Open Access Article
Lara
Hub
ab,
Joachim
Koll
a,
Maryam
Radjabian
*a and
Volker
Abetz
*ab
aHelmholtz-Zentrum Hereon, Institute of Membrane Research, Max-Planck-Straße 1, 21502 Geesthacht, Germany. E-mail: maryam.radjabian@hereon.de
bInstitute of Physical Chemistry, University of Hamburg, Martin-Luther-King-Platz 6, 20146 Hamburg, Germany. E-mail: volker.abetz@uni-hamburg.de
First published on 9th May 2023
Photo-iniferter RAFT polymerization offers an opportunity to synthesize polymers without the requirements of external initiators. Blue light-induced iniferter RAFT polymerization was performed in a water–ethanol mixture (50
:
50 w/w) as an environmentally friendly, facile and tunable method to prepare well-defined homopolymers of different monomer classes like poly(N,N-dimethylacrylamide) (PDMA), poly(2-dimethylamino ethylacrylate) (PDMAEA) and poly(vinylpyridines) (PVPs). Homopolymers were synthesized on different laboratory scales between 1 g and 75 g. The influence of light intensity and temperature on polymerizations on different scales was investigated. Polymerization conditions were optimized and narrow molecular weight-distributed PDMA (Đ = 1.08–1.30), PDMAEA (Đ = 1.21–1.42), P4VP (Đ = 1.07–1.31) and P2VP (Đ = 1.14–1.35) were synthesized on larger laboratory scales and in short polymerization times (≤ 6 h). This study highlights the versatile usability and adaptability of visible light-induced RAFT polymerization for larger polymer production in a batch process.
Within the last few decades, new methods were established to externally regulate the RAFT polymerization. Apart from traditional thermal initiation, alternative initiation methods via external stimuli have attracted wide interest.11 More recently, photo-induced RAFT polymerization has gained considerable attraction. Most of the criteria for an ideal system are met by photo-initiation since light is a cheap, environmentally friendly, easily and widely accessible, non-invasive source and has no release of volatile organic compounds (VOCs).11,12 Moreover, it provides spatiotemporal control and allows to adjust the radical concentration independent of the reaction temperature.13 This ability to conduct photo-initiated polymerization under mild reaction conditions makes it so distinctive.14 Nevertheless, especially for monomers with a small propagation rate constant (kp) value, sufficient thermal energy must be provided for monomer propagation (according to Arrhenius equation) in order to carry out polymerization efficiently. The often-mentioned polymerization at room temperature is only suitable for fast propagating monomers, otherwise very long polymerization times are required and make the photopolymerization ineffective.
PhotoRAFT benefits from the versatility that the RAFT agent itself can be selectively photoactivated either via the usage of a photoredox catalyst such as a transition metal catalyst15 or an organic dye molecule16 (photo-induced electron/energy transfer (PET)-RAFT)17,18 or via the photo-iniferter process. The iniferter (initiator transfer agent-terminator)19,20 process is easy to handle since it does only require the chain transfer agent (CTA), monomer and solvent and not any exogenous radical source or photocatalyst radical (see Scheme 1(a)). By usage of thiocarbonylthio CTAs, initiation occurs via direct photoactivation of the CTA, generating a persistent thiocarbonylthio radical which acts as controlling agent and a transient radical which initiates the polymerization21 (see Scheme 1(b)), exemplary with 2-(dodecylthiocarbonothioylthio)-2-methylpropionic acid (DDMAT). For the light-initiation, an accurate selection of the light emitting source is important since the energy of the emitting photons is related to the wavelength and thus responsible for the electronic transition to higher energetic orbitals.22 However, the light intensity influences the amount of photons and therefore the radical concentration and the propagation rate.23 The absorption of the thiocarbonylthio (TCT) group of RAFT agent is mainly located in the UV region. Due to the high energy of UV light, unfortunately side reactions like the decomposition of RAFT agent were observed leading to loose living behaviour of the RAFT polymerization.24,25 Therefore, to increase chain-end fidelity, the TCT group can be also activated by the second absorption band utilizing visible light sources.26 The absorption band in the visible light region is much weaker and give the TCT RAFT agents the typical yellow colour (see Fig. S1†).27 Herein, light-emitting diodes (LEDs) have been proven as efficient light sources for visible light-initiated RAFT polymerizations. They require low energy and operating costs and exhibit a longer lifetime compared to other light sources. On top, they emit nearly monochromatic light with less harmful UV rays and no IR radiation and therefore less heat is generated.12,13,24 First reports on visible light-induced iniferter RAFT polymerization was conducted by the group of Boyer28 and Qiao26 in the mid 2010s for polymerization of methacrylate, diverse acrylates and N-isopropylacrylamide (NIPAM) utilizing a blue LED strip. Followed by blue light-induced iniferter polymerization of vinylactetate,29 visible light-iniferter RAFT polymerization has shown to be an effective tool to synthesize diverse homopolymers. While several groups have already investigated the visible light-induced polymerization of (meth)acrylates and (meth)acrylamides, polymerization of vinylpyridines was rarely studied so far, especially the kinetics and optimization of the synthesis conditions of 2VP and 4VP via RAFT polymerization.30 Nieswandt et al. synthesized diverse PVP homopolymers via traditional thermal RAFT polymerization in bulk.31,32 With visible light initiation, so far only Xin and co-workers described the blue light iniferter RAFT polymerization of 2VP and utilized high 2VP weight fractions in the solution and low degree of polymerization.27
Besides blue light, photolysis of several RAFT agents can be as well initiated by green light and provides good control for the polymerization of methacrylates.33 Recently, Xu and Abetz have shown that graft copolymers can be synthesized via the visible-light induced iniferter RAFT polymerization by selective excitation of different RAFT functionalities by green and blue light.34,35 Therefore, due to its advantages, visible light-induced iniferter RAFT polymerization has gained increasing interest for the synthesis of well-defined polymers. However, it has been remarked as a disadvantage of photo-initiation that an increased reactor dimension hinders the polymerization procedure in a scale-up in a batch process.36,37 Photo-induced polymerizations are significantly determined by other external factors such as light intensity and reactor dimensions and therefore it is important to study the influence of these parameters for the iniferter RAFT polymerization. Therefore, we investigate the influence of the batch reactor dimensions on a variety of homopolymerizations of fast and slowly propagating monomers.
Herein, we report an initiator- and catalyst-free blue light-induced iniferter RAFT polymerization of poly(N,N-dimethylacrylamide) (PDMA), poly(2-dimethylamino ethylacrylate) (PDMAEA), poly(2-vinylpyridine) (P2VP), and poly(4-vinylpyridine) (P4VP) homopolymers (see Scheme 1) in batches with dimensions between 10 mL and 500 mL reaction volume. A home-made blue LED is utilized to initiate the polymerization via direct activation of the TCT functionality. In order to make the polymerization procedure more sustainable, a water–ethanol mixture was used as solvent system, also for the rather nonpolar vinylpyridine monomers. This is an improvement towards the conventionally used petroleum-based solvents and demonstrates the versatility of the water-alcoholic mixture (50
:
50 w/w) for RAFT homopolymerizations. Synthesis conditions for each polymerization are kinetically investigated and optimized. The effect of dimensions of the glass vial towards the kinetics of the homopolymerization is studied showing the applicability of the batch process up to 500 mL reaction volume.
The blue light-induced iniferter polymerization of the other monomers is followed by the same protocol and can be found in the ESI.†
n,th is explained in the ESI.† Analysis was performed with the program MestReNova® 14.2.
:
50, w/w). In the following, sample codes are used (e.g., PDMAz), in which superscripts signify the overall theoretical number average molecular weight (in kDa).
:
50 w/w) mixture. In the systems with higher water content the RAFT agent precipitates.
Herein, the light intensities have been varied to establish the blue light initiated RAFT solution polymerization in the water–ethanol mixture (50
:
50, w/w) towards well-defined PDMA macroCTAs without any further catalysts or initiators. The rate of cleavage of sulphur-carbon bonds is light intensity dependent. Therefore, it is expected that the radical concentration increases by applying a higher light intensity of the blue LED. Fig. 2(a) shows the illumination time-dependent conversion of DMA with [DMA]0/[DDMAT]0 = 500 by varying the light intensity of the blue LED. As expected, the conversion increases by increasing the light intensity. Interestingly, the polymerization conducted at 16 mW cm−2 shows a short inhibition time (<30 min) and afterwards, the conversion follows a linear slope by time. Under these conditions, the light intensity is the polymerization-rate determining factor. By increasing the light intensity further to 30 mW cm−2 and 49 mW cm−2, high conversions within short polymerization times are reached and no inhibition period is observed. Within the first 2 h – probably even longer – these polymerizations follow pseudo-first-order kinetics (see Fig. 2(b)), indicating a constant concentration of propagating radical species during the polymerization. Noticeably, a sharp increase in conversion is recognized when the light intensity is increased from 16 mW cm−2 to 30 mW cm−2. A further increase to 49 mW cm−2 slightly influences the conversion. Therefore, it is confirmed that by increasing light intensity of the blue LED a faster reaction is observed. This can be explained by the higher radical concentration obtained by increased light intensity. Apparent propagation rate constants kp,app are determined from the slope of the first order plot in Fig. 2(b) and are calculated to be 0.19 h−1, 0.55 h−1 and 0.70 h−1, respectively, and are therefore directly proportional to the light intensity (see Fig. 2(c)). However, in the photo-iniferter RAFT, the light intensity dependence of the apparent rate coefficient differs from that observed in the PET RAFT polymerization with the photocatalyst Ir(ppy)3 due to the square root dependence of the apparent rate coefficient for the photocatalyst excitation process kEX.52
A linear increase of apparent molecular weight
n,app with conversion is observed (see Fig. 2(d)). The discrepancy of different evolution of
n,app and
n,th is caused by the different hydrodynamic radii of PDMA and PS standards in DMAc. Dispersities remain low over the complete polymerization (≤1.25) and show to be unaffected by the monomer conversion. Furthermore, no influence of light intensity on the dispersity of the PDMA homopolymers can be detected (see Table S1†).
In order to proof the temporal control over the polymerization of DMA, the blue light was periodically switched on and off in 30 min intervals (see Fig. 2(e)). When the light was switched on, polymerization occurred. By switching off the blue light, conversion was almost stopped; however, the preformed radicals can slightly react with the present monomers. This experiment confirms that the polymerization occurs only under visible light irradiation and shows the temporal control within this process.
With the aim to perform polymerization on different laboratory scales, 4 different vessels were used to perform the polymerization. In addition to the aforementioned polymerization scale of 20 mL, vessels with 40 mL, 250 mL and 500 mL volume were used. Synthesis of PDMA macroRAFT agent in larger vessels were performed under the same aforementioned conditions ([DMA]0/[DDMAT]0 = 500, 40 °C, voltage blue LED = 19.7 V). The 20 mL and 40 mL vessels have the same diameter of 2.5 cm. The 250 mL vessel possess a diameter of 6.0 cm and vessel with a volume of 500 mL has a diameter of 7.5 cm. Due to these different dimensions, the kinetics of this polymerization process change. The enlargement of the scale changes the distance to the LED strips and, as shown in Fig. 1(c), the light intensity is slightly altered. Adjusted by a voltage of 19.7 V, light intensity at the surface of each vessel is changed from 49 mW cm−2 (20 mL and 40 mL vials) to 52 mW cm−2 (250 mL vessel) to 55 mW cm−2 (500 mL vessel). Despite the slight increase in light intensity due to the increasing radius of the vessel, the final conversion of the polymerization in the 250 mL vessel decreased by 6% and in the 500 mL vessel decreased by 12% compared to the polymerization in 20 mL vessel (see Fig. 3(a)). However, polymerizations conducted in the vessels with 20 mL and 40 mL volume showed similar conversions. The penetrated light and therefore the radical concentration is determined by the exposed shell surface area 2πrh of a cylindrical vessel with r as the radius and h as the height. Since a similar intensity distribution in the photoreactor regardless of the height is dictated (see Fig. S3†), a similar number of photons per area penetrate the solution in all areas of the glass surface. According to our observations, the light intensity and thus the generation of radicals is significantly related to the radius of the vessels. Attributed to Beer–Lambert law A = log(I0/I) = εcl in which A is the absorbance, I0 is the incoming and I the transmitted intensity, ε the molar extinction coefficient, c the molar concentration and l is the path length, in our case the absorption depends proportionally on the path length (all other factors remain constant). Since we have a three-dimensional symmetrical set-up, the path length corresponds to the radius of the vessel. Due to this, the polymerizations in the 20 mL and 40 mL vessels show the same kinetics. A similar observation was made for the PET RAFT polymerization of methyl acrylate with PADTC RAFT agent and the photocatalyst Ir(ppy)3.52 By changing the reaction volume but keeping the diameter constant, similar reaction rates were observed. Calculations of the apparent propagation constants show that this constant decreases linearly with increasing vessel radius from 0.70 h−1 (20 mL vessel) to 0.57 h−1 (250 mL vessel) to 0.49 h−1 (500 mL vessel) as shown in Fig. 3(b), regardless of the slight change in light intensity on the surface. Despite the reduction of the conversion by vessel radius, the homopolymerization of DMA in all reaction volumes proceeds in a fast manner without any inhibition period. Even in the 500 mL vessels, polymers with low dispersity are obtained (see Fig. 3(c)). This shows the adaptability of the blue light-induced iniferter RAFT polymerization even for a larger production of PDMA homopolymers on the laboratory scale up to a yield of about 75 g polymer.
:
50, w/w) at 40 °C and an adapted voltage of 19.7 V at the blue LED. Conversion in the small 20 mL vials decreased by almost 30% compared to DMA; the difference in conversion on a larger scale decreased by the same order of magnitude. Apparent propagation rate constants kp,app are determined to be 0.34 h−1 for the DMAEA polymerization in the 20 mL vessel and 0.26 h−1 for the polymerization in the 250 mL vessel. It indicates that DMAEA is slower in propagation than DMA in this photo-iniferter RAFT process. The same observation was made in the PET-RAFT polymerization by green light irradiation of these two monomers.53 As observed for the polymerization of DMA, light-induced polymerization of DMAEA also proceeds in a first order fashion up to 2 h polymerization time (see Fig. 4(b)).
:
50, w/w) via blue light-induced iniferter solution polymerization. To the best of our knowledge, this is the first time to synthesize such VP polymers via RAFT in aqueous media under neutral pH conditions.
In order to study the influence of several reaction parameters on the kinetics, photo-iniferter RAFT polymerization of 4VP was systematically investigated with [4VP]0/[DDMAT]0 = 470. Fig. 5(a) shows the illumination time-dependent conversion of 4VP conducted with different monomer contents at a polymerization temperature of 40 °C. Whereas for the DMA and DMAEA polymerizations no induction period was observed under these synthesis conditions, an inhibition period is observed for the synthesis of 4VP in the small 40 mL polymerization vessel (<30 min) as well as in the 250 mL vessel (<1 h). The pre-equilibrium time frame is extended for the 4-vinylpyridine polymerization probably due to the smaller addition rate coefficient of the monomer to the RAFT agent (see Scheme 1(b)).54 This leads to a longer reinitiation time and a slow transition from the pre- to the main equilibrium of the RAFT process and a retardation of the polymerization.
Compared to the above-mentioned monomers, the conversion of 4VP is significantly reduced. At comparable conditions in the small vessels with 20% (w/w) and 4 h polymerization time at 49 mW cm−2, a conversion of 41% was reached, which is 50% less than for DMA and 21% less than for DMAEA. Apparent propagation constants kp,app are determined to be 0.15 h−1 for the polymerization in the vessel with 40 mL volume and 0.08 h−1 for the polymerization in the 250 mL vessel. Thus, compared to DMA, these values are lower by a factor of 4.7 for the small vessels and by a factor of 7.1 for the reaction in 250 mL vessel. Consequently, synthesis conditions were changed to generate a more effective polymerization. The influence of different key parameters such as temperature, light intensity and monomer concentration were systematically investigated. Due to the photo-iniferter mechanism, the initiation step is independent of temperature. Thus, increasing the reaction temperature assists the monomer addition but might lead to a higher termination rate. Moderately increasing the water bath temperature from 40 °C to 50 °C leads to an increase in conversion of more than 10% after 4 h polymerization time (see Table S8†). It indicates that for the monomer addition of 4-vinylpyridine a higher activation energy barrier must be overcome compared to DMA, although both monomers are considered as more activated monomers (MAMs).9 A higher intensity leads to more frequent fragmentation and therefore to a higher radical concentration. By increasing the light intensity from 52 mW cm−2 to 86 mW cm−2, conversion was enhanced by only 5% after 4 h polymerization time (see Table S12†). This shows that the increase in light intensity has little effect on conversion and radical generation is already very effective at 52 mW cm−2. In order to investigate the influence of monomer concentration on conversion, concentration was increased to 30 (w/w) ([4VP]0/[DDMAT]0 = 470, see Fig. 5(a)). Conversion could be enhanced by 7% after a polymerization time of 4 h compared to the one with 20 (w/w). The solution viscosity was still low enough to guarantee a uniform mixture during the whole polymerization process. No influence of the monomer concentration on the dispersity of the P4VP macroCTAs was observed, neither for the polymers synthesized in the small vessels, nor in the 250 mL vessels (see Tables S8, 9, S11 and 12†). Therefore, executing the polymerization at 30% (w/w) is more attractive compared to 20% (w/w). The polymerization conditions can be adjusted to mitigate the decrease in 4VP conversion.
It has been shown that degradation of the thiocarbonyl functionality by time leads to the formation of dead polymer chains.27 Therefore, in order to ensure high livingness of the P4VP homopolymers, the polymerization was stopped after 6 h. During this time, pseudo first-order kinetic plots show linear slope (see Fig. 5(b)).
By changing a reaction vessel from 40 mL to 250 mL and adapting the same voltage of 19.7 V, conversion decreased more distinctly compared to the previously mentioned monomers (around 25% after 6 h polymerization time at 30% (w/w), see Fig. 5(a)). The apparent propagation rate constant kp,app is reduced from 0.190 h−1 to 0.109 h−1 by choosing the larger scale. For 4VP as a monomer with a small propagation constant, conversion is strongly effected by scale enlargement. By choosing a light intensity of 86 mW cm−2 instead of 52 mW cm−2, conversion increases by 6% after 6 h (see Table S12†). Another way to compensate the conversion decrease is to choose a higher temperature (see Table S12†).
In order to demonstrate the applicability of the light-induced iniferter polymerization to synthesize higher molecular weight polymers, 4VP was synthesized with a molar ratio of [4VP]0/[DDMAT]0 = 760 at 40 °C in a 250 mL vessel (see Table S13†). A P4VP42.2 was synthesized with a low dispersity of 1.22. It indicates that the synthesis method is also suitable for higher [4VP]0/[DDMAT]0 ratios and the polymerization is still well controlled, although the DDMAT concentration is significantly decreased.
The effect of temperature on the kinetics of the blue light-induced polymerization of 2VP is even more significant than for 4VP and therefore studied here in detail. Fig. 5(c) illustrates the systematical investigation of the influence of temperature on the conversion of reaction in the small vessel (40 mL) in the temperature range between 40 °C and 70 °C. The position of the pyridinyl nitrogen atom in 2VP and 4VP dramatically influences the propagation rate in RAFT polymerization and therefore the course of the polymerization. When comparing the two polymerizations of 4VP and 2VP at 40 °C and 30% (w/w), an inhibition time prolonged by about 15 min is observed for the photoRAFT polymerization of 2VP. This is probably due to the smaller addition rate constant of 2VP compared to 4VP to the RAFT agent DDMAT. As well, only 35% 2VP conversion was reached after a polymerization of 6 h, whereas under similar reaction conditions a 4VP conversion of 65% was determined. This proves that even more thermal energy is required to promote the light-induced RAFT of polymerization of 2VP compared to 4VP for achieving comparable conversions. By increasing the reaction temperature from 40 °C to 70 °C, the conversion can increase by 23% to 58% after 6 h exposure to the blue light. Due to the temperature increase, apparent propagation rate constants kp,app enhance from 0.085 h−1 to 0.155 h−1. Thus, the synthesis can be carried out efficiently at low polymerization time. This increase in the propagation constant can be explained by the fact that propagation is driven by thermal energy. At higher temperature, more thermal energy is available and thus more reactive species are above the activation energy level for the monomer addition. Thus, more collisions of the radical of the growing chain with monomer units lead to chain extension. Pseudo first-order kinetic plots show linear behavior from 2 h (40 °C) or 1 h (50 °C–70 °C) (see Fig. 5(d)), indicating a constant radical concentration. Dispersites of P2VP macroCTAs remain low independent of polymerization temperature (Đ = 1.09–1.36, see Table S14†).
From an energy point of view, a temperature increase towards 70 °C is reasonable, as this can significantly shorten the polymerization time. This is particularly important for larger scale applications since previous experiments showed that longer polymerization times are required in order to receive comparable conversions. As already observed for the photo-iniferter RAFT polymerization of 2VP in the small vessels, a temperature of 40 °C compared to 70 °C is associated with a doubling of the reaction time to reach same conversion. A rough estimation of the energy consumption for both synthesis in the 250 mL vessels in order to reach 50% conversion (see chapter 9†) shows an energy consumption of approx. 1.42 MJ for the synthesis at 40 °C and 12 h polymerization time and of 1.05 MJ for the synthesis conducted at 70 °C but only 6 h polymerization time. Therefore, adapting the polymerization conditions to shorter polymerization time and higher temperature leads to a bisection of the polymerization time and decreased energy consumption saving energy and manpower. Due to these findings, P2VP polymerizations in the 250 mL vessels were carried out only at 60 °C and 70 °C. Both polymerizations show a short inhibition period (<1 h) (see Fig. 5(e) and (f)) as observed likewise for the polymerisation in the small vials. After 6 h polymerization time, 2VP conversions of 41% and 51% were determined at polymerization temperatures of 60 °C and 70 °C, respectively, thus reduced by 10% and 7% by using a 250 mL vessel instead of the small ones. Polymers with low dispersities were obtained (Đ = 1.14–1.35, see Table S15†). Therefore, especially the optimized synthesis at a temperature of 70 °C turns out to be robust approach for conducting the polymerization on a larger scale and presents a suitable synthesis procedure for larger production of tailor made P2VP homopolymer.
:
50, w/w) solvent system, a versatile and environmentally friendly RAFT polymerization strategy for various monomer families is established. MAM classes encompassing acrylamides, acrylates and even rather nonpolar vinylpyridines (4- and 2-isomer) could be polymerized with good control despite the different apparent propagation constants. Due to the decoupling of the initiation from the thermal conditions, high DMA and DMAEA conversions can be achieved at a low ambient temperature of 40 °C after short polymerization times (≤ 4 h). Furthermore, we have shown that synthesis up to 500 mL scale is possible without significant loss of conversion. Comparably, 4VP as a slower propagating monomer in the RAFT process demonstrated a good control even at 40 °C polymerization temperature. While for DMA and DMAEA the same synthesis conditions can be used for the larger 250 ml scale, it is recommended to adjust the parameters for 4VP polymerization towards higher light intensities and/or temperatures. Visible light-induced polymerization of 2VP showed a strong temperature-dependence of the kinetics. We conclude that it is possible to reach relatively high conversions at 70 °C and a high robustness in terms of scalability. This adaptability of the synthesis conditions to the various monomers, even for the larger scales, is the strength of this polymerization approach.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3py00241a |
| This journal is © The Royal Society of Chemistry 2023 |