Paolino
Caputo
ab,
Valeria
Loise
*ab,
Maria Francesca
Colella
*ab,
Michele
Porto
ab,
Rosachiara A.
Salvino
ab,
Cesare
Oliviero Rossi
ab and
Giuseppina
De Luca
ab
aDepartment of Chemistry and Chemical Technologies, University of Calabria, Via P. Bucci, Rende (CS), 87036, Italy. E-mail: valeria.loise@unical.it
bUdR INSTM of Calabria, Italy
First published on 22nd September 2023
This work investigates the relationship between the structure and physicochemical properties of three different starches in starch/polyvinyl alcohol aqueous solutions. For this purpose, accurate nuclear magnetic resonance (NMR) analyses were performed to determine the role that the starch structure plays in the formation of binder solutions. Moreover, a dynamic shear rheometer (DSR) was used to investigate the mechanical properties of the solutions and correlate them with the structure of each starch. Complete characterization of the analysed starches and the starch/PVOH solutions was also carried out through light scattering measurements. Furthermore, by crossing the data coming from NMR and light scattering with those coming from rheology, the best solution was identified. Finally, to confirm the interaction mechanism between starch and PVOH, thermogravimetric analysis and an NMR study, using 1H and 13C NMR spectra, were carried out on the film obtained from the best solution. The analyses carried out showed that PVOH has a stabilizing effect on starch/PVOH solutions, and the starch with the greatest branching degree is the one that forms a more structured network.
On an industrial scale, starches are largely used in the food industry as thickening agents, in the paper industry as adhesives and wet strength agent,9 in the pharmaceutical industry as excipients, and in the polymer industry where their characteristic of plasticity is exploited to obtain biodegradable composite materials to be used as alternatives to non-biodegradable and petroleum-based plastic materials. Especially, in the field of polymers, the need to safeguard the environment and limit the use of petroleum-derived polymers has driven research and industries in the field of materials towards new biodegradable materials from renewable sources. In this context, starches, due to their high bio-renewable power, are particularly attractive.9 Precisely for these reasons, Tedeschi et al.10 have recently studied a new material for food packaging with antioxidant properties, obtained from corn starch and Tetradesmus obliquus microalga.
However, in order to improve these issues, starch can be blended with other polymers that may be more or less biodegradable, such as poly(ε-caprolactone) (PCL), poly(lactic acid) (PLA), and polyvinyl alcohol (PVOH). In particular, PVOH is a linear synthetic polymer produced by partial or total hydrolysis of polyvinyl acetate to remove acetate groups. The amount of hydroxylation determines its physical, chemical and mechanical properties. PVOH is successfully used in a wide range of industrial fields for its excellent optical and physical properties. However, it has a high cost, low biodegradation rate and poor moisture barrier properties.24
To improve its eco-friendly properties and reduce costs, PVOH is often mixed with other polymers, including starches, in order to obtain biodegradable plastics. Indeed, both PVOH and starch are polar polymers; therefore, the preparation of PVOH and starch composites can result in stable eco-friendly materials with excellent mechanical properties and barrier behaviour. In most of the studies in the literature on PVOH and starch blends, the authors' interest focuses on the possible applications of these materials in different fields and depending on the possible uses, they try to improve the material's properties using some physical and chemical methods such as crosslinking.25 In contrast, there is very little information about the possible interactions between starch and PVOH molecules as such and the influence that different starches, native or modified, have on the final composite properties.26 Therefore, in order to get insight into this field, we have undertaken in this work, the study of the structural and physicochemical properties of aqueous solutions consisting of PVOH and three different native starches. The aim of the research was two-fold: (a) the investigation, at a molecular level, of the correlation between the structures of the starches and the possible interactions that these create in solution with the PVOH molecules by using experimental NMR data coming from the different magnetically active nuclei and (b) the macroscopic characterization in terms of physicochemical properties of starch/PVOH aqueous solutions using rheological experiments and thermogravimetric measurements. It should be emphasized that the NMR technique is particularly suitable for studies in isotropic solution since it is commonly used for the characterization at the molecular level of synthetic or natural compounds and the qualitative and quantitative study of complex mixtures.27 Beyond this, the technique is also used in anisotropic media to obtain structural and conformational information on even large molecules through residual dipolar couplings (RDCs).28,29
The interest in the study at the molecular level of these particular starch/PVOH solutions is primarily industrial.
Indeed, at present, for example, the composite market, i.e. particle board and nonwoven, uses binders30 based on toxic or potentially toxic substances.31 These same binders are widely used in kitchen utensils, paints, and paper treatment agents.32 Therefore, it is evident, that a potential replacement of these binders would have a huge impact on the health of workers in the sector.33 Furthermore, their production is not free from the emission of pollutants. Consequently, finding a valid alternative to these compounds would also meet the increasingly necessary measures for sustainable growth.34,35 Consequently, the use of green, biodegradable and eco-friendly compounds is highly desirable.
Hence, understanding what role the starch structure plays in the PVOH binder is crucial for choosing the one with the best characteristics.
The PVOH solution was obtained by dissolving PVOH in distilled water and stirring continuously under reflux for about 1 hour.
Finally, starting from the appropriate quantities of the previous starch and PVOH solutions, the final binder solution with a starch/PVOH ratio of 70/30 and with a total dry matter of about 15% was prepared. After mixing the solution, it was mechanically stirred for 10 minutes at 50 °C.
To prevent errors due to evaporation, measuring geometries were surrounded by a viscosity standard at low viscosity. Three different kinds of experiments were carried out as follows: (a) dynamic shear experiments were performed in a frequency range between 0.100 and 15.9 Hz (all dynamic experiments were conducted within the visco-elastic region), hereafter frequency sweep and (b) steady experiments where the viscosity was measured as a function of the shear rate.
The NMR sample of PVOH was prepared by dissolving 20 mg of PVOH in a solution of D2O/DMSO-d6 directly in the NMR tube. From this sample, 1H and 13C–{1H} NMR spectra were recorded.
From the starch/PVOH mixture, two NMR samples were prepared as follows: (a) sample A containing the freshly prepared mixture using DMSO-d6 as the deuterated solvent; (b) sample B of a film obtained starting from an aliquot of the mixture dried in the oven for 24h and dissolved in DMSO-d6. From these samples, the 1H, 13C–{1H} spectra were recorded.
All NMR spectra were recorded at 315 K on a high-resolution Bruker Avance 500 MHz spectrometer (11.74 T) (Fällanden, Switzerland), operating at a Larmor frequency of 500.13 MHz for 1H, equipped with a 5 mm TBO probe (Triple Resonance Broadband Observe) and a standard variable-temperature unit BVT-3000. Data were processed using Bruker TopSpin 3.6 software.35
1H and 13C NMR chemical shifts (δ) are reported in parts per million (ppm) and referenced to tetramethylsilane (TMS), using the solvent residual peak as an internal reference, 2.549 ppm for 1H and 39.5 ppm for 13C. DMSO-d6 (99.5% D atom) and TFA-d1 (99% D atom) were purchased from Sigma Aldrich (Italy) and used as received.
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Fig. 1 Comparison between the frequency sweep tests of the starch solutions S1, S2 and S3 at different temperatures (error < 1%). |
As can be noted from Fig. 1, S1 and S3 solutions have similar mechanical behaviour in the investigated temperature range, while the S2 solution has a higher complex modulus. In general, a high complex modulus value describes the formation of a more structured colloidal network, i.e. a bio-polymeric network.36 In the case of S1 and S3, the two networks are similar in terms of link points and interaction force; in contrast, S2 has a higher number of link points and higher interaction force.
By making a fitting of the type on the frequency sweep measurements of the solutions, it is possible to obtain two coefficients, which are the slope and the intercept of the least square line in a log–log plot. These two coefficients, specifically called A and z, are related to the strength of the structure and to the extension of the three-dimensional lattice.37 From Fig. 2a, it can be observed that the value of A decreases for all starch solutions with increasing temperature, thus showing a reduction in the interaction force, probably due to purely kinetic effects. Moreover, the trend of z (Fig. 2b) is almost flat with respect to temperature for all solutions. The z behaviour provides evidence for how the formed network maintains its tridimensional structure under heating conditions. It is worth noting that the values of A and z are always higher for S2 solutions.
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Fig. 2 Weak-gel parameters for the starch solutions S1, S2 and S3 at different temperatures (error ± 0.1). |
With regards to the binder, the trend of A decreases with increasing temperature again. Both coefficients, A and z, are greater for the binder containing starch S2 (Fig. 3). The analysis of parameters A and z shows that starch S2 forms a more structured and stronger network. This observation could be related to the branching degree of the S2 starch, in fact, the presence of the branch could allow the formation of more point links and a more coordinated system. These results could also be correlated with the dynamic light scattering (DLS) analysis. Each starch was dissolved in distilled water and their particle size was analysed using a Zetasizer Nano ZS (Malvern Instruments Inc., Malvern, U.K). 1 ml of diluted starch nanoparticle dispersions (10 time in DI water) was added to plastic cuvettes and placed in the DLS instrument for measurements. The DLS measurements showed that the S3 and S1 starches form aggregates of similar sizes both in the starch solutions and in the binder solutions. Moreover, the solutions containing these two starches are characterized by much smaller aggregates than those obtained in the case of S2 starch. For example, the dimensions of the aggregates that are formed in the binder solutions containing starch S3 and starch S1 are about 100 and about 80 nm, respectively, while for the binder solution containing S2, the dimensions of the aggregates are of few microns.
From Fig. 4, S1 and S3 have very similar flow curves, especially at low temperatures (20 and 40 °C), in contrast at high temperatures (60 and 80 °C) they are slightly different. Probably this behaviour is due to the evaporation control of the measurement system. Shear flow can be depicted as layers of fluid sliding over one another with each layer moving faster than the one beneath it. The uppermost layer has the maximum velocity while the bottom layer is stationary. For shear flow to take place, a shear force must act on the fluid. The coefficient of proportionality between the shear stress and shear rate is defined as the shear viscosity or dynamic viscosity (η), which is a quantitative measure of the internal fluid friction, and is associated with damping or loss of kinetic energy in the system.
According to the shear rate, the viscosity of S1 and S3 remains constant. This indicates that the two samples are Newtonian systems therefore colloidal systems formed by aggregates modelled as non-interacting spheres.38 On the other hand, S2 exhibits a shear thinning behaviour, having a higher viscosity value compared to S1 and S3. Its profile is typical for large aggregate, and it is modelled as elongated spheres that are oriented along the flow.39
In Fig. 5, it is worth noting that the three binders have very similar flow curves (shear thinning). Moreover, PVOH seems to have a stabilizing effect. In fact, as can be seen from Fig. 5, the viscosity of the binder solutions is scarcely affected by the temperature. This behaviour could depend on the fact that the solutions containing PVOH are stabilized by the formation of hydrogen bonds between the PVOH and starch.
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Fig. 5 Comparison between flow curves of the binder solutions at different temperatures (error < 1%). |
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Fig. 6 Chemical structure, nuclei numbering, 1H and 13C–{1H} NMR spectra of S2 starch in DMSO-d6 at 315 K and signal assignment. |
From the observation of the proton spectrum in Fig. 7, it is evident how the anomeric protons indicated with H1 and H1′ are poorly defined due to the presence of other resonances from starch hydroxyl groups (OH) in the same region (4.10–5.61 ppm) and from the signal of the residual water peak at 3.14 ppm. In order to carry out a good integration of the anomeric protons and hence reduce the errors in the measurement, it is convenient to have well isolated signals for these protons. An efficient way to obtain clearly integrable signals of anomeric protons is the one proposed by Tizzotti et al.40 based on the addition of a small amount of TFA-d1. Indeed, the addition of TFA-d1 to the starch sample dissolved in DMSO-d6 causes a rapid exchange between the TFA-d1 deuterium and the protons of the starch OH groups and those of the residual water, giving rise to a single peak strongly displaced from the anomeric zone (δ >8 ppm). Moreover, the chemical shift of the final signal of the exchangeable protons can be tuned to an appropriate value by adjusting the quantity of TFA-d1 added. Note that the addition of a small amount of TFA-d1 does not affect the chemical shifts of the other proton signals of the starch as shown in Fig. 7, where the comparison between the 1H NMR spectrum of S2 starch in DMSO-d6 prior to and after the addition of TFA-d1 is reported.
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Fig. 7 1H NMR spectrum of S2 starch in DMSO-d6 at 315 K prior (lower panel in continue blue line) and after (upper panel in dashed red line) addition of TFA-d1. |
The well resolved signals of anomeric protons H1 and H1′ after the addition of TFA-d1 allows a clear integration and reproducible calculation of DB. The DB calculated for the S2 starch was 2.83 ± 0.02%, which agrees with the data reported in the literature for native starches whose DB values are between 1 and 5%.42 A similar situation also took place for the other two starch samples and by operating in the same way, after the addition of TFA-d1, their DB% values were calculated from the area of the anomeric signals and their values are reported in Table 1. As can be seen from the table, the S2 starch is the one with the highest DB value.
Starch type | DB% |
---|---|
S1 | 2.56 ± 0.02 |
S2 | 2.83 ± 0.02 |
S3 | 2.02 ± 0.02 |
The characterization of the PVOH molecule was carried out in an aqueous solution by adding a small amount of DMSO-d6. In Fig. 8, the 1H and 13C–{1H} NMR spectra of PVOH with the relevant chemical shifts of both 1H and 13C nuclei associated with each group of lines assigned are reported.
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Fig. 8 (a) General structure of PVOH which highlights the stereochemistry of the three possible polymeric triads that generate slightly different 1H and 13C NMR signals: isotactic triad (mm), heterotactic triad (rm) and syndiotactic triad (rr).43,44 (b) 1H and (c) 13C–{1H} NMR spectra recorded for the PVOH sample at 315 K. |
On the basis of the rheological data, it was hypothesized that the three starch/PVOH binder solutions were stabilized by the establishment of interactions, possibly hydrogen bonds, between the two components in solution. Moreover, the binder solution consisting of S2 which has the highest value of DB, and PVOH shows the highest viscosity which probably induces particular macroscopic characteristics in the molecular aggregates. In order to understand the structure and nature of the interactions existing between starch and PVOH molecules, the binder solution, and a film of these two constituents, S2/PVOH, was also studied via NMR.
Fig. 9 shows the 1H NMR spectrum of the fresh binder mixture of S2 and PVOH (sample A in dashed and purple line) using DMSO-d6 as the deuterated solvent, and the 1H NMR spectrum of a film, obtained by drying the mixture, dissolved in DMSO-d6 (sample B spectral profile as a continuous blue line) are reported. The same figure also shows the 1H spectra of PVOH (dashed green) and S2 starch (dashed orange) in DMSO-d6 as a comparison. As can be seen from Fig. 9, in the case of the fresh mixture (sample A), the water peak is so intense as to hide the weak signals relating to the two components of the binder. In contrast, in the case of the film (sample B), the water signal, although present, does not cover the other signals, and, very interestingly, this peak resonates at a very different frequency compared to the previous sample and even slightly shifted compared to what is reported in the literature.45
This is because the water in the case of the film does not act as a solvent as it is present in less quantities than DMSO. Furthermore, the peak of water resonating at a slightly different frequency from that reported in the literature could be explained by the presence of a possible interaction of the water molecules with the two components of the binder. If, on the other hand, the spectrum obtained from the film is compared with that of the individual substances (respectively highlighted in the dashed green and purple curve), there are no other signals but only those of the two initial solutions, except for the OH signals whose chemical shifts are slightly shifted compared to the single components. This means that in the formation of the binder, there is no breaking and formation of new covalent bonds, but only weak interactions are established between the two components, such as the hypothesized hydrogen bond. This is also confirmed by the 13C spectra shown in Fig. 10.
In this case, the profile of the film (in dashed blue curve) is given by the superposition of PVOH and starch spectra (dashed green and orange spectra), with a slight difference in terms of chemical shift as in the case of the proton spectrum. Unlike the proton spectrum in which the water signal hid the other signals, a sufficiently resolved 13C spectrum was obtained in the case of the mixture just prepared. This spectrum (in dashed purple line) is similar in profile to the film spectrum but with some differences: (a) the signals show a more marked variation in chemical shift probably due to the presence of numerous interactions with the solvation water, (b) the signal related to the triad mm is the CH signal of PVOH which varies the most. This is probably due to a situation in which the configuration of three consecutive residues allows better interaction with water and thus this triad could represent a key fragment in understanding the interactions existing within the binder and that gives the material its macroscopic properties.
As can be observed, in the case of starch, the first decomposition occurs at around 100 °C and is due to the loss of water, due to the hydrophilicity of the starch.46 Subsequently, the major degradation takes place, which finishes at around 370 °C, and corresponds to a weight loss of about 80%. This loss is due to the breaking of the chains as well as to the oxidation of the rings, as reported in the literature.47 With regards to PVOH, according to the literature data,47,48 the most important decomposition leads to a weight loss of about 70%, which occurs between 300 and 400 °C. This thermal event is caused both by the formation of the polyene due to the decomposition of the side-groups, and by the breaking of the C–C bonds of the polymer chain. Moreover, from Fig. 11, the thermogram of the film obviously does not show the stage due to loss of water. The major thermal event begins at around 270 °C like that of PVOH and ends at around 370 °C as for starch. In general, the thermogram of the film is the sum of the thermograms of starch and PVOH. This is in line with the results obtained by NMR which show the formation of only hydrogen bonds between starch and PVOH.
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