Open Access Article
Konstantinos L.
Stefanopoulos
*a,
Evangelos P.
Favvas
a,
Georgios N.
Karanikolos
bc,
Waleed
Alameri
d,
Vassilios C.
Kelessidis
d,
Tristan G. A.
Youngs
e and
Daniel T.
Bowron
e
aInstitute of Nanoscience & Nanotechnology, NCSR “Demokritos”, 153 10 Ag. Paraskevi Attikis, Athens, Greece. E-mail: k.stefanopoulos@inn.demokritos.gr
bDepartment of Chemical Engineering, Khalifa University, P.O. Box 127788, Abu Dhabi, United Arab Emirates
cResearch and Innovation Center on CO2 and H2 (RICH), Khalifa University, P.O. Box 127788, Abu Dhabi, United Arab Emirates
dDepartment of Petroleum Engineering, Khalifa University, P.O. Box 127788, Abu Dhabi, United Arab Emirates
eISIS Neutron and Muon Source, STFC Rutherford Appleton Laboratory, Harwell Oxford, Didcot, OX11 0QX, UK
First published on 14th January 2022
The CO2 Enhanced Oil Recovery (CO2-EOR) process was monitored in real time at the nanoscale by neutron scattering. This was achieved by in situ injection of supercritical CO2 into a limestone sample loaded with deuterated n-decane. The experimental results show directly the decane displacement upon supercritical CO2 injection. The structure of CO2 confined in the pores has also been evaluated and compared to that in the bulk state. Finally, analysis of the neutron results shows that small mesopores have low accessibility to CO2 suggesting that they will not be available for storage for geologic CO2 sequestration.
Broader contextCarbon capture and storage (CCS) has been recognized as a key technology to reduce greenhouse gas emissions in an attempt to limit the effects of global climate change. Nowadays, carbon dioxide-enhanced oil recovery (CO2-EOR) has gained global attention in light of declining oil reserves. The potential of combining CO2-EOR technology with CCS has the benefits of enhanced oil recovery and permanent storage of an amount of injected CO2 in the depleted reservoir. Further advancement of CO2-EOR technology requires a better understanding of the fundamental mechanism at the nanoscale. In situ neutron scattering and supercritical CO2 injection into reservoir rocks provide novel insights into the oil displacement and the structural arrangement of CO2 molecules confined in the nanopores. Additionally, porosity is one of the parameters that determines the extent to which CO2 will be stored during the CO2-EOR. The fact that neutrons can detect both open and closed porosity means that the applied methodology provides also valuable information about the pore accessibility to CO2 and, thus, the potentiality for geological sequestration. |
Injected carbon dioxide alters the properties of the residual oil within the pores in order to make it mobile and extractable. CO2 may either become miscible or remain immiscible with oil, depending on the oil properties and the reservoir temperature and pressure.13 The most crucial parameter is the pressure at which miscibility is achieved, defined as the minimum miscibility pressure (MMP). In the case of the miscible CO2-EOR process, the reservoir pressure is above the MMP and the higher and intermediate molecular weight reservoir oil hydrocarbons vaporize into the CO2, whilst part of the pressurised CO2 dissolves into the oil. This mass transfer between the oil and CO2 allows the miscibility of the two phases without any interface; as a result, a transition miscible zone is developed with the CO2 in the back and the oil in the front.14 In most cases the miscible CO2-EOR mode is preferable because it achieves higher oil recoveries compared to the immiscible methodology. On the other hand, when the reservoir pressure is below the MMP, the oil and CO2 do not form a single phase and they are not miscible. However, CO2 dissolves in the oil causing oil swelling and reduction in viscosity thus also resulting in oil recovery. Finally, the use of additives can enhance the oil recovery and reduce the cost by further improving the miscibility behavior of CO2 and oil and lowering the MMP respectively.15 From this point of view, it is important to develop an in-depth understanding of the structural properties of both the porous host and the pore-confined CO2 during the CO2-EOR process at the nanoscale.
Fluids when confined within nanopores have unique thermodynamic, structural and dynamic properties that vary significantly from those in the bulk phase because of the finite pore size and the fluid interaction with the pore wall.16 In general, there are still many open questions in the study of fluids confined in nanoporous materials17 and in spite of the large existing body of literature, a comprehensive theory is yet to be established. Elastic neutron scattering techniques such as neutron diffraction, total neutron scattering, small-angle neutron scattering (SANS) and ultra-small-angle neutron scattering (USANS) are uniquely powerful tools that allow us to investigate the microstructure of porous materials18 as well as the location, the structure, and the phase behavior of fluids confined within their pores.19 In addition, inelastic (or quasielastic) neutron scattering techniques are also essential tools to reveal the dynamics of fluids confined in porous materials.20,21
The total neutron scattering method provides unique information about the structure of disordered materials containing light elements. In general, disorder disrupts the perfect periodicity or the long-range order of crystalline materials that gives rise to Bragg scattering. Disordered materials such as liquids, polymers, glasses and porous solids exhibit only short-range order over a distance of few atoms. The correlations between the disordered structural characteristics give rise to diffuse scattering. The total neutron scattering method takes into account both Bragg scattering and diffuse scattering signals. As a result, the interference differential scattering cross section, F(Q), and its inverse Fourier transform, the differential pair correlation function, D(r), can be derived.22,23 Earlier studies that combined CO2 sorption (at various thermodynamic states) and total neutron scattering on ordered mesoporous materials (MCM-41, SBA-15, CMK-3) have revealed the structural details of pore-confined CO2.24–27 Surprisingly, it was also observed that during freezing SBA-15 and CMK-3 samples loaded with CO2 below the bulk critical point, the confined CO2 molecules did not freeze or remain liquid as expected, but escaped from the pores.26,27 Moreover, when the total scattering data are combined with atomistic Monte Carlo simulations, detailed information concerning the accurate positions of the confined fluids within the pores can be extracted.28,29 As these experimental methodologies move closer to addressing real world examples, the complex pore architecture of sedimentary rocks is of great importance because the microstructure and evolution of porosity plays a critical role in many geological processes including CO2 sequestration and oil recovery. In case of shales, the neutron scattering results showed that mineralogical variations have little effect on the behavior of CO2 within the micropores hosted in the organic matter of the shale at high thermal maturities. In addition, the results have elucidated that the confined CO2 is in a densified state having liquid-like properties.30,31 It is noteworthy that strong densification of confined CO2 has also been observed in microporous carbon32–35 and in ordered mesoporous carbon (CMK-3) samples.27
Complementary to total neutron scattering that measures interatomic distances, small-angle neutron scattering (SANS) and ultra-small-angle neutron scattering (USANS) probe the structures at larger length scales, varying from 1 nm to a few hundred nanometers (SANS) and up to about 10 μm (USANS). (U)SANS is a non-invasive technique and provides information about the pore geometry and topology, the texture of the matrix-pore interface (smooth or rough), the total porosity, the pore size distribution and the specific surface area.36–39 The same properties can also be explored by the traditional gas sorption and mercury porosimetry methods but their limitation is that they can only probe the accessible (open) pores. On the other hand, neutrons have also the ability to “see” the pores that are inaccessible to the invading fluid (closed pores). This can be attained by conducting contrast-matching SANS (CM-SANS). The technique is applied by carrying out SANS on dry samples where the signal arises from all the pores including accessible (open) and inaccessible (closed) pores. Then the scattering from open pores can be eliminated by saturating the porous material with a contrast matching mixture of a hydrogenous and deuterated solvent (for example H2O/D2O).40 As a result, any scattering signal yields information only about the closed pores.41–46 Melnichenko and coworkers suggested an alternative method of achieving contrast matching in porous media by using non-adsorbing or weakly-adsorbing supercritical fluids or pressurised gases, such as CO2 or methane on carbonates,47 coal,48–52 and shale.52–54 It is worth mentioning that the neutron capability of differentiating between open and closed porosity is of great importance for the study of underground CO2 sequestration in sedimentary formations. For instance, in the case of shale, neutron scattering measurements suggest that oil recovery would be unlikely to displace petroleum from some of the smaller mesopores and all of the micropores because they are effectively closed to CO2. This finding is also interesting because it suggests that during anthropogenic CO2 sequestration, the vast number of micropores in shale will be unavailable for storage because they are all inaccessible or closed to CO2.30,31
In the present study, we attempt to establish a new methodology to monitor the CO2-EOR process in real time by neutron scattering. In particular, the oil recovery process is explored at the nanoscale by utilising total neutron scattering by in situ injection of supercritical CO2 fluid into a limestone sample loaded with deuterated n-decane. In addition, the structure of confined supercritical CO2 and the pore accessibility to CO2 have also been evaluated. It is worth mentioning that NIMROD was the neutron instrument of choice because its wide Q-range capabilities mean that it also probes a significant part of SANS region. From this point of view, a combination of total neutron scattering and SANS techniques have been carried out simultaneously.
The provided dry core samples had dimensions of 4 cm in length and 38 mm in diameter. The cores were then cut to subcores with 4 cm length and a thickness of 3.9 mm by using a BRUEHLER precision cutter (Fig. S1f in ESI†). The subcores were sized to these dimensions in order to fit tightly into a high-pressure sample container (Fig. S1c and S2 in ESI†) to minimise any obscure scattering from the non-adsorbed supercritical CO2. One of the subcores was loaded with deuterated n-decane as follows: it was placed in an atmospheric oven and left overnight at 250 °C. As soon as it was removed from the oven it was then placed in a vessel containing deuterated n-decane. The sample remained there for 12 hours and after removal it was allowed to dry in a humidifier with 30% relative humidity.
sin
θ/λ, where 2θ is the scattering angle and λ is the neutron wavelength. This corresponds to the ability to probe real space structures on length scales ranging from 0.1 Å to 300 Å, and explore complex systems such as disordered materials (liquids, confined fluids, glasses, porous solids etc.) with unprecedented detail. In addition, NIMROD delivers high neutron flux and low background that are necessary characteristics to facilitate the measurement of weak signals arising from diffuse scattering with good statistics. Importantly, NIMROD allows for the integration of advanced sample environment including gas handling equipment, cryostats, furnaces and high-pressure sample containers that are required for in situ monitoring of sample processes. The instrument is thus ideal for investigation of nanoscale phenomena such as sorption, catalysis, and operando charging–discharging of batteries based on nanostructured substrates.23,55
In the present study we used a high-pressure (up to 1 kbar), custom-made null scattering Ti0.676Zr0.324 cell as a sample container (Fig. S1c and S2 in ESI†). The sample preparation took place in the chemistry laboratory close to NIMROD (Fig. S1e in ESI†). The high-pressure sample container (with temperature control) was then mounted on a candlestick connected to a gas handling manifold equipped with a pressure intensifier (to get high-pressure supercritical CO2), a pressure transducer (0–300 bar), a relief valve (200 bar), a turbo pump vacuum system, and gas and vacuum connections (Fig. S1b in ESI†). The gas line was then connected to a high-purity CO2 cylinder (99.9996%) system with the aid of a reducer. Finally the whole stick was inserted in the neutron beam under vacuum (Fig. S1d in ESI†). The neutron beam width was 1 cm and the height was 3 cm. The neutron measurements were conducted at 393 K. The selected temperature is the upper limit that has been observed as favourable for miscibility to proceed.
As a first step a dry subcore with empty pores (under vacuum) was measured and then loaded with supercritical CO2. The limestone samples were pressurised with purified supercritical CO2 up to 180 bar. The neutron scattering profiles were collected after equilibrium at each CO2 pressure point.
As a next step, the subcore loaded with deuterated n-decane was measured at 293 K for 2 hours; it is worth mentioning that the filled subcore was measured after 24 hours in order to equilibrate and to be sure that decane has penetrated even the finest pores. Then it was heated at 393 K and another neutron run took place for 2 hours (no differences were observed). After, the oil recovery process was measured by in situ injection of supercritical CO2 at 164 bar for 4 hours. Finally, another neutron run was carried out for 2 hours and a partial decane displacement was clearly observed. Measurements of bulk supercritical CO2 (393 K) and deuterated n-decane (293 K) were also conducted for direct comparison to the confined phases.
The raw neutron scattering data were then corrected for instrument and sample container backgrounds, absorption, multiple and inelastic scattering and they were also normalized to a vanadium-niobium standard using the Gudrun analysis routines.56 The Facility's Gudrun software has also been used to deduce the total structure factors and the correlation functions from the inverse Fourier transforms of the structure factors.
In addition, this particular SANS region shows a linear region for the dry limestone specimen on a log–log scale (Fig. 1). The gradient of this linear regime is −3.2. This power law scattering is characteristic of a very rough (or fractally rough) pore-solid matrix interface. The result is in agreement with previous (U)SANS measurements on carbonate specimens where the gradient varies between −3.1 and −3.7.47 Again, this linear regime is dominated by the scattering from pores of linear dimensions in a length scale 36–208 Å. In addition, the slope does not vary significantly upon pressurized supercritical CO2 injection, suggesting no structural changes of the solid matrix caused by possible damage to the pore morphology. This is further verified from the fact that no hysteresis was observed after the removal of the supercritical fluid from the pore matrix; the scattered intensity returns to the initial profile of the dry sample under vacuum (not shown in Fig. 1).
At high Q scattering, however, (Q > 0.07 Å−1) the opposite behavior is observed, i.e. the injection of supercritical carbon dioxide in pores smaller than 36 Å increases the scattered intensity significantly (Fig. 1). The increase in the intensity is mainly caused by the density fluctuations in supercritical CO2 in the high-Q region. Finally, for Q > 1.62 Å−1 the Bragg reflections of the limestone sample are clearly visible where most of them originate from calcium carbonate (CaCO3) which is to be expected (see also ESI,† Fig. S6, inset).
As mentioned in the introduction, one of the advantages of scattering methods is the neutron capability of differentiating accessible (open) and inaccessible (closed) porosity. This information is of great importance for the global requirement to reduce CO2 emissions during the injection to the oil reservoirs for CO2-EOR. The reason is that an amount of the injected CO2 could be securely stored in the reservoir resulting in a reduction of the greenhouse emissions. Additionally, closed pores may play a crucial role in the oil recovery because they may also contain hydrocarbons and, thus, the efficiency of the CO2-EOR process could also depend on the extent to which they can be accessed. Melnichenko and co-workers utilised the neutron contrast-matching method to determine the volume fraction of accessible pores in natural porous systems by in situ injecting pressurised greenhouse gases such as CO2 and CH4. Specifically, by measuring the neutron scattering curves as a function of fluid pressure, when the contrast matching pressure (or the zero average contrast, ZAC) is attained, the remaining scattering signal simply suggests the presence of pores inaccessible to fluid. The ZAC condition, however, cannot always be achieved because in some cases (depending on the mineral composition and the fluid selection), very high fluid pressures in the order of kilobars may be required. Alternatively, a methodology has been developed47 for the calculation of accessible and inaccessible pores without the requirement of the achievement of ZAC (see ESI,† Section 4). The inset in Fig. 1 presents the evaluated accessible pore fraction as a function of the pore radius. The result suggests that the accessibility of large mesopores (with pore radius 150–200 Å) is much larger (∼80%) compared to that of small mesopores. For instance, the accessibility of pores with radii 40 Å drops down to about 30% (Fig. 1, inset). The result strongly suggests that the small mesopores are unlikely sites for underground CO2 sequestration. This finding is also in agreement with recent neutron experiments in shale that also showed that some of the smaller mesopores and all of the micropores are effectively closed to CO2.30,31
Following the procedure described above, Fig. 2a shows the calculated total scattering structure factor for the confined supercritical CO2 in limestone rock at 393 K and 180 bar (confined SC2). In addition, the structure factor for the bulk supercritical CO2 (SC2) at the same thermodynamic state is also shown for comparison (see also ESI,† Fig. S3). It can be seen that both structure factors (bulk and confined) have some similarities. For instance, a strong SANS signal is also pronounced in the case of confined supercritical CO2. This finding suggests that the carbon dioxide molecules form clusters even within the pore matrix of the limestone. Another interesting feature is that the confined phase presents also an intermolecular structure peak, however, slightly broadened and shifted to a larger Q value (1.50 Å−1) compared to the bulk phase (1.39 Å−1). The result suggests that pore-confined CO2 is also in a densified supercritical state having higher density compared to that of the bulk one (Fig. 2b). The result also suggests that the presence of the confining matrix impacts the orientational freedom of the near surface CO2 molecules, and thus affects a certain proportion of the confined fluid. Finally, it is noteworthy that the observed periodic oscillations at high Qs are also clearly visible for the confined phase implying that the confined supercritical CO2 is characterised by a short-range order too (Fig. 2a). The clustering and the short-range order of the CO2 molecules can be interpreted in terms of the relatively large accessibility of large mesopores (Fig. 1, inset) and the reasonable sample porosity (about 18%) and permeability (about 150 mD). In contrast, when CO2 was confined in the pores of Marcellus shale, only one intramolecular peak was visible suggesting small CO2 sorption because of the low sample porosity (about 2.5%) and the small pore accessible volume fraction.30 Moreover, the lack of short-range order in the shale samples was also attributed to the physical inability of CO2 to pack perfectly within the pores of the shale matrix.
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| Fig. 2 The total scattering structure factor S(Q) for (a) bulk (SC2) and confined supercritical CO2 (confined SC2) at 393 K and 180 bar respectively; (b) zoomed view of the low-Q region. | ||
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| Fig. 3 Neutron scattering profiles of limestone sample filled with deuterated n-decane during (P = 164 bar) and after finishing the CO2-EOR process at 393 K. | ||
Fig. 4 illustrates schematically the CO2-EOR process at the nanoscale based on the neutron scattering observations. Fig. 4a shows the pores of the reservoir matrix, e.g. limestone, partially filled with oil. The presence of a fraction of inaccessible (closed) pores can be also seen as calculated by the analysis of our neutron results. During CO2 injection, the supercritical CO2 dissolves causing the reservoir oil to swell (Fig. 4b and c). After the end of the process, a remarkable amount of oil has been recovered except of an amount possibly remained over the limestone surfaces and through the pore throats (Fig. 4d).
We therefore attempted to monitor the CO2-EOR mode in real time at the nanoscale by combining total neutron scattering and SANS techniques. One major advantage of the technique is that the decane presence (or displacement) can be directly visualised by the appearance (or elimination) of the peak located at 1.27 Å−1 followed by the intensity variations in the scattering curves throughout the whole Q range. In addition, the structural details of confined CO2 can also be revealed and compared to those of CO2 in bulk state (Section 3b and 2 ESI†). The most striking finding is that the clustering of CO2 molecules still exists even when confined in the pores of the limestone. Finally, the pore accessibility to CO2 has also been evaluated (Section 3a and 4 ESI†). The fact that only a small volume fraction of small mesopores is accessible to CO2 will have implications for geologic CO2 sequestration in limestone reservoirs.
As a result, a new methodology could be established for monitoring dynamically the CO2-EOR process in real time at the nanoscale. As a future plan the potential of various additives could be further explored in order to provide valuable information both about their performance on the miscibility enhancement of the CO2 and the oil and the lowering of the MMP. Furthermore, the structure of confined CO2 in the presence of additives can be also proved to be crucial for their performance. For instance, the reduction of clustering of CO2 molecules confined in the pores could be directly related to the improvement due to the additives performance. This feedback could also play an important role towards the development of additives to face existing issues of CO2-EOR and, in general, on significantly improving our understanding of EOR approaches.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/d1ya00058f |
| This journal is © The Royal Society of Chemistry 2022 |