Open Access Article
Nabil Retailleau,
Yacine Khidas and
Florence Rouyer
*
Univ Gustave Eiffel, Ecole des Ponts, CNRS, Navier UMR 8205, Marne-la-Vallée, F-77454, France. E-mail: florence.rouyer@univ-eiffel.fr
First published on 20th October 2023
Controlling the stability of a granular film is essential in a wide range of industrial applications, from aerated building materials to recovering ore by flotation and treating wastewater. We therefore carry out experiments of granular film opening where particles of hundred of micrometers above random close packing zip the two interfaces of a soap film which liquid pressure is controlled. We create a hole at the center of this dense granular film and, surprisingly, we observe that the opening is not always inhibited. Different behaviours are identified: total bursting of the granular film, intermittent opening and jammed state for which the hole does not evolve. The liquid pressure drives the transition from one opening behaviour to another. Lower is the liquid pressure, more jammed is the system. The critical pressure transition scales as the surface tension over the particle size until the finite size of the granular film is only few tens of the particle size. Ultimately we evidence that spontaneous hole in thin film between particle do not lead to the granular film failure.
Indeed, liquid foams are ephemeral due to three main destabilization mechanisms: the liquid drainage due to gravity or capillarity, the coarsening due to gas diffusion from small to large bubbles and the coalescence of films between bubbles.7 This mechanisms are generally coupled. The liquid films between the bubbles thin under the effect of gravitational or capillary drainage (or evaporation) and tend to break; the thinner they are, the more unstable they are. The stability of particle-laden foams is either associated to reduction of aging due to surface elasticity that inhibit bubbles coarsening,8 to particles confinement in liquid network that stop liquid drainage,9,10 or to large stability of films that prevent coalescence. The stability of films in the presence of particles is influenced by their size and hydrophobicity11 and is thus a delicate balance of particle-interface, surfactant-interface and particle–surfactant interactions that are highly susceptible to system change, see ref. 5, 12 and 13 for review. In a similar way to emulsions, particle laden foams stability is based on the principle of particles creating a steric barrier to coalescence, but the range of particle size and contact angle are smaller (within 60°–70°). Studying particle-laden films with controlled physico-chemical parameters is thus essential.
Few experiments have been conducted at the film scale. Stability of thin liquid films containing hydrophilic colloidal particles is explained by layered structure and a critical film size below which the colloidal particles show no tendency of leaving the film.14 Recently, for manually ruptured films made of colloidal particles right after its formation, it has been shown that hole opens in a manner similar to Newtonian fluids film.15 When allowed to rupture spontaneously after thinning, the same dense colloidal films exhibit exotic instabilities reminiscent of a wrinkling fabric on the film surface which could be caused by competition of its thickness with the colloidal particle size. For manually ruptured films made of large particles (grains larger thant 10 μm typically) partially non wetting and thus positioned at the interfaces of liquid soap film,16 Timounay et al. have shown that hole opening depends on the position of the particles in relation to the two interfaces of the film. Indeed, for films with particles attached to a single interface, full opening is observed at a constant retraction velocity that can be modeled by Taylor–Culick-like theory, balancing liquid and particles inertia against surface tension. But, this approach is only valid up to a critical value of particle coverage, presumably due to the interplay between the interfaces and the friction between particles. When the particles bridge the two interfaces (monolayer configuration) the hole opens intermittently and hole opening can be inhibited once the packing is sufficiently dense. Moreover it has been shown that the viscosity of such granular film diverges at the approach of the random close packing of the 2D discs assembly ϕ ≃ 0.84.17 In the light of these last decade experimental studies of manually triggered rupture of particle laden soap film, one can conclude that its opening is similar to classical soap film as long as the particle assembly is small and the particles are not affected by the confinement. Otherwise, the particle film exhibit behaviour similar to that of a solid membrane and particle film opening can be inhibited.
This experiments challenge the assumption made by numerical works, that a particle film would burst at low liquid pressure due to spontaneous rupture of thin liquid film between particles.13,18 Indeed, Morris et al. have modeled the stability of particle laden film by assuming that spontaneous opening occurs at the appearance of a liquid film with zero thickness in between the particles. Thanks to static simulations with Surface Evolver, they obtained the 3D equilibrium configuration of the liquid around the particles as a function of liquid pressure, particle surface fraction and contact angle. They have shown that liquid pressure has to be lower than a critical (capillary) pressure to form a liquid film of zero thickness, which absolute value decreases with particles separation (increases with particle surface fraction) and contact angle. Thus they have concluded that the thin liquid films with particles have a longer lifetime, producing a more stable froth because higher capillary depressure is required to generate its spontaneous rupture.
In previous hole-opening experiments with particulate soap films, the liquid pressure was neither controlled nor measured.15,16 Nevertheless liquid pressure inside a liquid foam varies due to gravity, so to compare an experiment on an isolated film with a film in the bulk of a foam, it is essential to be able to control this liquid pressure. Studying its influence on film opening is of interest for applications relating to the performance of aerated materials or the recovery of particles by flotation. In the present work, we want to study the influence of the liquid pressure on hole opening for dense granular film. To this end, we have developed an original experimental setup to control liquid pressure in a dense granular film, inspired from the thin film liquid-pressure balance.19,20
First, in ‘Materials and methods’ section, we detail this set-up and experimental protocols developed to trigger the rupture in a dense granular film. Second, we present the different opening behaviors and study their dependence with liquid pressure and particle size. Finally we conclude and discuss our results in view of other film opening behavior (soap film or elastic membrane) as well as applications.
We ensured that the size distribution was reduced by sieving particles. The size distribution is analyzed by laser diffraction with Mastersizer 3000 with Red light source (Max. 4 mW He–Ne, 632.8 nm), the results are summarized in the Table 1.
| Dp [μm] | ΔDp/Dp [%] | θ [°] | Δθ [°] |
|---|---|---|---|
| 80 | 10 | 74 | 2 |
| 141 | 8 | 80 | 3 |
| 250 | 12 | 81 | 4 |
| 590 | 10 | 70 | 3 |
The particles surface was chemically treated with silane (1H,1H,2H,2H-perfluorodode cyltrichlorosilane from Sigma-Aldrich, CAS No. 102488-49-3) to change their wetting properties. From the attachment of a bead to the surface of a pendant drop,21 the wetting angle θ is estimated on at least 10 different particles of each size. We performed the measurement by identifying the intersection between a particle and the droplet, next fitted two circles: one at the droplet apex and a second on the particle contour. We then calculate the angle between the tangents of the two circles at the intersection points. The wetting characteristics of the different particles are summarized in the Table 1. The contact angle with the surfactant solution is in the range θ = 75° ± 6° for all particle sizes, and we can consider that all particles have the same contact angle.
Each granular film is formed with one size of particle, we studied the case of monodisperse granular films.
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| Fig. 1 (a) Sketch of a side view of the granular film pressure balance. (b–e) Top view pictures illustrating the creation of a granular film attached to a porous plate from the granular raft. | ||
Varying the liquid pressure causes the air–liquid interfaces of the pores to curve. We can vary the liquid pressure of the porous disc without desaturation (no air penetration in the pores) in a range of ΔP ∈ [−900; 0] Pa.
During the experiment, we capture images of the films with a CCD camera. We can record the opening of the films at a maximum rate of 20 fps.
so that the liquid flow is quasi-static. It is verified with the pressure sensor: when we stop the syringe pump, there is no more pressure variation. By performing this pressure pre-cycle, the material is prepared to gain repeatability and erase the memory of its preparation. This will be confirmed in the next part presenting the results. It can also help densify the film in particles if there is enough space for some particles out of the plane, see Fig. 3b–d where a bright particle enter the liquid film and appear black after precycle.
We thus suspect that the granular film is quasi-2D in a sense that the mid plane of the particles do not perfectly lies on the same plane as previously noticed for granular raft.22
This experimental result is very interesting because it calls into question Morris et al.’s hypothesis18 that the granular film ruptures completely as soon as the liquid–gas interfaces touch. While this assumption was necessary in the numerical study to define a stability criterion based on the configuration of the liquid around the particles, it is not verified experimentally.
As explained before, after the formation of a granular film a liquid pressure pre-cycle is applied. Then, the liquid pressure is reduced again at the same rate until the desired value is reached and the rupture of liquid film between the particles is triggered manually with a needle (stainless steel, 0.8 mm of radius) by forming a hole in the particle network about the size of 3–5 particles of diameter at the center of the granular film (Section 3.2). We then pierce the liquid film at the center of the film.
When liquid pressure and particle diameter are varied, different types of hole opening in granular film are observed. We consider a film to be open when the opening front touches the porous disk locally or completely. We identified three behaviors that we named bursting, intermittent and jamming.
On Fig. 6 we report all the opening types we observed for 141 μm diameter particles when the liquid depression ΔP is varied from 0 to −325 Pa. We can note that the different types are correlated to liquid depression. For low depression all the granular films open by bursting whereas for high depression all granular films are jammed. In between, the three types of opening can occur. The opening behaviors are dispersed in the range of ΔP from −125 to −180 Pa: a granular film can either burst, open intermittently or be jammed (see vertical dotted lines of Fig. 6a). In order to reduce the dispersion that might be due to the preparation of the sample, we apply a pre-cycle to symmetrize the geometry of the granular film (see Section 2.5). The chosen value of the pre-cycle ΔPPC141 is such that, if we open a film at this value of depression, we will always observe a jamming behavior, i.e. ΔPPC141 = −300 Pa. With a pre-cycle, the opening behaviors are less dispersed, indeed bursting and jammed behaviors cannot be observed for the same ΔP (see vertical dotted line of Fig. 6b).
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| Fig. 6 Opening type observed as a function of the imposed ΔP at the puncture, for granular film with Dp = 141 μm: (a) right after their formation; (b) after a pre-cycle ΔPPC = −300 [Pa]. | ||
Quantitatively, we affect the values 0, 0.5 and 1 respectively to the bursting, intermittent and jamming classes for each experiment, and calculate average values of classes and ΔP values over five to ten experiments where the range of ΔP varies over approximately ten Pascals. These average values are analogue to the probability of inhibiting the total opening of a granular film. All averages i.e. opening inhibition probability (OIP) obtained for granular film made with particles of 141 μm are plotted in Fig. 7a. The horizontal error bars assigned to these average data represent the interval over which the average pressure is calculated. Even if the data are scattered, a clear trend is observed and an error function is plotted as a guide for the eye. Lower is the liquid pressure, more likely the hole opening is inhibited. All experiments (one hundred percent) for which ΔP ≤ −300 Pa result in a jamming state, after puncturing the center, the created hole remains forever. We punctured at other position in the granular film and we observed a static hole, even for holes closer than 5 beads of another hole. On the opposite, all experiments for which ΔP ≥ −50 Pa result in a total opening of the granular film. In the middle range of depressure −300 Pa ≤ ΔP ≤ −50 Pa, the probability of inhibiting the opening of granular film increases monotonically with decreasing ΔP.
Just as we prepared the films with 141 μm particles, we need to perform pressure pre-cycle for all particle size. Preliminary experiments have shown that for films formed with 250 μm particles, lowering the liquid pressure at ΔP = ΔPPC141 = −300 Pa leads to spontaneous ruptures. We therefore need a dedicated pre-cycle value for each particle size for which the liquid film is stable over the whole sample. We adapt the criterion for 141 μm particle laden films to the other particle sizes assuming that, for our systems made of grains and soap film, the pressure scales with the capillary pressure calculated from the surface tension (γ) and grain radius (Dp/2) i.e.
From ΔPPC = −300 Pa for Dp = 141 μm, we deduce ΔPPC/ΔPcap ≃ 2/3. Pre-cycle pressure values ΔPPC for given particle diameter Dp are reported in Table 2. We made sure that for these pre-cycle values no spontaneous rupture is observed and that triggered opening at ΔP = ΔPPC always leads to jammed state.
| Dp (μm) | 80 | 141 | 250 | 590 |
| ΔPPC (Pa) | −560 | −300 | −180 | −90 |
We therefore carried out experiments of triggered opening of granular films for all bead sizes at different depression after the dedicated pre-cycle. All results are presented on Fig. 7a, where points for any particle size are averaged over five to ten experiments in the range of depression represented by horizontal bars. Similarly to data discussed for granular film with 141 μm diameter beads, the larger is the depression, the more likely the hole opening is inhibited. Moreover, the smaller is the particle size, the larger is the depression threshold and the wider is the transition between the bursting and the jamming regime. Furthermore we notice a particular case for the 590 μm beads: no transition in the opening behavior with pressure variation, we only witness jammed films after triggered rupture. We assume that for this large particle size, which is one tenth of the granular film radius, arches and force chains might prevent the hole from opening.
As previously written, according to dimensional analyses for monodisperse granular and capillary systems, one expects a scaling of the pressure with
Thus we plot all previous data as a function of dimensionless pressure
in Fig. 7b. All data collapse on a same curve. For Δ
≥ −0.15, all granular films burst when exposed to puncture. For Δ
≤ −0.45, all granular films are jammed and hole opening is totally inhibited.
At low liquid depression, the granular film opens very fast like a soap film but also like stretched membrane. On one hand, a kind of rim forms at the periphery of the hole in a similar way of liquid soap film (see Fig. 5b). On another hand, some vertical granular film sheets dip down in a similar way of stretched membrane that bursts.25 Such behavior is also reminiscent of the exotic instabilities observed for spontaneous rupture of colloidal films.15 In the case of a dense granular film (above random close packing of the 2D assembly discs) we suspect that elasticity will play a role but in a different way to that of a classical soap film because the elasticity is not due to surfactants accumulation at the tip of the rim but due to grain network interaction via liquid meniscus like in a granular raft.22,26 In addition, the accumulation of grains at the periphery of the hole, for tightly packed grains, might requires out-of-plane displacement and total wetting of the grains, which are sources of dissipation. To elucidate which of the scenarios is correct (retraction of a liquid film or fragmentation of a stretched membrane), or whether a mixture of the two happens, high speed recording of hole opening is required but out of the scope of this paper.
For large depressions, the creation of a hole in granular film will not lead to its rupture, as the granular film remains at rest, like creating a hole in a solid with no stress. This result extends the stability of particle foams beyond the critical pressure at which the liquid film between the particles has zero thickness.13 In fact, even a spontaneous rupture might occurs at very low liquid pressure, the granular film stay at rest and thus the foam do not collapse. To explain this opening inhibition, the radial force pulling on the hole periphery must increase more slowly with liquid depression than internal cohesion. What is most intriguing about this system is that the radial force and the cohesion of the granular skeleton have the same capillary origin. This is why it would be particularly interesting to use numerical simulations, using Surface Evolver for example, to access to these interparticle forces.
Moreover, we show that the pressure of transition scales with the capillary pressure calculated as ratio of surface tension over particle size. For dimensionless pressure Δ
≤ −0.45, the probability to inhibit hole opening is equal to one. This inhibition is observed before the “spontaneous opening” i.e. the formation of thin film with the particles which is expected for Δ
≃ −1 for closely packed particulate film.18 Thus, spontaneous film opening obtained for very low pressure, cannot be responsible of bursting as the opening is inhibited in this range of pressure.
Finally, the resistance of granular film to triggered rupture is more effective the lower the liquid pressure, which is contrary to soap film for which low liquid pressure implies a thinner film, less stable and faster bursting.7 Due to gravity, hydrostatic equilibrium imposes a lower liquid pressure at the top than at the bottom of foams, therefore, we expect that in foams composed of partially hydrophobic particles bridging both interfaces of the films separating the bubbles, the collapse of the foam due to films burst avalanches would not start from the top as in liquid foams. In regards to flotation issues, the larger the froth height, the more stable the top layer, which means that particles recovery from the foam will be more difficult. One method is to re-wet the foam to increase the amount of liquid and thus reduce the stability of the particulate films. Importantly, this means that in Pickering foams where the bubbles are confined by such granular film, some spontaneous thin liquid film rupture may occur in between of the grains at very low liquid pressure but this will not cause the foam to collapse as the hole will not open.
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