Wilgner
Lima da Silva
ae,
Marc
Walker
b,
Rogério M.
Ribas
c,
Robson S.
Monteiro
c,
Emma
Kendrick
*d and
Richard I.
Walton
*a
aDepartment of Chemistry, University of Warwick, Gibbet Hill Road, Coventry CV4 7AL, UK. E-mail: r.i.walton@warwick.ac.uk
bDepartment of Physics, University of Warwick, Gibbet Hill Road, Coventry CV4 7AL, UK
cCompanhia Brasileira de Metalurgia e Mineração (CBMM), Araxá, Minas Gerais 38183-903, Brazil
dSchool of Metallurgy and Materials, University of Birmingham, Edgbaston, Birmingham B15 2TT, UK. E-mail: e.kendrick@bham.ac.uk
eWMG, University of Warwick, Gibbet Hill Road, Coventry CV4 7AL, UK
First published on 9th October 2023
Ternary niobium-based oxides have shown great potential as negative electrodes for Li-ion batteries due to their structural stability and high-rate capabilities. A hydrothermal reaction at 240 °C is used to synthesise MnNb2O6 (MNO) from different alkaline MOH solutions with M = Li, Na, K, yielding MNO-Li, MNO-Na, and MNO-K and a new phase, Ca0.25Mn0.75Nb2O6 (CMNO). The MNO materials were characterised structurally using powder X-ray diffraction revealing that they have disordered columbite structures, with Mn and Nb randomly distributed over octahedral sites, which become ordered upon annealing at 1000 °C. In contrast, CMNO has an ordered structure, which may be due to the larger ionic radius of Ca2+. Only 25% of Mn can be replaced by Ca. The crystalline morphology of the samples is dependent on the synthesis medium, with intricately shaped particles of 10s of nm using SEM. Spectroscopic studies (XPS and XAFS) confirm the Mn2+ oxidation state in all materials. MNO-Na has higher cyclability towards Li uptake with capacity retention of 64% and specific capacity of 182 mA h g−1 after 200 cycles. CMNO showed the highest capacity after 50 cycles, 142 mA h g−1, which indicates that structure expansion controls the quantity of Li inserted. Ex situ PXRD studies revealed that all materials undergo a conversion reaction during the first lithiation although MNO-Na and MNO show better structural stability regaining their crystallinity after the first delithiation. Electrochemical impedance spectroscopy reveals a complex Li lithiation/delithiation mechanism at different voltages.
To increase the energy density further from graphite based negative electrodes,9 either higher capacity negative electrodes are required, or high voltage cathode materials can be partnered with higher average operating voltage anodes, where both systems are still within the voltage stability window of the electrolyte.
With the widespread increase of Li-ion batteries for electric vehicles, portable devices, and stationary batteries for industrial power,1,10 novel materials that achieve high-rate and high energies, synthesised via sustainable routes are essential. Metal oxides provide an alternative to replace carbon-based anodes in Li-ion batteries.6,8 In particular, niobium-based oxides have received recent attention because of their potential in Li-ion storage with higher specific capacities, and capabilities of steady operation at high working voltage without Li dendrite formation and high Li+ diffusion coefficients owing to their open structures.3,8,11 TiNb2O7 is one of the many examples of anode materials for Li-ion batteries, which has attracted attention due to its high theoretical capacity (388 mA h g−1, corresponding to 5 Li+ per formula unit) and structural stability.3,11–13 Nonetheless, improvements in electronic and ion conductivities are required for capacity retention and rate capability, thus, motivating the search for other anode materials with more available transition metals than Ti.
The AB2O6 columbite structure has two different octahedral sites (Oh), one occupied by divalent cations, Mn, Cu, Zn, Co, Ni etc., in the A sites and the other by pentavalent cations, Ta or Nb, in the B sites. As an α-PbO2 superstructure, MnNb2O6 crystallises in an orthorhombic space group Pbcn having a slightly distorted hexagonal closed-packed oxygen sublattice. This layered structure has MnO6 and NbO6 Oh with common edges staggered in zigzag chains along the c-axis and alternating Oh along a with a –Mn–Nb–Nb–Mn– sequence.14–17 Because of interstitial sites, shown in Fig. 1, it can accommodate Li-ions upon electrochemical lithiation as shown by reported electrochemical studies.18 However, the type of Li-mechanism has not been investigated. By chemically targeting the composition and choice of transition metals, the layered structure can be contracted or expanded, which can potentially be a way of tuning the quantity of inserted lithium.
![]() | ||
Fig. 1 (a) Polyhedral view of the MnNb2O6 columbite crystal structure and (b) the relationship between the unit cells of ixiolite, columbite and wodginite. |
The structure of the mineral columbite (Fe,Mn)(Nb,Ta)2O6 and annealed samples have been investigated through combining laboratory X-ray and neutron diffraction refinements and 57Fe Mössbauer spectroscopy.14,19,20 These studies concluded that interlayer mixing between A and B exists. In the extreme case the ixiolite structure is observed.14 Its unit cell is 1/3 of the columbite unit cell, with simplified formula of MO2, with M = Mn, Ta, Fe and Nb, i.e., complete disorder of the various constituent cations.21 Natural samples have been found to also crystallise in a monoclinic unit cell four times the unit cell volume of ixiolite, known as wodginite,21Fig. 1.
The hydrothermal synthesis of MnNb2O6 has been reported before in a two-step method in KOH solution.15,22–26 The first step consisted of a reaction of a Nb precursor (generally Nb2O5) with KOH to produce an hexaniobate anion [Nb6O19]8− solution, which in a second step was reacted with a transition metal (M2+) solution. There is no reported substantial characterisation of the bulk structure of these materials when made hydrothermally and only a few investigations have annealed the as-made samples, which decreases surface area by increased particle size, eliminating any morphology associated with the synthetic method and may remove any structural disorder. Herein, we present a study of the hydrothermal synthesis of MnNb2O6 in different aqueous hydroxide media, LiOH, NaOH and KOH and an investigation of Ca substitution to form CaxMn1−xNb2O6. We have explored the thermal stability of these samples, which proved that the samples are pure even after sintering in air at 1000 °C, when they became more crystalline. Importantly, the samples show different electrochemical properties based on the base used in synthesis, which may be due to crystal morphology. Only 25% of Ca2+ can be introduced into the structure, which has the effect of giving an ordered structure, compared to the parent niobate and further affects the behaviour towards Li uptake. Conversion reaction occurs upon lithiation for the reported samples, as described for Mn27,28 and Mo29–31-based oxides.
Ca0.25Mn0.75Nb2O6 was hydrothermally synthesised by substituting 25% of MnSO4·H2O with CaO (Riedel-de Haen, 99%). CaO was previously dried at 70 °C. Small batches were synthesised by stirring the precursors in 7 mL of deionised water in a 20 mL Teflon-lined stainless-steel autoclaves for 15 min. Large batches of Ca-substituted columbite were obtained in 100 mL of deionised water in a 200 mL stainless-steel autoclave by increasing the amounts from small batches by a factor of 14.29. For this, the precursors were stirred for 2 hours prior to heating the vessel for 18 hours at 240 °C. Higher levels of Ca-substitution were attempted, but this led to materials contaminated with CaNb2O6 columbite or an extra phase not indexed (see ESI†).
The yellow solid product was washed with deionised water and collected via vacuum filtration, before drying at 70 °C in air for 24 hours. To remove small amounts of MnCO3 impurity (see ESI†), 0.5 M acetic acid (53 mL of solution for every gram of sample) solution was used, and the synthesised powder stirred at room temperature for 24 hours. The solid was filtered, washed with deionised water at 80 °C (150 mL) and propan-2-ol (50 mL). The material was dried in a drying oven at 70 °C for 24 hours. The procedure was repeated until the samples were pure, as confirmed by powder X-ray diffraction.
Samples were sintered in air at 1000 °C for 4 hours in a muffle furnace with cooling and heating rates of 10 °C min−1.
The morphology of the samples was observed by scanning electron microscopy (SEM) coupled with energy-dispersive X-ray spectroscopy (EDS) (Zeiss Sigma FEG-SEM). Samples were ultrasonically dispersed in a few millilitres of propan-2-ol. This suspension was drop casted onto a Si wafer and then allowed to dry at 70 °C for a few minutes before imaging. SEM from ball-milled samples with carbon black (C65) were dusted onto stubs coated with adhesive carbon tabs for imaging. EDS maps were measured from samples heavily covered onto carbon tabs to improve X-ray emission. SEM-EDS of electrodes after the first cycle was performed. Electrodes were loaded onto carbon tabs in an airtight transfer box in an argon filled glovebox.
Brunauer–Emmett–Teller (BET) analysis of N2 absorption/desorption isotherms was used to measure surface area and pore size using a Micromeritics ASAP 2020 surface area and porosity apparatus. The samples were dried by heating to 150 °C under vacuum on the preparation system for 8 hours then transferred to the instrument.
FTIR spectra were recorded using an Agilent Cary 620 spectrometer over a wavenumber range of 650 to 4000 cm−1 to examine the presence of H2O and carbonate in the samples (see ESI†). X-ray fluorescence (XRF) spectroscopy was carried out to determine the elemental composition of samples using a Rigaku ZXS Primus IV instrument.
The surface composition and transition metal valence state from the particle surface of as-synthesised and annealed materials were determined by X-ray photoelectron spectroscopy (XPS). XPS data were collected on a Kratos AXIS Ultra DLD ultrahigh vacuum system with a base pressure of 5 × 10−11 mbar. Ball milled samples were characterised in an Omicron Multiprobe instrument with typical operating pressure 2 × 10−11 mbar. XPS data in both instruments were collected using Al Kα X-rays (hν = 1486.7 eV) at a take-off angle of 90° with respect to the surface plane of the sample. All data were analysed using the CasaXPS package,33 utilising mixed Gaussian–Lorentzian line shapes and Shirley backgrounds.
Mn K-edge X-ray absorption spectroscopy was measured on Beamline B1834 of the Diamond Light Source, UK, for MnNb2O6 samples. Samples were diluted with polyethylene powder and pressed into 13 mm pellets of approximately 1 mm thick to optimise the absorption measurements, which were collected in transmission mode and normalised using the ATHENA software package.35 For analysis of X-ray absorption near-edge structure (XANES), MnSO4·H2O, Mn2O3 and MnO2 were used as standards and the edge energy (eV) was compared using the energy of normalised absorption at 0.5. Extended X-ray absorption fine structure (EXAFS) were analysed using the ARTEMIS software package.35
Thermogravimetric analysis (TGA) and differential thermal analysis (DTA) were performed on an instrument Mettler Toledo TGA/DSC Stare system, with a heating rate of 10 °C min−1 under air to determine the water content of as-made samples.
As-synthesised powders were sieved to 50 μm (Sieve shaker EFL 300). The as-made samples were dried under vacuum at 200 °C for 24 hours prior ball milling. The powder was added to a 50 mL ball mill pots with zirconia spheres as grinding media in a 1:
1.5 mass ratio (powder to grinding medium) with C65 carbon black and milled for 2 h at 200 rpm with 1 min breaks every 10 min. A few drops of propan-2-ol were added to avoid sticking.
Negative electrodes were prepared by drying the milled samples for 24 hours at 200 °C under vacuum, which were then co-dispersed with the remaining 5 wt% C65 and polyvinylidene fluoride (PVDF 5130, Solvay) (8 wt% solution in 1-methylpyrrolidin-2-one (NMP), anhydrous 99.5%, Sigma Aldrich), in an 80:
10
:
10 ratio in wt%. The ball-milled active material was mixed with NMP using a THINKYMIXER ARE-250 at 1000 rpm (2 × 5 min). C65 was added and mixed (2 × 5 min) at 2000 rpm, following addition of PVDF with further mixing (3 × 5 min). The ink was coated onto Cu foil using a doctor blade at 200 μm. The electrode was subsequently dried at 80 °C with further vacuum drying at 60 °C for 24 hours. Anode discs (15 mm) were cut out, dried at 120 °C for 24 hours under vacuum, and half coin cells were assembled against metallic lithium, incorporating Celgard 2325 as the separator. 60 μL of an electrolyte of 1.0 M LiPF6 dissolved in ethylene carbonate
:
ethyl methyl carbonate in a 1
:
1 ratio with 1% vinylene carbonate, were used (Soulbrain, PuriEL). Galvanostatic charge/discharge was performed on a BioLogic BCS potentiostat at room temperature (25 °C) under constant currents limiting the voltage window. Electrochemical impedance spectroscopy (EIS) was measured during lithiation/delithiation at 1.0, 0.75, 0.25 V vs. Li/Li+ at the 22nd cycle (6 voltage points) (1st cycle – formation at 10 mA g−1, 20 cycles at 200 mA g−1 and last cycle at 10 mA g−1) under a constant voltage step at 1 mA g−1 for 30 min, followed by a rest step for 30 min, in the frequency range from 1 MHz to 50 mHz with an amplitude of 2 mV.
To find the best model to refine the crystal structure of the samples and understand the relationship of order and disorder, simulations of the diffraction pattern were made by increasing the interlayer mixing of Nb and Mn sites. Fig. S4 (ESI†) shows the effect of an increase in disorder associated with the swapping of Mn and Nb over available sites. Using the ixiolite model provides the best refinement of the Mn samples and was used to fit the diffraction patterns of MNO-Li, MNO-Na, and MNO-K, with the results shown in Fig. 2(a)–(c). CMNO refinement used an orthorhombic model, Fig. 2d. Table 1 shows the refined structural parameters and fit statistics, where lattice parameters of some literature materials are provided for comparison.
Atom | x | y | z | Occupancy | Site | U iso /Å2 |
---|---|---|---|---|---|---|
MnNb2O6 (LiOH) (as made) Rwp = 6.46%, GOF = 2.70, a = 4.7751(5) Å, b = 5.7581(5) Å, c = 5.1324(5) Å, vol = 141.12(1) Å3, ρ = 5.2238 g cm−3 | ||||||
Mn | 0.0 | 0.3357(3) | 0.25 | 0.37(2) | 4c | 0.0204(7) |
Nb | 0.0 | 0.3357(3) | 0.25 | 0.63(2) | 4c | 0.0204(7) |
O | 0.268(9) | 0.116(1) | 0.079(1) | 1.0 | 8d | 0.00197* |
* fixed | ||||||
MnNb2O6 (NaOH) (as made) Rwp = 6.56%, GOF = 2.52, a = 4.7610(3) Å, b = 5.7385(3) Å, c = 5.1473(3) Å, vol = 140.63(8) Å3, ρ = 5.1683 g cm−3 | ||||||
Mn | 0.0 | 0.3327(2) | 0.25 | 0.41(2) | 4c | 0.0176(5) |
Nb | 0.0 | 0.3327(2) | 0.25 | 0.59(2) | 4c | 0.0176(5) |
O | 0.2647(7) | 0.11(1) | 0.0808(8) | 1.0 | 8d | 0.018(1) |
MnNb2O6 (KOH) (as made) Rwp = 9.40%, GOF = 3.91, a = 4.7668(6) Å, b = 5.7635(7) Å, c = 5.1512(6) Å, vol = 141.03(4) Å3, ρ = 5.2125 g cm−3 | ||||||
Mn | 0.0 | 0.3334(3) | 0.25 | 0.38(2) | 4c | 0.0197(8) |
Nb | 0.0 | 0.3334(3) | 0.25 | 0.63(2) | 4c | 0.0197(8) |
O | 0.260(1) | 0.126(1) | 0.087(1) | 1.0 | 8d | 0.003(2) |
Ca0.25Mn0.75Nb2O6 (as-made) Rwp = 14.62%, GOF = 1.67, a = 14.4365(8) Å, b = 5.7731(3) Å, c = 5.1109(3) Å, vol = 425.96(3) Å3, ρ = 5.2212 g cm−3 | ||||||
Mn | 0.0 | 0.3190(8) | 0.25 | 0.87(4) | 4c | 0.013(2) |
Ca | 0.0 | 0.3190(8) | 0.25 | 0.13(4) | 4c | 0.013(2) |
Nb | 0.3356(1) | 0.3216(2) | 0.2397(6) | 1.0 | 8d | 0.0139(5) |
O | 0.1079(3) | 0.108(1) | 0.056(1) | 1.0 | 8d | 0.025(4) |
O’ | 0.4182(6) | 0.115(2) | 0.088(2) | 1.0 | 8d | 0.01957 |
O” | 0.7614(8) | 0.123(2) | 0.083(3) | 1.0 | 8d | 0.034(4) |
(Ta1.73Fe0.72Sn0.52Nb0.52Mn0.48)O8 ixiolite (previously reported36) a = 4.742 Å, b = 5.731 Å, c = 5.152 Å, vol = 140.01 Å3, ρ = 7.39 g cm−3. Collection code ICSD 45150 | ||||||
MnNb2O6 orthorhombic (previously reported37) a = 14.4376(3) Å, b = 5.7665(1) Å, c = 5.0841(1) Å, Vol = 423.27 Å3, ρ = 5.28 g cm−3. Collection code ICSD 151724 | ||||||
CaNb2O6 (previously reported38) a = 14.956(4) Å, b = 5.752(4) Å, c = 5.204(4) Å, Vol = 446.79 Å3, ρ = 4.79 g cm−3. Collection code ICSD 15208 |
Besides testing the orthorhombic (Fig. S4b, ESI†) and ixiolite models, refinements using a two-phase combination of columbite and ixiolite or of ixiolite and monoclinic (Mn(Mn0.333Nb0.666)Nb2O8) unit cells were tested for MNO-Na PXRD (Fig. S5, ESI†). These always converged towards a single ixiolite phase, Table S1 (ESI†), supporting the conclusion that ixiolite is the best available structural model for the as-made MNO materials.
After annealing, the samples became more crystalline and ordered as seen by the appearance of (200) and (110) Bragg peaks, Fig. 3, characteristic of an ordered orthorhombic unit cell, but no other features emerged. This confirms that all samples were pure as made. The Rietveld refinement of all annealed samples indicates that MNO-Li has Nb2O5 (Table S2 and Fig. S6a, ESI†) as a minor impurity, corresponding to a phase fraction of 0.01%. MNO-Na has a very small fraction of an impurity, which could not be indexed, but was added as part of the background to refine the model. MNO-K was found to be phase pure. Table 2 give details on the refined structural parameters, and Table S3 (ESI†) lists the peaks added as background in the MNO-Na refinement shown in Fig. S6b (ESI†).
![]() | ||
Fig. 3 Rietveld refinement against PXRD (λ = 1.54056 Å) from annealed (a) MNO-Li, (b) MNO-Na, (c) MNO-K, and (d) CMNO using an orthorhombic crystal structure. |
Atom | x | y | z | Occupancy | Site | U iso /Å2 |
---|---|---|---|---|---|---|
MnNb2O6 (LiOH) (sintered) Rwp = 8.56%, GOF = 3.07, a = 14.4053(1) Å, b = 5.76508(4) Å, c = 5.08094(3) Å, vol = 421.959(3) Å3, ρ = 4.8017g cm−3. Phase fraction: 0.99087 | ||||||
Mn | 0.0 | 0.3227(5) | 0.25 | 1.0 | 4c | 0.017(1) |
Nb | 0.3372(1) | 0.3191(2) | 0.2443(6) | 0.829(4) | 8d | * |
O | 0.0992(5) | 0.107(2) | 0.063(2) | 1.0 | 8d | 0.100(6) |
O′ | 0.4150(4) | 0.119(1) | 0.097(1) | 1.0 | 8d | 0.028(4) |
O′′ | 0.7600(6) | 0.120(1) | 0.087(2) | 1.0 | 8d | 0.033(4) |
*![]() |
U 11 0.0253(8), U22 0.0087(7), U33 −0.0068(7), | |||||
U 12 −0.001(3), U13 0.002(3), U23 0.001(3) | ||||||
MnNb2O6 (NaOH) (sintered) Rwp = 6.64%, GOF = 2.41, a = 14.44382(5) Å, b = 5.76847(2) Å, c = 5.08674(2) Å, vol = 423.820(2) Å3, ρ = 5.2775 g cm−3 | ||||||
Mn | 0.0 | 0.3169(4) | 0.25 | 1.0 | 4c | 0.0098(8) |
Nb | 0.33760(7) | 0.3185(1) | 0.2412(4) | 1.0 | 8d | 0.0094(3) |
O | 0.0975(3) | 0.101(1) | 0.063(1) | 1.0 | 8d | 0.038(3) |
O′ | 0.4182(3) | 0.1118(9) | 0.092(1) | 1.0 | 8d | 0.00698 |
O′′ | 0.7598(5) | 0.127(1) | 0.091(1) | 1.0 | 8d | 0.034(3) |
MnNb2O6 (KOH) (sintered) Rwp = 4.98%, GOF = 1.88, a = 14.43900(3) Å, b = 5.76737(1) Å, c = 5.08547(1) Å, vol = 423.493(1) Å3, ρ = 5.2816 g cm−3 | ||||||
Mn | 0.0 | 0.3200(3) | 0.25 | 1.0 | 4c | 0.0161(5) |
Nb | 0.33768(5) | 0.31915(9) | 0.2407(2) | 1.0 | 8d | 0.0138(2) |
O | 0.0986(3) | 0.0997(8) | 0.056(1) | 1.0 | 8d | 0.033(2) |
O′ | 0.4161(2) | 0.1165(7) | 0.1000(8) | 1.0 | 8d | 0.012(2) |
O′′ | 0.7595(3) | 0.1235(8) | 0.0913(9) | 1.0 | 8d | 0.026(2) |
Ca0.25Mn0.75Nb2O6 (sintered) Rwp = 6.57%, GOF = 2.15, a = 14.51848(9) Å, b = 5.77448(4) Å, c = 5.10064(4) Å, vol = 427.621(3) Å3, ρ = 5.1802 g cm−3 | ||||||
Mn | 0.0 | 0.3169(4) | 0.25 | 0.784(1) | 4c | 0.0116(7) |
Ca | 0.0 | 0.3169(4) | 0.25 | 0.216(1) | 4c | 0.0116(7) |
Nb | 0.33757(6) | 0.3184(1) | 0.2360(3) | 1.0 | 8d | 0.0130(3) |
O | 0.1079(3) | 0.108(1) | 0.056(1) | 1.0 | 8d | 0.033(3) |
O′ | 0.4064(2) | 0.1168(9) | 0.093(1) | 1.0 | 8d | 0.00450 |
O′′ | 0.7631(4) | 0.127(1) | 0.093(2) | 1.0 | 8d | 0.07(3) |
CMNO has a slightly bigger unit cell than MnNb2O637 and smaller than CaNb2O6,38 proving the substitution of Mn by Ca. The composition determined from the refinement Ca0.13Mn0.87Nb2O6 is close to that expected. In situ PXRD heating of CMNO indicated no phase transition or further segregation between Ca/Mn sites (Fig. S7, ESI†). After annealing, the calculated composition (Ca0.22Mn0.78Nb2O6) is closer to the expected stoichiometry. The small difference between the calculated composition between as-synthesised and annealed refinements could be associated to reduction of peak anisotropy, which improved the model fitting. Compared with the XRF result (Ca0.13Mn0.69Nb2.00O5.82), the composition obtained from the Rietveld refinements of CMNO for both as-made and sintered samples are comparable.
TGA/DSC revealed total mass losses of 3.7, 3.1, 1.9 and 1.2% for samples MNO-Li, MNO-Na, MNO-K, and CMNO, respectively, Fig. S8 (ESI†). The water content on these samples is low, as expected, and it is probably due to surface adsorption.
XANES spectra, Fig. 4(a) and (b), confirm that all samples have divalent Mn. EXAFS data were analysed to model order/disorder within the stacking layers surrounding Mn atoms. However, comparing fits determined that 50% Mn and Nb site mixing generates a similar result as an ordered model (Fig. S9 and Table S4, ESI†). In the case of the series of naturally occurring (FexMn1−x)(TayNb2−y)O6, site mixing between Mn and Fe Oh sites in the TaO6 and NbO6 was found when neutron and PXRD refinements were combined.14 Tarantino et al.20 showed for a series of (Mn,Fe)Nb2O6 that the EXAFS data have small composition dependence in the first shell (metal–oxygen bond lengths from Mn K- and Fe K-edges), which suggests that differences between the local structure of an ordered or disordered MNO would be minor, and it agrees with the observations here made.
The N2 adsorption of the as-synthesised materials shows a Type III isotherm, which agrees with Wang et al.22 and Lee et al.18 who reported results from hydrothermally made and solvothermal/thermally treated MnNb2O6 (Fig. S10, ESI†). This is typical of a material with relatively weak interactions between oxide surface and N2. The samples have BET surface areas of 22.6 (MNO-Li), 28.0 (MNO-Na), 7.1 (MNO-K), and 30.5 (CMNO) m2 g−1. These values are within range of previously reported surface areas for MnNb2O618,25,39 by a variety of synthesis routes. KOH in synthesis reduces the surface area of MnNb2O6 compared to LiOH and NaOH. H3 hysteresis arises for MNO-Na indicating the plate-like particles are not aggregates, or that the pore network does not fill completely with pore condensate,40,41 typical of macroporous materials. The average pore widths for these samples, however, are indicative of mesopores, Table S5 (ESI†).
SEM images of the samples from small, Fig. S11 (ESI†), and large batches, Fig. 5, show the size and morphology of the as-made samples. MNO-K shows particles with a walnut shape of a few hundred nanometres, which contrasts with smaller particles when LiOH and NaOH are used. LiOH creates particles with mixed shapes. NaOH gives particles with a carambola shape, formed from thin layers. Substituting 25% of Mn by Ca, the morphology changes with particle size of a few nanometres. Although most of the particles do not have defined shape, some rods are observed in large batches (Fig S12, ESI†). Plate-like particles,42,43 nanosheets or microneedles,44 and thin rods45 morphologies were previously reported for columbite CaNb2O6 when hydrothermally synthesised. Generally, samples from small batches have similar morphology and particle size to all samples obtained in larger amounts. Previous reports on MnNb2O6 hydrothermal synthesis using KOH to first form [Nb6O19]8− followed by reaction with Mn2+ in a second step,22,23,25,26 tended to favour the formation of star-like shaped particles as for some particles synthesised in NaOH seen here. Solvothermally synthesised nanogears46 and hydrothermally ellipsoid-like structures24 in a two-step method have been previously described.
Ball milled samples with 5 wt% C65 were imaged using SEM, Fig. S13 (ESI†), showing that the morphology is preserved for all samples after mild energy mixing.
EDS maps were collected to evaluated chemical composition and elemental distribution (Fig. S14, ESI†). Elemental homogeneity of Ca, Mn, Nb and O is confirmed and in Fig. S15 (ESI†), the EDS spectra for MNO-Na, MNO-K and CMNO verify the presence of Na+, K+ and Ca2+. MnNb2O6 has a low percentage of Na+ and K+, Fig. S16 (ESI†), indicating the sample might have some alkaline metals at the particles surface even after washing. Since the percentage of Na and K ions are below 0.5%, the structural incorporation of these cations is unlikely.
SEM images of sintered samples for 4 hours, Fig. S17 (ESI†), shows particle growth and no preferred morphology.
XRF was also used for elemental analysis. Table S6 (ESI†) provides the detected metal weight percentages in the samples. The proposed compositions in Table 3 suggest that the percentages of Na+ and K+ are low, in agreement with the EDS spectra. Most of the samples are close to the expected molar ratio of Mn:
Nb, 1
:
2, besides MNO-Na, 0.78
:
2. This could be due to some amorphous niobium oxide present in the sample, which cannot be determined from a Rietveld refinement. Table S7 (ESI†) summarises and compares the elemental composition from refinement, EDS and XRF data.
Sample | Measured composition |
---|---|
MNO-Li | Mn1.15Nb2.00O6.15 |
MNO-Na | Na0.03Mn0.78Nb2.00O5.79 |
MNO-K | K0.04Mn0.90Nb2.00O5.92 |
CMNO | Ca0.13Mn0.69Nb2.00O5.82 |
For the as-synthesised samples, MNO-Li and MNO-Na, two Nb sites are detected in the XPS data (Fig. 6(a) and (b)). The same is observed for MNO-K, Fig. 6c, when thermally treated at 1000 °C. The surface chemical composition, as shown in the bar graph in Fig. 6d, was calculated and indicates some Na (1.5%) and K (4.8%) ions are present at the materials’ surface with close Mn percentages for all three samples. There is no indication of Li ions in the surface, due to the absence of peaks in the Li 1s region (Fig. S18, ESI†). Mn has an oxidation state of 2+ for all samples, which agrees with the binding energy of Mn 2p region,47 and there is no indication of Mn2+ being oxidised when the sample is annealed in air (Fig. S18, ESI†).
The binding energies of Nb in the as-synthesised samples agree with values expected for Nb5+. Further support to this conclusion is confirmed by the difference in binding energy of O 1s and Nb 3d5/2, which are in the range of 319–324 eV (Tables S8 and S9, ESI†). The values were also compared with some reference samples. Li3NbO448 and NaNbO349 were synthesised as previously reported, whilst NbO2 and Nb2O5 were purchased and used without further treatment. Fig. S19 (ESI†) shows the XPS results for the reference materials. NbO2 is clearly surface oxidised to Nb5+ and, presents low intensity peaks for Nb4+ at 208.16 and 205.44 eV. The Nb4+ binding energy of ∼206 eV agrees with the literature.50
Because Nb has a non-centrosymmetric Oh environment, the sample surface can be complex and careful consideration is needed to distinguish between Nb4+ and Nb5+ spin orbit split states, 3d5/2 and 3d3/2. Asymmetry could generate “false” Nb4+ sites in the surface, which does not reflect the Nb oxide state in the bulk. However, our samples clearly show two distinct Nb5+ sites, which may be related to surface and bulk states, or indicate regions of local order and disorder. Previously reported MnNb2O6 has only two narrow distinguished peaks,22,23,25,51 which were assigned to Nb5+ spin orbit split states and not different sites. The differences in our samples could be associated with the synthesis method. The XPS of both ball-milled MNO-Li and CMNO, in Fig. S20 (ESI†), indicates that the ball milling energy oxidises the surface Mn2+ to Mn3+, while Nb 3d spin orbit split states remain in the expected binding energy range for Nb5+. For CMNO one Nb site is more favoured than the other, which is consistent with its ordered structure, compared to Mn niobates. Tables S10 and S11 (ESI†) provide the detailed energy and the energy separation between O 1s and Nb 3d features of ball milled samples.
Current density studies showed significant capacity reductions at 400 mA g−1, less prominent for CMNO, when compared at 25 mA g−1 (Fig. 8). Table 4 summarises the electrochemical performance, and Fig. S21 (ESI†) shows the discharge–charge curves for all samples under different current rates. This drop in specific capacity can be attributed to kinetic limitation in the material,52 since similar or slightly higher capacities are recovered at 50 mA g−1 after 37 cycles (initial average capacities of 174, 155, 124, 200 mA g−1) likely due to activation. The obtained capacities at this current rate are similar for MNO-Li and MNO-Na. MNO-K has lower average capacity compared to all samples, and CMNO has the highest value (Table 4).
Sample | Rate performance at 400 mA g−1/(mA h g−1) | Rate performance at 50 mA g−1/(mA h g−1) after 37 cycles |
---|---|---|
MNO-Li | 44.47 ± 9.20 | 192.81 ± 12.52 |
MNO-Na | 33.30 ± 7.61 | 194.09 ± 11.71 |
MNO-K | 58.86 ± 5.77 | 117.97 ± 7.40 |
CMNO | 95.77 ± 14.07 | 211.60 ± 10.36 |
The stability and cyclability (200 cycles) of these samples were compared, Fig. 9(a)–(d). MNO-Na has an increase in specific capacity over the first 100 cycles and after 200 cycles the highest specific capacity is observed (Table 5). The same has been observed for molybdenum oxides30,53 which undergo conversion reactions, but this is the first observation for a Nb-based oxide. The increase in specific capacity is likely due to a conversion reaction, which pulverises the material when cycled, leading to greater electrochemical access to the material and higher surface areas. This is observed from the SEM image after formation (Fig. S22, ESI†). MNO-Li and MNO-K have similar capacities after 50 and 200 cycles. On the other hand, CMNO has the highest capacity after 50 cycles, followed by a reduction upon cycling, see Table 5. Fig. S23 (ESI†) depicts the charge/discharge curves over 200 cycles. Overall, MNO-Li, MNO-Na, MNO-K, and CMNO have average capacity retentions of 35, 64, 34, 37%, and the Coulombic efficiency improves to values above 93% after 5 cycles (around 45–57% in the 1st cycle) reaching 100% within 200 cycles. This indicates that the synthesis of MNO in different bases affects the electrochemical properties of the active materials upon Li insertion/extraction. However, replacing Mn2+ with Ca2+ favours higher initial specific capacities. It confirms that structural expansion increases the Li insertion duration cycling, but the lower capacity in the 1st cycle could be influenced by the insulating properties of Ca.
Sample | 50th cycle at 200 mA g−1 | 200th cycle at 200 mA g−1 |
---|---|---|
MNO-Li | 127.00 ± 15.88 | 111.98 ± 11.51 |
MNO-Na | 94.00 ± 2.52 | 181.53 ± 6.47 |
MNO-K | 73.84 ± 8.54 | 95.98 ± 13.77 |
CMNO | 141.71 ± 15.46 | 75.17 ± 19.49 |
The samples were cycled in the voltage window of 0.5–2.5 V to minimise irreversible structural changes at low and high potentials. However, all samples presented an impressive capacity reduction, and after 200 cycles MNO-Li, MNO-Na, MNO-K and CMNO achieved capacities corresponding to only 18, 10, 10 and 44% of the capacities in a voltage window of 0.005–3 V. Electrochemical performance, discharge/charge and dQ/dV plots curves are shown in Fig. S24 (ESI†).
The dQ/dV curves along 200 cycles between 0.005–3.0 V revealed similar inversible changes for the first two cycles as observed for the current density studies. MNO-Li and MNO-K have broader peaks with intense and sharper peaks in Fig. S25 (ESI†), but MNO-Na and CMNO have depressed and broader peaks. During delithiation, broader peaks are observed for all samples with their maxima at ∼1.7 V in the first cycle, and no oxidation processes happen above 2 V. Whilst cycling, the materials have different electrochemical behaviours, in Fig. S25(b, d, f and h) (ESI†). Oxidation/reduction changes during cycling associated with structural changes upon lithiation/delithiation are observed between 10th and 200th cycles. For MNO-Li, there is decrease in the peak's intensity at 1.09 V shifting to 1.28 V, that is linked to the oxidation process initially at 1.93 V, which shifted to 2.08 V. MNO-Na does not have any redox process at the tenth cycle of high intensities, which suggests an activation process happens, causing the appearance of peaks at 1.47 V (lithiation) and 1.94 V (delithiation). MNO-K does not have any redox chemistry, above 1 V, which explains the lower capacity after cycling. This sample might have a slower activation compared to MNO-Na as the capacity increased from 71 mA h g−1 (100th cycle) to 96 mA h g−1 (200th cycle). Of all samples, CMNO has the most stable lithiation/delithiation redox chemistry, the peaks became broader and shift to other voltages, which indicates structural changes during lithiation/delithiation and could explain the decrease in capacity upon cycling. Nonetheless, this suggests better structural stability compared to some of the MNO materials.
There are constant changes below 0.5 V for both reduction and oxidation processes when cycling. This could be associated to Li plating54 and perhaps reduction of Mn2+ to Mn0, which is characteristic of Mn oxides.6,55–58 The reduction of Nb in anodes from Nb5+ to Nb3+ is expected to happen in a range of 1.0–2.0 V (in insertion type-electrodes).8,13 This supports conversion reactions occur below 0.5 V and Nb oxidation/reduction occurs at 0.8 V (lithiation) and 1.78 V (delithiation).
To understand the Li-mechanism, ex situ PXRD were collected for samples discharged to 0.005 V and charged to 3.0 V. The PXRD of the as-made electrodes (Fig. S26, ESI†) shows that all samples are crystalline. The relative intensity of MNO-K diffraction peaks is lower compared to the other samples, which is probably correlated to sample thickness. After discharging the samples to 0.005 V, the diffracted peaks’ intensity considerably decreased and peak broadening increased. MNO-Na and MNO-K lost the most intense (110) reflection, whilst the others have suffered amorphization (Fig. S27, ESI†). Lee et al. have reported in situ data from Cu, Mn and Zn niobates,18 observing the same process during lithiation at 0.01 V. The ex situ PXRD supports that the lower electrochemical performance of MNO-K is from irreversible structural changes after the 1st cycle. MNO-Na and CMNO have the best structural stability, maintaining the main diffraction peaks after the first delithiation.
Nyquist plots depict an overall decrease in charge transfer resistance of all electrodes when discharged to 1.0, 0.75 and 0.25 V respectively, Fig. 10. The overall resistivity when charged to 1.0 V (C1.0 V) is lower compared to D1.0V. Bode impedance and phase plots in Fig. S28 (ESI†) reveal a complex insertion/deinsertion mechanism in the MNO and CMNO niobates, which shows changes in Li-ion mechanism in the regions of mid- and low frequencies of 2 kHz and 1 Hz, as observed from the change in phase angle.59 The Bode phase angle changes from −40° to −20°, which suggests an alternative mechanism besides intercalation (predominant during lithiation at 1.0 V and 0.75 V). This could be associated with a phase change, which occurs during a conversion reaction at these lower voltages. During cycling, the pulverisation of the particles, also creates a larger surface area, which could result in an increase in capacitance from charge storage at the surface of the materials and this would be reflected in a 90° phase angle. This indicates a complex charge storage mechanism, which is not purely due to intercalation or capacitance. Furthermore, SEM images of electrodes after formation showed loss in morphology for MNO-Li and MNO-K, which can be correlated to particle cracking, and pulverisation after the first cycle, Fig. S22 (ESI†), agreeing with loss in crystallinity observed in the in ex situ PXRD and the proposed conversion reaction at low voltages. EDS mapping suggests that less Mn is present in all samples compared to the pristine (Fig. S29–S31, ESI†), which is likely to transition metal dissolution in the electrolyte.60
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Fig. 10 Nyquist impedance plots of electrodes after 22 cycles (a) MNO-Li, (b) MNO-Na, (c) MNO-K, and (d) CMNO. Fitted circuit depicted in (d), R = resistor and Q = constant phase element. |
Table S13 (ESI†) compares this work with published Mn columbite samples, showing the synthetic route and the electrochemical testing method applied. The materials show electrochemical performance that depends on the synthetic routes, but it is noteworthy most of the previously reported tests used a significantly higher quantity of carbon, which would improve the electronic conductivity of the active material. In our work, we have focussed on using lower amounts of carbon, as 5% or less would be used in a commercial device. Despite this, our work presents similar or higher capacities in the 1st charge and a better electrochemical performance after 200 cycles for the as-made samples when compared to MnNb2O6 hydrothermally synthesised in two steps described in the work of Zhang et al.23
Despite the choice of base having a significant influence on the crystal morphology, which in turn influences electrochemical performance, there is no detectable amount of the alkali cation in the columbite materials prepared in our work. The effect of base on crystal morphology has been reported in the hydrothermal formation of various oxides, including TiO2,61 γ-Al2O3,62 ZnO,63 amorphous IrOx,64 and SnO2.65 The mechanism of crystal growth has not been systematically investigated, but in the case of titania materials, it has been speculated that intercalation of the alkali-metal cations occurs in an initial step before being expelled leading to the formation of 2D structures and nanorods, with the radius of alkali cation affecting the nanostructure formed.61 It is conceivable that a similar mechanism is responsible for the formation of the niobates studied in this current work. It is evident that further work is needed to understand the mechanism of hydrothermal crystallisation of oxides, including the role of spectator ions.
Several chemical- and physicochemical techniques must be used to investigate both local and bulk structures to reveal the Li-ion storage mechanism of anodes. In the case of MnNb2O6, it has been suggested that it has pseudocapacitive properties,22,23,25,51 which is attributed to materials having a collection of redox sites at various potentials, contributing to the overall electrochemical behaviour. Moreover, a precise Li-mechanism is not being inferred for these materials, but because of the specific capacities from some of the as-made samples are above the theoretical capacity, MnNb2O6 could collapse to Mn (metal) and Nb5+ reducing to Nb3+ oxide allowing the formation of Li2O in an extreme scenario. With this in mind, and the amorphisation process observed for some of materials after the 1st cycle, we suggest that these materials have a conversion-type Li-mechanism in preference of an insertion mechanism supported by electrochemical impedance measurements.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3qm00604b |
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