Shogo
Hatayama
a,
Yuta
Saito
*a,
Kotaro
Makino
a,
Noriyuki
Uchida
a,
Yi
Shuang
b,
Shunsuke
Mori
c,
Yuji
Sutou
bc,
Milos
Krbal
d and
Paul
Fons
ae
aDevice Technology Research Institute, National Institute of Advanced Industrial Science and Technology (AIST), Tsukuba Central 2, Umezono 1-1-1, Tsukuba, 305-8568, Japan. E-mail: yuta-saito@aist.go.jp
bAdvanced Institute for Materials Research (AIMR), Tohoku University, 2-1-1 Katahira, Sendai, 980-8577, Japan
cDepartment of Materials Science, Graduate School of Engineering, Tohoku University, 6-6-11 Aoba-yama, Sendai, 980-8579, Japan
dCenter of Materials and Nanotechnologies, Faculty of Chemical Technology, University of Pardubice, Nam. Cs. Legii 565, 53002, Pardubice, Czech Republic
eDepartment of Electronics and Electrical Engineering, Faculty of Science and Technology, Keio University, 3-14-1 Hiyoshi, Kohoku-ku, Yokohama, 223-8522, Japan
First published on 12th July 2022
Sputter-grown amorphous Mo–Te films were annealed to obtain the crystalline phase. Although as-deposited films exhibited an off-stoichiometric Te-rich composition, optimized annealing conditions enabled the elimination of excess Te by a preferential sublimation process. Owing to their similar local structure, the disordered amorphous phase first crystallized into a high temperature phase, 1T′, followed by a phase transition to the 2H structure upon further annealing. To realize 2D MoTe2-based novel devices, understanding the crystallization mechanism of amorphous Mo–Te films is critical. Furthermore, the robustness of the fabrication method, i.e., the establishment of a method to realize MoTe2 single-phase formation, which does not require the initial composition of the as-deposited amorphous film to be exactly stoichiometric, will greatly contribute to the deposition of large-area MoTe2 films essential for industrial applications.
A variety of thin film growth techniques have been proposed for the synthesis of TMDs.3 Chemical-based methods including chemical vapor deposition (CVD),4 atomic layer deposition (ALD),5 and liquid metal (LM) synthesis6 have been the most widely investigated techniques. Recently, physical vapor deposition (PVD) techniques such as molecular beam epitaxy (MBE)7,8 and pulsed laser deposition (PLD)9 have also drawn attention. Although sputtering is a mature PVD growth method in the semiconductor industry, the number of papers reporting the growth of TMDs by sputtering is limited.10–13 When TMD films are fabricated by sputtering at room temperature, the as-deposited film forms an atomically disordered phase i.e., amorphous. Therefore, in order to obtain the desired layered crystal structure, annealing is required. Furthermore, particularly for sulfides, additional S must be supplied to compensate for the evaporation of S during the annealing process as S readily evaporates at the elevated temperatures used.14 Moreover, understanding the crystallization behavior of amorphous films is important not only for fundamental science but also for applications as can be seen in the progress of chalcogenide-based phase-change materials used in rewritable optical discs and non-volatile memory devices that were accelerated by pioneering work regarding the understanding of the switching mechanism of the well-known phase-change material Ge2Sb2Te5.15
We focus on the crystallization mechanism occurring in Mo–Te films. 2H-MoTe2 is a semiconductor possessing a band gap similar to Si (∼1 eV) and exhibits an indirect–direct band structure transition as the thickness approaches the monolayer limit.16 Due to its intriguing physical properties, MoTe2 has drawn increased attention for a wide variety of applications including transistors,17,18 non-volatile memory,19–22 ferroelectric phase-change transistors,23 LEDs and photodetectors,24,25 photovoltaic cells,26 and catalysts for hydrogen generation.27 One of the pronounced features of MoTe2 is that the differences in free energy between the different crystalline phases are small compared to other TMDs leading to the existence of several different polymorphs including the 2H (semiconducting), 1T′ (metallic),28 and Td (Weyl semimetal) phases29,30 depending on the temperature. The presence of multiple competing crystalline phases potentially makes the crystallization process of the amorphous phase more complicated.
In this work, it was found that a sputter-deposited amorphous Mo–Te film grown using a MoTe2 alloy target had a Te-rich composition instead of the stoichiometric MoTe2 (Mo33.3Te66.7) composition. Nevertheless, the controlled sublimation of excess Te atoms under vacuum conditions enabled the successful growth of single phase 1T′ or 2H, and even mixed phases by the control of the annealing temperature and/or time. A detailed structural analysis revealed the similarity of the local structure between the amorphous and high-temperature 1T′ phases. This simple but useful process will offer strong advantages in the fabrication of functional MoTe2 films on an industrial scale for future electronics applications.
X-Ray diffraction (XRD) measurements were carried out using Cu-Kα (λ = 0.1542 nm) radiation in a Bragg–Brentano geometry to determine the out-of-plane orientation of the film (θ/2θ symmetric scan) (Ultima IV, Rigaku Corp.).
The composition of the film was analyzed using inductively coupled plasma optical emission spectroscopy (ICP-OES) (PS3520VDD II, Hitachi High-Tech Corp.). The composition of the as-deposited film fabricated from a stoichiometric MoTe2 target was found to be Mo21.1Te78.9, a significantly Te-rich composition. This could be due to a large difference in the sputtering rate of Mo and Te; the vaporization temperature of Te is significantly lower than the melting point of Mo. Consequently, even when a stoichiometric compound target is used, Te is sputtered more efficiently than Mo, resulting in a Te-rich composition in the as-grown film.
Raman spectroscopy was carried out using a spectrometer equipped with a 488 nm laser at temperatures ranging from 300 K down to 100 K in a vacuum (inVia, Renishaw plc).
Transmission electron microscopy (TEM) was carried out to obtain cross-sectional images of the films (ARM200F, JEOL). TEM samples were prepared by mechanical polishing followed by Ar ion milling (PIPS, Gatan).
Next, the effect of the annealing atmosphere on the crystallization behavior of amorphous Mo–Te films was studied. Fig. 1(c) shows the XRD patterns of MoTe2 films at 600 °C annealed for 1 minute under the three different conditions: (blue) a thin film sample without a SiO2 capping layer annealed under an Ar atmosphere of 1 × 105 Pa, (green) with a 50 nm-thick SiO2 capping layer under an Ar atmosphere of 1 × 105 Pa, and (red) with a 50 nm-thick SiO2 capping layer under evacuation at a pressure of below 5 × 10−3 Pa during annealing. The XRD pattern of the amorphous Mo–Te film annealed without a SiO2 capping layer exhibited a single weak XRD peak around 12° originating from the 002 plane (a), implying poor crystallinity. On the other hand, the film with a SiO2 capping layer deposited displayed relatively sharp 002 and 004 peaks from the 1T′-MoTe2 phase shown in green together with the Te 101 peak at around 28°. When the amorphous Mo–Te film was capped with SiO2 and annealed under vacuum, a negligible Te peak was observed as can be seen in the red curve. Moreover, 1T′-MoTe2 00l (l: 2, 4, 6, and 8) peaks with significantly increased intensities were obtained, indicating that the SiO2 cover layer and the annealing condition affect the crystallization behavior of the Mo–Te films. The effects of the cover layer and pressure can be understood as follows. It is known that MoTe2, especially Mo, is easily oxidized to form MoO2 and other Mo oxides,34 thus even though the sample was annealed under an Ar atmosphere, residual oxygen may react with Mo for the case of the non-capped sample (blue), leading to poor crystallinity MoTe2. In addition, it was found that if the non-capped sample was annealed under vacuum, no XRD peaks were observed (data not shown), suggesting that all constituent elements evaporated in the form of Mo oxide and pure Te. This situation can be improved by the deposition of a SiO2 capping layer on the top of the Mo–Te film, but the presence of excess Te crystalline grains hinders the growth of the MoTe2 crystalline phase resulting in the peak intensities remaining weak (green). When the SiO2-covered sample was annealed in a vacuum of <5 × 10−3 Pa, oxidation was avoided, and the intensity of the Te peaks was greatly reduced (red). We assume that this can be attributed to the preferential sublimation of Te in the high-temperature vacuum atmosphere. It should be noted that even though the thin film sample was capped with the SiO2 layer, cracks may form after annealing at elevated temperatures through which the excess Te can evaporate. Therefore, hereafter, all samples were capped with the SiO2 layer and annealed in a vacuum.
The above results suggest that the use of higher annealing temperatures can promote the evaporation of excess Te more effectively; thus, the annealing temperature was fixed at 700 °C to allow for sufficient crystallization of the films. Fig. 2(a) shows the XRD patterns of Mo–Te films annealed for 1, 6, and 15 hours and the as-deposited film. The XRD patterns of the as-deposited film show no apparent peaks suggesting that the film is amorphous. At first glance, all annealed films seem to be well-crystallized with a strong preferred c-axis orientation characterized by strong 00l peaks and the absence of other orientation peaks. On the other hand, the peak positions were found to slightly vary with annealing time. Fig. 2(b) shows an enlarged view of the dashed area in (a) that focuses on the 008 peak. The 1 h and 15 h annealed samples exhibit a single peak at higher and lower two theta positions, respectively, while the 6 h sample displays both peaks. Fig. 2(c) shows the simulated XRD patterns for the 2H- and 1T′-MoTe2 crystal structures under the assumption of the strong c-axis preferred orientation.35 As illustrated in Fig. 2(d), the 2H phase is reported to possess a slightly larger lattice constant c than 1T′, resulting in a peak shift toward lower angles.28 Note that the difference in peak positions becomes more salient with increasing scattering angle, namely, the 002 peak appears to be essentially a single peak regardless of the existing phase due to a negligible difference of peak positions, while the 008 peaks can be clearly distinguishable from each other as can be seen in experimental results shown in Fig. 2(b). Summarizing Fig. 2, we found that the obtained phase can be controlled by optimizing the annealing time and that the 1 h, 6 h, and 15 h annealed samples correspond to 1T′, 1T′ + 2H (mixed), and 2H phases, respectively. This trend is consistent with a previous report.12
Raman spectroscopy was carried out to further confirm the phase of each sample with respect to the local structure. Fig. 3(a) shows the temperature dependence of the Raman spectra from 300 K down to 100 K for all three different phases. The amorphous (as-deposited) sample shows no clear peaks and is characterized by a broad peak at all measured temperatures. We attribute this to the presence of a disordered structure in the amorphous phase. Nevertheless, the broad peak consists of multiple sub-peaks, which correspond to different local structural arrangements existing within the amorphous sample. Therefore, although the peak is broad, the peak can be thought of as the superposition of sub-peaks that resemble those of the crystalline phase to some extent. Based on this assumption, we note that the maximum intensity of the amorphous phase is observed at a wavenumber of about 160 cm−1. The Raman peaks of the 1 h-annealed (1T′) and 15 h-annealed (2H) samples exhibit good agreement with reported vibrational modes36–38 and did not change as a function of temperature. Note that the 1T′ phase was reported to show a phase transition to the Td phase at around 260 K.39,40 On the other hand, the Raman spectra of the 1T′ sample in this work (Fig. 3(a) middle) did not show any evidence for such a phase transition, which is characterized by the splitting of the Ag peak at around 130 cm−1 into two peaks. The phase transition between the 1T′ and Td phases can be described as the relative sliding of sublayers parallel to the van der Waals gaps without changing the local structure of each sublayer.37 In this study, a 1T′ film was obtained from the disordered amorphous phase suggesting the existence of many defects even in the vdW gaps that may play a role in suppressing the sublayer movement. Fig. 3(b) shows three different phases measured at 100 K. Note that the main peak position of the 1T′ phase is around 165 cm−1, which resembles the maximum intensity region in the amorphous phase. On the other hand, the 2H phase shows an A1g peak at around 174 cm−1. These results suggest that the amorphous phase is rather similar to the 1T′ phase with respect to the local structure such as bond lengths instead of the 2H phase, although the 2H phase is the thermodynamically stable phase at room temperature, while the 1T′ phase is a high-temperature phase.
The local structure of the fabricated film samples is further discussed based on EXAFS measurements. Fig. 4(a) compares the experimental and simulated k3-weighted EXAFS spectra of the as-deposited amorphous Mo–Te film at the Te and Mo K-edges. Experimental spectra were well-fit by the simulated curves. Fourier-transformed Te K-edge and Mo K-edge EXAFS spectra are shown in Fig. 4(b). Both edges were found to have a single peak between 2 and 3 Å corresponding to the first-nearest neighbor peak, while the second-nearest neighbor peak was absent, suggesting that the as-deposited film has only short-range order and does not have significant medium and long-range atomic order consistent with the XRD and Raman spectroscopy results. Note that the peak position in Fig. 4(b) is shorter than the actual bond length due to the effects of a phase shift originating from the different atomic potentials; this phase shift was taken into account during the fitting process. The local structure information, such as coordination numbers and bond lengths, obtained from fitting is summarized in Table 1. The coordination numbers of Mo coordinated by Te and Te coordinated by Mo are found to be 5.2 and 1.8, respectively, both values are smaller than those of the ideal crystalline phases of 6 and 3. Moreover, Te–Te wrong bonds were found to be present in the amorphous phase, while a negligible contribution of the Mo–Mo bonds was found. The Mo–Te bond length was 2.76 Å while the Te–Te bond length was found to be 2.80 Å. The 2H phase has higher symmetry than the 1T′ phase. The former has six equivalent Mo–Te bonds of length 2.68 Å, while the latter possesses three shorter (2.70 Å) and three longer (2.79 Å) first neighbor bonds (see Fig. 2(d) and Table 1). It should be noted that the local structure of the amorphous phase resembles that of the 1T′ phase in terms of the bond length, namely, the bond length in the amorphous phase is 2.76 Å, a value nearly midway between that of the shorter and longer bonds of the 1T′ phase. This trend is consistent with the Raman spectra shown in Fig. 3. It is assumed that, since the amorphous phase has a disordered structure, it would be energetically reasonable for it to transform into a crystalline phase with a lower symmetry (1T′ in this case) even though the phase is a metastable phase at room temperature.
Scattering path: i–j | Coordination number | Bond length (Å) | |
---|---|---|---|
Amorphous | Mo–Te | 5.2 ± 0.4 | 2.76 ± 0.003 |
Te–Mo | 1.8 ± 0.3 | 2.76 ± 0.003 | |
Te–Te | 0.8 ± 0.5 | 2.80 ± 0.010 | |
1T′ | Mo–Te | 3 | 2.70 |
Mo–Te | 3 | 2.79 | |
Te–Mo | 1.5 | 2.70 | |
Te–Mo | 1.5 | 2.79 | |
2H | Mo–Te | 6 | 2.68 |
Te–Mo | 3 | 2.68 |
The experimental EXAFS spectra of the 1T′ (1 h) and 2H (15 h) films were compared with the simulated results as well. Fig. 5 shows the Fourier transformed experimental and simulated EXAFS chi spectra of the 1T′ and 2H phases for (a) the Mo and (b) Te K-edges measured at 10 K. As discussed in Fig. 3, the existence of defects in the vdW gaps is assumed to hinder the sliding motion of the sublayers parallel to the van der Waals gap required for the 1T′-Td transition. It is thus surmised that this situation allowed the measurement of the EXAFS spectrum of 1T′-MoTe2 at a low temperature (10 K) where a reduced phonon population leads to a large decrease in Debye–Waller factors. For all spectra, the simulated results well reproduced the experimental EXAFS, supporting the XRD (Fig. 2) and Raman (Fig. 3) structural analysis of the local structure.
Fig. 5 Experimental Fourier transformed EXAFS spectra and the corresponding simulated spectra calculated using the FEFF for the 1T′ and 2H MoTe2 phases at the Mo edge (a) and Te edge (b). |
Based upon the obtained results, we propose a model for the phase-change process of Mo–Te films from the as-deposited amorphous to the crystalline phases. Fig. 6(a) shows the Mo–Te binary phase diagram.41 As mentioned in the Experimental section, the initial film composition is Te-rich, which is shown as step (i) in Fig. 6(a). The corresponding atomic arrangement is shown in Fig. 6(b). Te crystallizes first at 300 °C as shown in Fig. 1. Fig. 6(b) (ii) demonstrates the precipitation of Te crystal grains in the amorphous matrix. This situation is schematically depicted in Fig. 7 from the viewpoint of the Gibbs free energy vs. composition. In contrast to the crystalline phase appearing in the equilibrium phase diagram, the metastable amorphous phase can exist over a relatively wide compositional range, which is represented by a higher and broader Gibbs free energy curve as a function of composition. Since there is no stoichiometric compound for the given composition (Mo21.1Te78.9), the as-deposited Te-rich amorphous film is expected to undergo phase separation. This situation can be regarded as “primary crystallization” behavior.42 The arrow (1) in Fig. 7 represents the primary crystallization of the initial amorphous phase into Te. This reaction concomitantly leads to the Mo enrichment of the remaining amorphous phase, whose situation can be schematically shown as a common tangent between the crystalline Te (c-Te) and amorphous curves. Further heating at a higher temperature results in “polymorphic crystallization”42 shown as the arrow (2) in Fig. 7. This behavior characterizes the crystallization of the amorphous phase without a change in composition into the crystalline compound. The coexistence of two crystalline phases, MoTe2 and Te, is realized as illustrated in Fig. 6(b)(iii). It should be noted that even though the crystallization process is complete, the obtained phase (1T′) is metastable in this temperature range, suggesting that the Gibbs free energy is not still at a minimum as shown in Fig. 7. Prior to the phase transition of MoTe2, however, the annealing temperature exceeds the melting point of pure Te (∼450 °C) leading to the partial melting of Te (Fig. 6(b)(iv)). Since the liquid phase exhibits a diffusion rate orders of magnitude higher than that of the solid, the molten Te atoms can easily diffuse out of the crystalline MoTe2 matrix toward grain boundaries and finally evaporate at a higher temperature (Fig. 6(b)(v)). According to the XRD results shown in Fig. 1(c), this temperature is estimated to be around 600 °C because the Te peak disappears under vacuum presumably via sublimation through cracks formed in the SiO2 cap. By analogy, this process resembles the flux method where crystal growth is realized from a source dissolved in a flux. In general, a saturated solution is prepared and a decrease of the temperature results in the precipitation of the desired crystal from the solvent. In the present case, the nucleation of pure Te takes place in a saturated Mo–Te amorphous solid solution, and the remaining phase approaches a composition near that of stoichiometric MoTe2. Subsequently, the preferential sublimation of Te during the vacuum anneal process leads to MoTe2 polymorphic crystallization. After annealing at higher temperature for longer times, the 1T′-MoTe2 phase eventually transforms into the stable 2H-MoTe2 phase as shown in Fig. 6(b)(vi) and arrow (3) in Fig. 7. Consequently, the final film consists of a single phase of 2H-MoTe2 with a stoichiometric composition even though the initial composition was strongly Te-rich.
Fig. 6 (a) A Mo–Te binary phase diagram with the proposed phase change process.41 Each number corresponds to (b). (b) A detailed schematic of the phase change process from the Te-rich amorphous Mo–Te phase to the 1T′ and 2H-MoTe2 crystalline phases. |
A cross-sectional TEM micrograph of the 2H-MoTe2 film is shown in Fig. 8. The lateral grain size exceeds 200 nm, and moreover, a layered structure with lateral vdW gaps to the substrate is clearly visible, which is in good agreement with the XRD results showing 00l-oriented peaks. Such highly oriented features can be often observed in other layered tellurides.43,44 A fast Fourier transformed (FFT) image shows spots along the out-of-plane direction, and the spot location was found to correspond to the (002) lattice spacing. These TEM results strongly support the potential of the large area growth of a MoTe2 film by sputtering followed by optimized annealing.
Fig. 8 (a) High-resolution TEM image of the 2H-MoTe2 film. (b) Zoomed in image of the dashed-square area in figure (a). (c) FFT image obtained from the entire area of figure (b). |
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