ![]() |
1![]() ![]() |
---|---|---|---|---|
SIG | 2.0892 | 2.0053 | 2.1409 | 2.1081 |
Rwp (%) | 16.73 | 15.61 | 14.518 | 15.035 |
Rexp (%) | 8.0082 | 7.7843 | 6.7813 | 7.1321 |
a (Å) | 5.8939 | 5.8936 | 5.8934 | 5.8931 |
c (Å) | 23.2045 | 23.1991 | 23.1984 | 23.1981 |
Volume (Å3) | 697.878 | 697.753 | 697.657 | 697.598 |
Density (g cm−3) | 5.29 | 5.29 | 5.29 | 5.29 |
Crystallite (nm) | 59.18 | 59.17 | 59.19 | 59.22 |
The lattice parameters and unit-cell volume of BaFe12O19@MnO2 experienced a small drop as the mass fraction of MnO2 increased. The substitution of the Fe3+ ion (0.64) with the Mn4+ ion (0.53) resulted in a decrease in the lattice parameters. However, the density remained unchanged as the addition of Mn had already been accounted for in the mass. The utilization of Mn4+ in replacement of Fe3+ results in a decrease in the lattice parameters and unit-cell volume. The reason for this is that Mn4+ has a relatively smaller atomic radius in comparison to Fe3+.41
Fig. 3 shows the XRD diffraction pattern obtained when the mass ratio of BaFe12O19 to MnO2 is 1:
0.5. Fig. 3(a) shows samples E, D, and B synthesized at variations in hydrothermal temperature (140 °C, 160 °C, and 180 °C) for a holding time of 12 h. Fig. 3(b) shows samples G, B, and H at variations in hydrothermal holding time (9 h, 12 h, and 15 h) at a temperature of 160 °C. The rise in hydrothermal temperature increases the intensity of the diffraction peaks, which indicates an increase in crystallinity. Rising hydrothermal temperature increases the crystallite size owing to an increased reaction rate. During the hydrothermal process, hydrothermal temperature and holding time have the same effect on increasing the crystallite size because both of these parameters affect the rate of synthesis and decomposition of precursors42 in the endothermic reaction of BaFe12O19@MnO2 synthesis.
![]() | ||
Fig. 3 Diffraction patterns of BaFe12O19@MnO2 synthesized at various hydrothermal (a) temperatures and (b) holding times. |
Using the established standard (see Table 3), the SIG, Rp, and Rexp values show how well the calculated and observed diffraction patterns match (based on the modeling data). The holding time affects the intensity of the resulting diffraction pattern. The greater the holding time, the higher the diffraction pattern's intensity, so that the compatibility between calculated and observed diffraction patterns is maximized. From Table 2, it can be seen that the increase in the mass fraction of MnO2 did not affect the crystallite size of BaFe12O19@MnO2. However, an increase in temperature and hydrothermal holding time increased the crystallite size.
Description | 140 °C, 12 h | 160 °C, 12 h | 180 °C, 12 h | 160 °C, 9 h | 160 °C, 15 h |
---|---|---|---|---|---|
SIG | 2.184 | 2.108 | 2.446 | 2.618 | 1.853 |
Rwp (%) | 18.125 | 15.035 | 19.006 | 18.647 | 13.446 |
Rexp (%) | 7.116 | 7.132 | 6.819 | 7.122 | 7.254 |
a (Å) | 5.8932 | 5.8931 | 5.8936 | 5.8933 | 5.8930 |
c (Å) | 23.1974 | 23.1984 | 23.1975 | 23.1960 | 23.1970 |
Volume (Å3) | 697.591 | 697.598 | 697.679 | 697.607 | 697.681 |
Density (g cm−3) | 5.290 | 5.290 | 5.290 | 5.290 | 5.290 |
Crystallite size (nm) | 57.800 | 59.220 | 65.580 | 44.480 | 69.580 |
![]() | ||
Fig. 4 (a) FESEM image of the BaFe12O19@MnO2; (b–e) EDS mapping of the BaFe12O19@; and (f) element content of the BaFe12O19@MnO2. |
Fig. 5(a–f) show the structure of the MnO2 core cell resulting from hydrothermal synthesis at various compositions, temperatures, and hydrothermal holding times at magnifications of 50000× and 1
500
00×. Fig. 5(g–l) shows the success of molten salt synthesis at making MnO2 attachment pathways on the surface of BHF at different BHF
:
MnO2 mass ratios, hydrothermal temperatures, and hydrothermal holding times at 300
00× and 1
000
00× magnifications. Generally, the BHF structure has a morphology with a highly smooth surface without any pores on the surface.
Fig. 5(a, b, g and h) shows the morphology for various BHF:
MnO2 mass ratios (1
:
0.25 and 1
:
0.5) at 160 °C for 12 h of holding time. An increase in the MnO2 fraction affects the distribution and results in MnO2 agglomeration on the surface of BaFe12O19, which agrees with previous studies.3 Fig. 5(a and b) show the size of the nanoflower MnO2; the thicker the petals, the higher the particle size (see Fig. 6(a)). From Fig. 5(g and h), it can be seen that increasing the fraction of MnO2 in BaFe12O19@MnO2 provides a pathway for the growth of more MnO2 nanoflowers.
![]() | ||
Fig. 6 PSA results for BaFe12O19@MnO2 (a) mass ratio, (b) temperature, and (c) hydrothermal holding time. |
Fig. 5(b–d and h–j) shows results for temperature (160 °C, 140 °C, and 180 °C) with a 12 hour holding time. The increase in hydrothermal temperature aims to result in more nucleation of the core and cell in the BaFe12O19@MnO2 composite system.8 Fig. 5(c) and (i) show the structure of MnO2 nanoflower small sheets with the smallest particle diameter and the valley shape of the MnO2 sheets, which wasn't seen at 140 °C. Although the maximum magnification is 1500
00×, the formation of MnO2 flowers is imperfect. On the surface of the hexagonal BHF, there are indications of fine strokes overlapping each other at 300
00× and 1
000
00× magnifications. The hydrothermal synthesis mechanism has a lower reaction rate when conducted at lower temperatures, resulting in isotropic crystal growth. Inversely, higher temperatures lead to an increased reaction rate, causing the aggregation of MnO2 crystals with anisotropic growth.44 Previous studies showed that BaFe12O19 produced using molten salt had a size in the range of 25–50 μm,40,45 while MnO2 nanoflowers had a size in the range of 200–600 nm.5,46 The MnO2 nanoflower exhibits a particle size of 792 nm at a temperature of 180 °C, as depicted in Fig. 5(d and j). Conversely, at a temperature of 160 °C, the particle size decreases to 365 nm, as shown in Fig. 5(b and h). The smallest particle size of 232.5 nm is observed at the lowest temperature of 140 °C, as illustrated in Fig. 5(c and i). The changing of hydrothermal temperature has a significant impact on both the particle size of MnO2 and the surface area of barium hexaferrite.47 The particle size and depth of the nanosheets grew with increasing hydrothermal temperature, as shown in Fig. 5(c, d, i and j), and the MnO2 route on the surface of BaFe12O19 rose maximally at 160 °C. The FESEM characterization revealed that the diameter of the nanoflowers increased with increasing temperature in the hydrothermal synthesis. The larger the surface area of the nanoflower, the greater the EM wave absorption on the absorber material. Shell thickness plays a crucial part in the ongoing absorption process by lowering wave reflection, boosting EM wave scattering, and offering an opportunity to attenuate EM waves more effectively. A recent study found that a hydrothermal temperature of 170 °C with a holding time of 12 hours was ideal for the creation of more homogeneous nanoflowers.8
The growth of MnO2 and BHF particles is affected by hydrothermal temperature and holding time. Fig. 5(e and k) shows that a holding time of 9 h results in the growth of nanoflowers with a 284.66 nm particle size, short MnO2 sheet segments, and considerably thin BHF surface stripes. In Fig. 5(d and j), a holding time of 12 h results in a uniform particle size of 792 nm and a larger, wider sheet. The boundaries between the flowers are marked with the edges of the sheet on the nanoflower, which are more pronounced, showing the difference between the upper (lighter in color) and inner parts (dark in color) of the sheets. From Fig. 5(f and l), it can be seen that a holding time of 15 h results in the largest MnO2 nanoflower size, i.e., 800 nm. In the high-temperature hydrothermal synthesis of BaFe12O19@MnO2, the structure of the nanosheet shells in MnO2 appears flat with a larger size and thickness.47 The morphology of the increasing number of MnO2 nanosheets can be controlled by increasing the holding time in the hydrothermal synthesis of BaFe12O19@MnO2. The scanning electron microscopy characterization results show increased homogeneity in sample morphology, agreeing with a previous study.48 Increasing the hydrothermal holding time did not considerably change the size of the MnO2 particles but increased the dispersion and uniformity of the particles to make them more homogeneous, in line with a previous study.49 Maximum EM wave absorption is not guaranteed by the small particle size. However, a core–shell composite with the highest performance is created by the hexagonal plate-like BHF microstructure, where the surface is covered by the MnO2 nanoflower growth pathway. The MnO2 nanoflower exhibits a maximum polarization effect due to its enormous number, high density, and depth of sheets. The MnO2 nanoflower structure exhibits a scattering effect as a result of the composite core–shell construction, which considerably reduces reflection loss.
Fig. 6(b) demonstrates that the findings of this investigation are compatible with those of a prior study, which found that the particle size of MnO2 nanoflowers is in the 200–600 nm range.5,46 Temperature and hydrothermal holding time were found to increase particle size by up to 288% in this investigation. However, increasing the MnO2 fraction resulted in a 213% increase in particle size. Increases in temperature and hydrothermal holding time enhanced the crystallite size of BaFe12O19@MnO2 from 57.80 to 69.58 nm, as shown in Table 2.
The fabrication of nanoparticles using hydrothermal synthesis leads to the formation of highly crystalline structures. The size distribution of the particles can be controlled by carefully choosing the composition of the precursor and adjusting synthesis parameters, including temperature, pressure, and reaction duration.50 The particle sizes determined by FESEM differ slightly from those determined by PSA. At various hydrothermal temperatures of 140 °C, 160 °C, and 180 °C, the particle sizes determined by FESEM were 232.5 nm, 365 nm, and 792 nm, respectively, whereas those determined by PSA were 267.2 nm, 488.7 nm, and 768.5 nm. Particle sizes determined by FESEM characterization were 284.66 nm, 792 nm, and 800 nm for various hydrothermal holding durations of 9 h, 12 h, and 15 h, respectively, while they were 310.7 nm, 768.5 nm, and 893.8 nm for PSA characterization. The slight difference in measurement results between FESEM and PSA instruments is due to the PSA characterization mechanism being based on Brownian motion, which has measurement limitations because the measured particles have a hydrodynamic diameter with the assumption that the hydrodynamic radius is considered spherical without taking into account the hexagonal shape of BaFe12O19 particles.
The polydispersity index (PI) is used to estimate the particle size distribution range and to detect aggregation.51 This study's polydispersity measurement provided a PI of 0.5, showing that the core–shell composite BaFe12O19@MnO2 has a hexagonal, plate-like structure as a base reinforced with MnO2, with a tendency for generating spherical nanoflowers. As demonstrated in Fig. 5(a and b), the size difference between the core and shell in the core–shell composite results in a bimodal particle size distribution pattern; hexagonal BaFe12O19 has a larger size distribution than nanoflowered MnO2.
![]() | ||
Fig. 7 BaFe12O19@MnO2 VSM results at variations of (a) mass ratio composition, (b) temperature, and (c) hydrothermal holding time. |
In earlier studies,57 the magnetic saturation and coercivity of the field decreased with increasing mass ratios of MnO2. From Table 4, it can be seen that upon increasing the mass ratio of MnO2 in BaFe12O19:
MnO2 (1
:
0.25, 1
:
0.5, 1
:
0.75, and 1
:
1), the magnetic saturation decreased from 0.3562 T to 0.3075 T, magnetization remanence slightly increased from 0.1449 T to 0.1699 T, and coercivity reduced from 78.3475 kA m−1 to 50.7605 kA m−1. Simultaneously, BHmax was slightly increased from 3.6992 kJ m−2 to 5.1732 kJ m−2.
Sample | Ms (Tesla) | Mr (Tesla) | Hc (kA m−1) | BHmax (kJ m−2) |
---|---|---|---|---|
1![]() ![]() |
0.3562 | 0.1449 | 783.475 | 41.792 |
1![]() ![]() |
0.3432 | 0.1699 | 654.781 | 36.992 |
1![]() ![]() |
0.3332 | 0.1699 | 652.469 | 57.395 |
1![]() ![]() |
0.3075 | 0.1613 | 507.605 | 51.732 |
The addition of MnO2 to BaFe12O19 successfully changed BaFe12O19 from a hard magnet to a soft one, as characterized by a coercivity of 65–78 less than 100 kA m−1. Magnetic saturation and coercivity can decrease with an increasing MnO2 fraction. Past research works57–59 emphasized that because MnO2 is antiferromagnetic, its spin results in a decrease in surface anisotropy, reducing the spin magnetic moment. The remanence increased with the MnO2 fraction, which was possible because Fe3+ ions occupy BHF crystals in the octahedral, tetrahedral, and trigonal bipyramidal lattices. A downward spin was observed in the tetrahedral (4f1) and octahedral (4f2) lattices, which enhanced the material's magnetic characteristics. However, the octahedral (12 k, 2a) and trigonal bipyramidal (2b) lattices had an upward spin, deteriorating the material's magnetic characteristics. Mn4+ of MnO2 can replace Fe3+ on 4f1 and 4f2, increasing the remanence.
From Table 5, it can be seen that increasing hydrothermal temperature decreases the saturation, remanence, BHmax, and coercivity of the magnetic field, agreeing with previous research works.60 It can also be seen that an increase in hydrothermal temperature up to 160 °C in the synthesis of BaFe12O19@MnO2 results in a lower BHmax. It seems that the effect of particle energy leads to a wider continuous excitation spectrum, while at 140 °C, the magnetization value goes up because Fe3+ spin collinearity goes up in nanoparticles. At 140 °C, thermal fluctuations are reduced to produce an isotropic magnetic moment, and these conditions increase the coercivity field.60 A hydrothermal temperature of 180 °C with a holding time of 12 h results in the lowest magnetic saturation and BHmax, as presented in Table 5.
Temperature and holding time | Ms (Tesla) | Mr (Tesla) | Hc (kA m−1) | BHmax (kJ m−2) |
---|---|---|---|---|
180 °C, 12 h | 0.3207 | 0.1753 | 728.804 | 32.218 |
160 °C, 12 h | 0.3432 | 0.1699 | 654.781 | 36.992 |
140 °C, 12 h | 0.3562 | 0.1449 | 783.475 | 39.876 |
160 °C, 15 h | 0.3425 | 0.2076 | 780.657 | 36.891 |
160 °C, 12 h | 0.3432 | 0.1699 | 654.781 | 36.937 |
160 °C, 9 h | 0.3514 | 0.2069 | 705.488 | 38.794 |
In the synthesis of antiradar materials, magnetic components are crucial to ensuring the effectiveness of EM wave absorption. The magnetic component will affect the magnetic dipole moment, where the magnetic dipole moments will interact, and there is a high possibility of a transition from a low-to high-energy level. On a microscopic level, the way EM waves are absorbed is due to interactions between magnetic dipoles, which change the potential energy depending on how far apart each magnetic dipole moment is. This difference in potential energy causes the microwaves to be absorbed in various ways. Based on this, it can be said that the MnO2 doping mechanism changed the essential properties of BaFe12O19 from those of a hard magnet to those of a soft magnet. This is shown by the fact that the coercivity changed by less than 100 kA m−1. Reducing the properties of a hard magnet to those of a soft magnet might decrease the instances of loss of magnetic resonance of BHF as a RAM.61
The RL decreased with increasing fractions of MnO2 in BaFe12O19:
MnO2, as shown in Fig. 8(a–d). The observed shift in MnO2 mass ratio occurs at 10.82 GHz, resulting in a 38.26% decrease in reflection loss from −28.28 dB to −39.10 dB. The observed change in the mass ratio of MnO2 occurs at a frequency of 10.82 GHz, resulting in a reduction in reflection loss of 38.26% from −28.28 dB to −39.10 dB. These findings suggest that there was a significant increase in microwave absorption, with the absorption rate rising up to 99.99%. Increasing the MnO2 fraction effectively reduced RL on account of the impedance-matching effect, agreeing with previous research.29,62 Previous studies reported that enhancing the material's dielectric properties effectively reduced RL owing to impedance-matching conditions.40,63
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Fig. 8 RL of BaFe12O19@MnO2 at 4–12 GHz frequency with different (a–d) mass ratios (0.25–1.0) and (e–h) 3D representations. |
Engineering of BHF nanoparticles with MnO2 forms a core–shell nanocomposite structure, combining their magnetic and dielectric loss characteristics to fabricate a superior absorber material. Dielectric materials offer the advantages of high dissipation ability and satisfactory stability. The synergistic effect between magnetic and dielectric losses can enhance EM absorption performance.5,31,43 A core–shell composite is a microstructure that has a synergistic effect between the core and shell owing to interfacial polarization originating from the accumulation of charges and ions at the interface, contributing to increased absorption.17 The conjugation between the magnetic and dielectric materials results in impedance matching, thereby increasing EM absorption and energy dissipation.
Fig. 8(a–d) shows that a sample with a maximum thickness of 3 mm always produces a minimum RL. The lowest RL was obtained at 1:
1 mass ratio and 3 mm thickness, i.e., −39.10 dB (10.8 GHz; 99.99% absorption). This observation indicates a positive correlation between sample thickness and microwave absorption, suggesting that greater absorption of microwaves by the antiradar material leads to a decrease in reflection loss.64
Fig. 9(a–c) shows increased hydrothermal temperature decreases reflection loss; when compared to other factors, the most effective hydrothermal temperature increase reduced reflection loss by 41.82%, from −29.08 dB to −41.24 dB. The lowest RL of −41.24 dB (5.18 GHz) was obtained at a hydrothermal temperature of 180 °C for the C band. This proves that an increase in hydrothermal temperature affects the nucleation rate of the core–shell composite BaFe12O19@MnO2 and the growth of MnO2 nanoflowers, agreeing with previous research works.8 The increased hydrothermal holding time relatively reduces the reflection loss. The optimum hydrothermal holding time of 12 h shows a reflection loss of −38.87 dB in Fig. 9(b).
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Fig. 9 RL of BaFe12O19@MnO2 at 4–12 GHz frequency with different (a–c) hydrothermal temperatures (140–180) °C, (b–d–e) hydrothermal holding times (12–9–15) h, and (f–j) 3D representations. |
The chemical approach of coating the core with a shell can modify the core's characteristics, such as magnetism, electricity, wave absorption, and chemical stability.65 The core–shell configuration produces a synergistic effect between the core and shell, optimizing the impedance characteristics and expanding the EM absorption bandwidth.1,65 Based on the analysis of the greatest drop in RL at hydrothermal temperature change, the RL range was (−29.08 up to −41.24) dB, a difference of 12.16 dB. Following that, various BaFe12O19:
MnO2 mass ratios, which ranged from (−28.28 to −39.10) dB, demonstrated a difference of 10.82 dB. Finally, the variation in hydrothermal holding time resulted in an RL range of −30.95 to −38.87 dB, representing a 7.92 dB difference. Temperature (41.82%) and composition (38.26%) contributed more significantly to the decrease in RL than hydrothermal synthesis holding time (25.59%).
Table 6 shows information about the recently discovered microwave absorption characteristics of ferrite-containing composite materials. This shows that BaFe12O19@MnO2 could be used as RAM. Several researchers proved that a core–shell composite is a hierarchical structure that can enhance the performance of RAMs. MnO2 is widely preferred because of its dielectric properties and can be used as a booster for changing polarization and reducing RL. From Table 6, it can be seen that this study produced an RL of −41.24 dB (5.18 GHz, C band) and 99.99% absorption at the lowest sample thickness, i.e., 1.5 mm. Additionally, the results of this study can also be applied to consider an antidetection aircraft coating with an absorption of 99.99% RL at −39.10 dB (10.8 GHz, X band) at 3 mm thickness. Radar wave absorption comprises two aspects: interference and radiation. Radar waves can be effectively absorbed by converting wave energy into heat or causing dissipation by means of interference. A remarkable RAM should possess high absorption power over a wide frequency range and low density.
Sample | Max RL (dB) | Frequency (GHz) | Thickness (mm) |
---|---|---|---|
BaFe12O19@MnO2-170 (ref. 8) | −54.39 | 11.26 | 2.6 |
Fe3O4@MnO2 (ref. 39) | −48.5 | 11.2 | 2.5 |
NiFe2O4@MnO2@graphene66 | −47.4 | 7.4 | 3 |
MoS2@n-C@CoFe2O4 (ref. 67) | −46.7 | 12.5 | 2.4 |
Fe3O4/MnO2 (ref. 38) | −43.6 | 9.2 | 3 |
BaFe12O19@ZnFe2O4/MWCNTs32 | −42.3 | 8.2 | 2.5 |
Graphene@Fe3O4Nanocluster@C@MnO2 (ref. 68) | −38.8 | 15 | 1.8 |
CF@CoFe2O4@MnO2 (ref. 69) | −41 | 5.8 | 4 |
CF@CoFe2O4@MnO2 (ref. 69) | −34 | 15.2 | 1.5 |
MnO2@Fe-graphene70 | −17.5 | 16 | 1.5 |
Ti3SiC2/BaFe12O19 (ref. 71) | −14.6 | 10.9 | 2.4 |
BaFe12O19@MnO2-F (this study) | −41.24 | 5.18 | 1.5 |
BaFe12O19@MnO2-D (this study) | −39.1 | 10.8 | 3 |
The electrical permittivity and magnetic permeability of the absorber material distinguish them. Permittivity is a measure of a material's impact on an electromagnetic field, whereas permeability is a measure of the material's influence on a magnetic field. Eqn (3) and (4) indicate complex permittivity and complex permeability, respectively.72
εr = ε′ − jε′′ | (3) |
μr = μ′ − jμ′′ | (4) |
The electromagnetic characteristics are studied below in order to investigate the microwave absorption mechanism of BaFe12O19@MnO2. In Fig. 10(a) and (b), both ε′ and ε′′ values show a similar trend across all of their frequency ranges. Increased MnO2 composition in BaFe12O19 increases the permittivity of the BaFe12O19@MnO2 core-cell composite, suggesting that MnO2 can significantly increase the permittivity.8,73 In general, real permittivity refers to energy storage, whereas imaginary permittivity denotes electric energy loss capability.74,75 The higher ratio composition of BaFe12O19@MnO2 (1:
1) can be attributed to the presence of interfacial polarization and enhanced dipolar polarization resulting from the numerous interfaces between MnO2 and BaFe12O19, along with any residual defects.66 Based on the principles of the free electron theory, the relationship between the imaginary part of the dielectric constant (ε′′) and the electrical conductivity (σ) can be approximated as ε′′ ≈ σ/2πε0f, where σ represents the electrical conductivity, ε0 denotes the dielectric constant in vacuum, and f corresponds to the frequency.76 The higher imaginary component of the BaFe12O19@MnO2 (1
:
1) composites can be explained by their improved conductivity and excellent electronic transmission capability.
Fig. 11 demonstrates that an increase in the MnO2 composition leads to a significant decrease in the complex permeability. The decline in permeability has an impact on the magnetic characteristics of coercivity (Hc), which decrease as the concentration of manganese dioxide increases, as confirmed in Table 4. Fig. 11(a) and (b) illustrate the relative complex permeability. The value of μ′ experiences fluctuations within the range of 1.75–2.25 and demonstrates a peak in frequency between 10 and 12 GHz due to natural ferromagnetic resonance and exchange resonance.77 Additionally, it remains rather constant throughout the 6–10 GHz frequency.
Fig. 12(a) illustrates the dielectric loss tangent (tan δε = ε′′/ε′) that corresponds to the given data. The largest dielectric loss occurs at a composition ratio of 1:
0.5, indicating that the BaFe12O19@MnO2 composites possess enhanced dielectric loss capacity. The magnetic loss tangent, represented as tan δμ = μ′′/μ′, is illustrated in Fig. 12(b). In Fig. 12(b), the greatest magnetic loss tangent occurs at a ratio of 1
:
1. The condition is very relevant, with the highest absorption at the composition ratio of BaFe12O19
:
MnO2 at 1
:
1, as shown in Fig. 8(d). The absorption of larger electromagnetic waves is influenced by the magnetic loss that affects its magnetic properties.
Moreover, it can be observed that the tan δμ are smaller than the tan δε, indicating that the primary factor contributing to loss in these materials is the dielectric structure.
Fig. 13 show schematic illustration of microwave absorption mechanisms of BaFe12O19@MnO2 core–shell composites. In general, the microwave absorption mechanism of BaFe12O19@MnO2 core–shell composites is quite complex and involves multiple processes. The microwave signal is attenuated by the magnetic and dielectric losses exhibited by the composite material. Due to the presence of BaFe12O19, which has high magnetic permeability and generates Eddy currents in response to an applied electromagnetic field, magnetic loss occurs.78 Furthermore, BaFe12O19 has large magneto-crystalline anisotropy, which leads to high reflection loss.79 Besides that, due to the presence of MnO2 nanoflowers, which have a high dielectric constant and can store energy in an electric field, the dielectric loss occurs.80 Dielectric loss is observed when an electromagnetic wave traverses a substance, inducing the polarization of its constituent molecules. The phenomenon of polarization gives rise to thermal effects, leading to the dissipation of energy and the reduction in the intensity of the electromagnetic wave.34,35 The delay of dipoles in turn around with an external electromagnetic field would consume the incident microwave.78
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Fig. 13 Schematic illustration of microwave absorption mechanisms of BaFe12O19@MnO2 core–shell composites. |
The mechanisms present in the composite material include assistant Eddy current, magnetic resonance loss, as well as enhanced impedance matching, magneto crystalline anisotropy, dielectric loss, and also other mechanisms like primary nature and exchange resonance, destructive interference, multiple reflection and scattering effect, and the subordinate effect of dipole and interface polarization loss81 all contribute to further reduce the microwave signal and improve the material's absorption performance. Furthermore, measuring the complex permittivity (εr = ε′ − jε′′) and complex permeability (μr = μ′ − jμ′′) of the material determines the electromagnetic response of the composite absorber.82 The real parts of these parameters represent storage capacity for electromagnetic waves, whereas the imaginary parts represent dissipation capacity. The maximum amount of EM radiation can be absorbed by an absorber when its input impedance is close to the impedance of a free space.33 The present study focuses on the optimization of BaFe12O19@MnO2 core–shell composites with the aim of enhancing their dielectric loss properties. This is achieved through the precise control of the morphology and distribution of MnO2 nanoflower on the BaFe12O19 surface. This is due to the proper morphology, precursor ratio composition, temperature, and hydrothermal holding time. Overall, the BaFe12O19@MnO2 exhibits a synergistic impact of several absorption mechanisms that work in concert to give strong and broad electromagnetic absorption in the C and X band frequencies.
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