Open Access Article
Xuepeng Liuab,
Hui Tong
*b,
Jinpeng Luob,
Jiafeng Zhub,
Shimo Caobc,
Ju Xubc and
Yudong Hou
*a
aFaculty of Materials and Manufacturing, Key Laboratory of Advanced Functional Materials, Education Ministry of China, Beijing University of Technology, Beijing 100124, China. E-mail: ydhou@bjut.edu.cn
bDepartment of Micro-Nano Processing Technology and Intelligent Electrical Equipment, Institute of Electrical Engineering, Chinese Academy of Science, Beijing 100190, China. E-mail: tonghui@mail.iee.ac.cn
cCollege of Engineering Science, University of Chinese Academy of Sciences, Beijing 100049, China
First published on 4th January 2023
Dielectrics of the polymer-matrix composite are considered to present combined advantages from both the polymer matrix and inorganic fillers. However, the breakdown strength, as well as energy density, is not effectively enhanced due to the poor compatibility between the organic and inorganic components. Herein, polymer composites derived from polystyrene (PS) and barium titanate (BTO) are proposed and beneficial interface modification by poly(styrene-co-maleic anhydride) (PS-co-mah) is conducted to improve compatibility between the inorganic filler and polymer matrix. The results show that the BTO@PS-co-mah/PS composites, in which the interfacial layer of PS-co-mah would undergo chemical reactions with the aminated BTO and blend PS matrix with excellent physical compatibility, exhibit enhanced breakdown strength and declined dielectric loss compared with both pure PS and BTO/PS without interfacial modulation. Particularly, the BTO@PS-co-mah/PS composite with 5 wt% filler content indicates optimized performance with an Eb of 507 MV m−1 and tan
δ of 0.085%. It is deduced that the deep energy traps introduced by the PS-co-mah layer would weaken the local electric field and suppress the space charge transporting so as to optimize the performance of composites. Consequently, the interfacial-modified BTO@PS-co-mah/PS would present great potential for applications, such as film capacitors.
δ) is also desired because dielectrics with low tan
δ would acquire high charge–discharge efficiency (η).6 Consequently, many efforts have been devoted to pursuing enhanced permittivity and breakdown strength while reducing the dissipation factor.
Thus far, there are various strategies to optimize the dielectric performance, such as intrinsic polymer dielectrics,12–16 all-organic composite polymer dielectrics17–22 and inorganic filler/organic matrix composite dielectrics.10,23–27 Among all the methods, the organic/inorganic composite dielectrics combining the high-εr inorganic fillers and a high-Eb polymer matrix would take advantage of both components.28–31 It is critical to choose the appropriate polymer and filler to obtain the optimized properties. In comparison with ferroelectric polymers (e.g., poly(vinylidene fluoride), PVDF) or linear polymers with strong polarity (e.g., polyimide, PI), polystyrene (PS) shows a low dielectric loss, excellent electric insulation, as well as low price and attractive processability.6,11,32 Thus, many attempts have been made on the PS-based composite dielectrics.6,11,32–38 For instance, a conductive filler such as graphite nanoplates (GNPs) was introduced to the PS matrix to prepare the GNP/PS nanocomposite.34 As a result, the value of εr was enhanced to 36 at 100 Hz when the filler loading was 9 vol%, though the electrical conductivity increased simultaneously. Similar results were also obtained in Al/PS nanocomposite.37 Obviously, the high electrical conductivity is not in favor of high η. On the other hand, high-εr ferroelectric ceramic fillers such as Ba0.5Sr0.4Ca0.1TiO3 (BSCT) and BaTiO3 (BTO) have also been adopted. In the BSCT/PS composite derived from the hot press method, tan
δ was relatively high, especially in the low-frequency range of 102 ∼ 105 Hz.32 The increase in the dielectric loss can be ascribed to the unmodified organic/inorganic interfaces. It is known that interface incompatibility would result in the agglomeration of fillers and the generation of defects, which are associated with deteriorated performance, such as dielectric breakdown and mechanical properties. To overcome this problem, the core–shell structured BaTiO3@PS was fabricated through atom transfer radical polymerization, which can be classified as a “graft from” approach.36 In the BaTiO3@PS/PS composite, the discharged energy density of 4.24 J cm−3 was obtained due to the reduced agglomeration of BaTiO3@PS and enhanced Eb. In another similar work, BaTiO3@PS particles with a core–shell structure were prepared by in situ reversible addition–fragmentation chain transfer polymerization from the BaTiO3 surface.38 The insulating polymer shell layer of PS not only functions as an interlayer to prevent the agglomeration of the nanoparticles but also serves as a matrix. Consequently, increased permittivity and very low dielectric loss, as well as weak frequency dependence of dielectric performance over a wide range of frequencies were acquired in the BaTiO3@PS/PS composite.
Based on the above background, in this work, the molecular modification at the interfaces between BaTiO3 nanoparticles and PS matrix via a more facial “graft to” method was conducted. Specifically, the copolymer of poly(styrene-co-maleic anhydride) (marked as PS-co-mah) was adopted to graft onto the surface of aminated BaTiO3 as polymer shells. On one hand, a chemical reaction occurred between the maleic anhydride segments in PS-co-mah and the amino groups on the surface of the pretreated BaTiO3 particles. On the other hand, the styrene segments in PS-co-mah would significantly improve the dispersion of BaTiO3 fillers in the PS matrix. Therefore, BTO@PS-co-mah/PS composite with increased compatibility between the inorganic and the organic interface with enhanced dielectric properties was obtained. Their mechanical and dielectric performances were investigated. We deduced that the enhanced breakdown strength and the suppressed dielectric loss can be ascribed to the deep energy traps introduced by molecular modification. Hence the charge density and trap energy level in the composite were characterized by the isothermal surface potential decay (ISPD) method.39,40 At the same time, the effect of interfacial coating on the local electric field distribution and dielectric breakdown development was also identified by phase-field simulation.
000 g mol−1), (3-aminopropyl) triethoxysilane (APTES), and hydrogen peroxide solution (30 wt%) were purchased from Aladdin Industrial, Inc. Xylene, poly(styrene-co-maleic anhydride) with cumene termination (PS-co-mah, with average Mn of 1900 g mol−1) were purchased from Shanghai Macklin Biochemical Co., Ltd.
![]() | ||
| Fig. 1 (a) Fabrication process and (b) schematic illustration of BTO@PS-co-mah nanoparticles and BTO@PS-co-mah/PS composites. | ||
The infrared spectra of BTO and PS-co-mah coated BTO were measured and are shown in Fig. 4a. The characteristic absorption peaks of the Ba–O bond and Ti–O bond can be seen clearly at wavenumbers of 1427 cm−1 and 490 cm−1, respectively. In BTO@PS-co-mah, the absorption peaks at 1850 cm−1 and 1780 cm−1 originated from symmetric and asymmetric stretching vibrations of C
O, and the strong and broad absorption peak at 1215 cm−1 is responsible for the stretching vibration of C–O–C in maleic anhydride. The bending vibrations of the benzene ring in polystyrene at 1452 cm−1 and 1490 cm−1 were also observed, which coincide with the peak of Ba–O to a certain extent. In the spectra of composites shown in Fig. 4b, the characteristic peaks for polystyrene can be clearly observed. In addition, as the filler content increases, the characteristic absorption peaks for polystyrene weakens because of its decreased proportion.
The crystal structures of the modified inorganic nanoparticles and composite films were characterized using XRD, as shown in Fig. 4c. It can be found that the peaks of BTO conform to the expected standard pattern, which is a typical cubic perovskite structure. The surface-modified BTO nanoparticles, i.e., BTO@PS-co-mah, exhibit a similar pattern with the unfunctionalized BTO, except for decreased peak strength and additional amorphous halo due to the interface-modified polymer of PS-co-mah. When it comes to the composites, it can be obviously seen that the characteristic peaks of BTO were strengthened while the amorphous halo of PS weakened with the augmentation of BTO@PS-co-mah loading in the composite film.
The mechanical properties of the composite are presented in Fig. 5. The data demonstrated that with the increase of the filler content, the tensile strength displayed a trend of increasing first and then decreasing. The highest value of the tensile strength (17.0 MPa) was obtained at the BTO@PS-co-mah loading of 5 wt%. The particles would occupy the voids and decrease the free volume in the composite, resulting in a compact structure. At low filler content of no more than 5 wt%, the reinforcement effect plays a major role in the composite leading to the enhancement of tensile strength. While as the filler content continues to increase, a slight decrease in the mechanical property occurs due to the micro-agglomeration of the filler particles and increased defects in composite. In addition, it can also be seen that the elongation rate of the PS-based composite material is negatively correlated with the mass fraction of the filler.
![]() | ||
| Fig. 5 Tensile strength and elongation rate of BTO@PS-co-mah/PS nanocomposites at different filler contents. | ||
![]() | ||
| Fig. 6 Dependence of permittivity on (a) frequency and (b) BTO@PS-co-mah content, respectively; dependence of dissipation factor on (c) frequency and (d) BTO@PS-co-mah content, respectively. | ||
| Content of filler | ε (@kHz) | tan δ (@kHz) |
Eb (MV m−1) | Ue (J cm−3) |
|---|---|---|---|---|
| 0 | 2.64 | 0.00046 | 430 | 2.16 |
| 1 wt% | 2.68 | 0.00060 | 429 | 2.18 |
| 3 wt% | 2.73 | 0.00090 | 477 | 2.75 |
| 5 wt% | 2.81 | 0.00085 | 507 | 3.20 |
| 9 wt% | 2.87 | 0.00160 | 453 | 2.60 |
| 13 wt% | 3.03 | 0.00171 | 427 | 2.44 |
| 17 wt% | 3.54 | 0.00306 | 359 | 2.02 |
| 5 wt% (BTO-NH2/PS) | 2.78 | 0.00114 | 358 | 1.58 |
The BTO@PS-co-mah/PS nanocomposites also displayed impressive dielectric loss, as shown in Fig. 6c. The peak of dissipation factor (tan
δ) values in the frequency range of 102 Hz to 103 Hz can be attributed to the rotation of the side-chain structure or other small units in the PS matrix and the interface modifier of PS-co-mah. Moreover, the dissipation factors increase again after 105 Hz because of the movement of the polymer segment in PS and PS-co-mah. From Table 1 and Fig. 6d, it can be concluded that the tan
δ values at 103 Hz increase from 0.00060 to 0.00306 with the augmentation of the filler content. The dissipation factors are quite low due to the non-polar polymer matrix and the reasonable interface modulation compared with polymer composites reported in the literature. The effect of the interface modification can be revealed evidently by comparing BTO@PS-co-mah/PS with BTO-NH2/PS. Obviously, nanocomposites, including modulated BTO by PS-co-mah demonstrate higher permittivity and lower dissipation factor at the same filler content of 5 wt% in the entire investigated frequency. Specifically, the polar maleic anhydride segment in PS-co-mah on the surface of BTO is beneficial to orientating polarization so as to enhance permittivity. At the same time, the interface modification would improve the compatibility between the inorganic filler and polymer matrix and suppress the transport of space charge. Therefore, conductivity loss is suppressed and the dissipation factor was reduced. Therefore, tan
δ at 103 Hz of BTO@PS-co-mah/PS (0.00085) decreases by 25% compared with that of BTO-NH2/PS (0.00114). Thus, the judicious interface modification by PS-co-mah contributes to the improvement of dielectric properties as well as the decoupling in dielectric parameters of εr and tan
δ.
Breakdown strength (Eb) is another critical parameter because the energy density is proportional to the square of Eb. The breakdown strength of the nanocomposite films was analyzed by a two-parameter Weibull statistic distribution function, which can be expressed as:
![]() | (1) |
![]() | ||
| Fig. 7 (a) Weibull distribution fitting and (b) breakdown strength of PS-based nanocomposite films with different BT@PS-co-mah contents at room temperature. | ||
The characteristics of the energy traps in the PS-based composites were probed by the isothermal surface potential decay (ISPD) method to confirm the effect of the coating layer of PS-co-mah. According to the isothermal current decay theory, the energy level of traps (ET) and the trapped charge density (Qs) can be calculated as follows:
ET = kBT ln(νATEt)
| (2) |
![]() | (3) |
In eqn (2), kB is the Boltzmann constant, T is the temperature of the sample, νATE is the escape frequency of the trapped charge (4.17 × 1013 s−1), and t is the time of potential decay. In eqn (3), ε0 is the vacuum permittivity, εr is the relative permittivity, qe is the elementary charge of 1.6 × 10−19 C, L is the thickness of the sample, ϕ(t) is the time-dependent surface potential of the sample. The carriers would escape from the traps when gaining energy. It is easier for the charges in shallow traps than that in deep traps to escape because of the lower energy barrier. Fig. 8a and b illustrate the energy level and the density distribution of traps in BTO-NH2/PS (5 wt%) and BTO@PS-co-mah/PS (5 wt%), respectively. The corresponding peak-splitting curves are shown in Fig. 8c and d. Compared with BTO-NH2/PS, BTO@PS-co-mah/PS exhibits a decreased number of shallow traps with an integral decline from 7.41 × 1012 eV m−2 to 6.55 × 1012 eV m−2 because of the reduction in the trapped charge density. When it comes to the deep traps, owing to the enhanced value of Qs, the number of deep traps in BTO@PS-co-mah/PS increases to 2.74 × 1012 eV m−2, which is 31% higher than that of BTO-NH2/PS (2.07 × 1012 eV m−2). In addition, the center of the energy level also increased from 1.044 eV to 1.049 eV. It can be concluded that in the interfacial-modified BTO@PS-co-mah/PS, the depth, as well as the number of deep traps, were enhanced, thanks to the coating layer of PS-co-mah, though the shallow traps were decreased. It is well agreed that the deep energy traps at the interfacial region could capture charge carriers, thus resulting in a weakened local electric field, suppressed transporting rate of charge carriers, and delayed dielectric breakdown. Consequently, the value of Eb is significantly enhanced in BTO@PS-co-mah/PS (507 MV m−1) compared with BTO-NH2/PS (358 MV m−1).
Furthermore, COMSOL Multiphysics was adopted to identify the effect of the interfacial coating on the local electric field distribution and dielectric breakdown development. The preset permittivities of BTO, PS-co-mah, and PS are 3000, 3, and 2, respectively. The simulated results of the electric field distribution and polarization distribution are presented in Fig. 9. It is revealed that the nanocomposite of BTO/PS without the interface modulation manifests a severe concentration of local electric field at the interface between BTO particles and the PS matrix, stemming from the strong polarization around the surface of BTO parallel to the direction of the electric field. The locally distorted and excessively high electric fields around the interface would result in a higher probability of occurrence of dielectric breakdown than that in the pure polymer matrix. While in composites of BTO@PS-co-mah/PS with interface modification, there is something different. PS-co-mah would exhibit stronger polarity and higher permittivity than pure PS due to the large dipole moment (3.95 Debye) derived from the copolymerized maleic anhydride segment. Therefore, chemical traps with deep energy are introduced at the interfacial region to trap space charge and suppress severe electric field distortion. As a result, enhanced Eb was acquired in the interfacial-modified BTO@PS-co-mah/PS nanocomposite, which is consistent with the results from Weibull breakdown and ISPD measurement.
![]() | ||
| Fig. 9 Finite element simulation of electric field distribution of (a) BTO/PS, (b) BTO@PS-co-mah/PS, and polarization distribution of (c) BTO/PS, (d) BTO@PS-co-mah/PS. | ||
The theoretical energy density (Ue) was explored using the following equation:
![]() | (4) |
δ. The composite dielectrics of BTO@PS-co-mah/PS with high energy density and low dielectric loss are promising for applications such as film capacitors.
| This journal is © The Royal Society of Chemistry 2023 |